CN115918694A - A dough dividing and rounding machine and its dividing and rounding process - Google Patents

A dough dividing and rounding machine and its dividing and rounding process Download PDF

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CN115918694A
CN115918694A CN202211648283.1A CN202211648283A CN115918694A CN 115918694 A CN115918694 A CN 115918694A CN 202211648283 A CN202211648283 A CN 202211648283A CN 115918694 A CN115918694 A CN 115918694A
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dough
dividing
frame
rounding
discharge
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CN115918694B (en
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邱海峰
袁志杰
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Zhuhai Qinli Precision Machinery Co ltd
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Zhuhai Qinli Precision Machinery Co ltd
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C7/00Machines which homogenise the subdivided dough by working other than by kneading
    • A21C7/005Machines which homogenise the subdivided dough by working other than by kneading the dough pieces being worked in radially disposed cavities in a rotating drum

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

The invention discloses a dough dividing and rounding machine and a dividing and rounding process thereof, relates to the technical field of food processing equipment, and can realize automatic high-speed dividing and rounding of dough, greatly improve the production efficiency and reduce the production cost. A dough dividing and rounding machine comprises a machine frame, a feeding mechanism, a slitting mechanism, a pushing mechanism, a dividing mechanism, a rounding mechanism and an output mechanism. The dough is firstly cut into strip-shaped dough beneficial to being pushed by the pushing mechanism through the strip cutting mechanism, then the strip-shaped dough is pushed into the cutting mechanism through the pushing mechanism, the strip-shaped dough is cut into small blocks through the pushing mechanism matched with the cutting mechanism, the cut small blocks of dough are conveyed into the rounding mechanism, and the dough is output through the output mechanism after being rounded through the rounding mechanism matched with the output mechanism.

Description

一种面团分割滚圆机及其分割滚圆工艺A dough dividing and rounding machine and its dividing and rounding process

技术领域technical field

本发明涉及食品加工设备技术领域,特别涉及一种面团分割滚圆机。The invention relates to the technical field of food processing equipment, in particular to a dough dividing and rounding machine.

背景技术Background technique

在面点加工领域中,为统一产品品质,经常会用到电子秤确定面团质量,进而进准把控产品质量。但是电子秤确定面团质量仅仅适用于小批量生产,生产规模提升后会有各种需求需要满足,如较大面团分割难度较大,不易分割。分割后还需人工揉圆,需要大量人力,成本较高,且效率较低。In the field of pastry processing, in order to unify product quality, electronic scales are often used to determine the quality of dough, and then to accurately control product quality. However, electronic scales to determine the quality of dough are only suitable for small batch production. After the production scale is increased, various needs need to be met. For example, it is difficult to divide larger dough. After the division, manual kneading is required, which requires a lot of manpower, high cost and low efficiency.

发明内容Contents of the invention

本发明的目的在于至少解决现有技术中存在的技术问题之一,提供一种面团分割滚圆机,能够实现面团的自动高速分割,并揉圆,大幅提升生产效率,降低生产成本。The purpose of the present invention is to solve at least one of the technical problems in the prior art, and provide a dough dividing and rounding machine, which can realize automatic high-speed dividing and rounding of dough, greatly improve production efficiency and reduce production cost.

根据本发明的第一方面,提供一种面团分割滚圆机,包括机架;上料机构,设置在所述机架上;切条机构,设置在所述机架上且位于所述上料机构的输出端,用于将面团分割为条状;推料机构,设置在所述机架上并与所述切条机构的输出端连接,用于推动条状面团;分割机构,可转动地设置在所述机架上,所述分割机构用于将条状面团定量分割为面团;滚圆机构,可转动地设置在所述机架上且位于所述分割机构下方,用于将面团滚圆;输出机构,设置在所述机架上且位于所述滚圆机构下方,用于输出面团。According to the first aspect of the present invention, there is provided a dough dividing and rounding machine, including a frame; a feeding mechanism arranged on the frame; a strip cutting mechanism arranged on the frame and located on the feeding mechanism The output end of the dough is used to divide the dough into strips; the pushing mechanism is arranged on the frame and connected with the output end of the strip cutting mechanism, and is used to push the strips of dough; the dividing mechanism is rotatably set On the frame, the dividing mechanism is used to quantitatively divide the strip dough into dough; the rolling mechanism is rotatably arranged on the frame and below the dividing mechanism, and is used to round the dough; output The mechanism is arranged on the frame and below the rolling mechanism, and is used for outputting the dough.

根据本发明第一方面所述的一种面团分割滚圆机,所述切条机构包括两组切条刀,两组所述切条刀相邻设置在所述机架上,两组所述切条刀端部设有相互啮合的齿轮,两组所述切条刀在驱动设备作用下实现同步反向运动,所述切条刀上设有若干切条槽,两组所述切条刀的所述切条槽相对设置。According to the dough dividing and rounding machine described in the first aspect of the present invention, the strip cutting mechanism includes two groups of strip cutting knives, the two groups of strip cutting knives are adjacently arranged on the frame, and the two groups of strip cutting knives are adjacently arranged on the frame. The end of the strip knife is provided with gears that mesh with each other, and the two groups of strip cutters realize synchronous reverse movement under the action of the driving device. The strip cutting grooves are arranged oppositely.

根据本发明第一方面所述的一种面团分割滚圆机,所述推料机构包括:工作台,设置在所述机架上且位于所述切条机构下方,所述工作台包括接料板以及引导板,所述接料板、所述引导板以及机架围成推料槽;推料块,滑动插设在所述推料槽中,用于将面团推入所述推料槽中。According to the dough dividing and rounding machine described in the first aspect of the present invention, the pushing mechanism includes: a workbench arranged on the frame and below the strip cutting mechanism, and the workbench includes a receiving plate And the guide plate, the material receiving plate, the guide plate and the frame surround a pushing trough; the pushing block is slidably inserted in the pushing trough for pushing the dough into the pushing trough .

根据本发明第一方面所述的一种面团分割滚圆机,所述分割机构包括:分割板,设置在所述机架上并位于所述推料槽的输出端,所述分割板上开设有若干挤压槽;切料滚,可转动地设置在所述机架上,所述分割板的一侧面为弧面,所述切料滚贴设在所述分割板的弧面上,所述切料滚上开设有若干分割槽,若干所述分割槽与若干所述挤压槽一一对应;出料机构,设置在所述机架上,用于推出所述分割槽中的面团。According to the dough dividing and rounding machine described in the first aspect of the present invention, the dividing mechanism includes: a dividing plate arranged on the frame and located at the output end of the pushing trough, and the dividing plate is provided with A plurality of extrusion grooves; material cutting rollers, which are rotatably arranged on the frame, one side of the partition plate is an arc surface, and the material cutting rollers are arranged on the arc surface of the partition plate. A plurality of dividing grooves are provided on the cutting roller, and the plurality of dividing grooves correspond to the plurality of extruding grooves one by one; the discharging mechanism is arranged on the frame and is used to push out the dough in the dividing grooves.

根据本发明第一方面所述的一种面团分割滚圆机,所述出料机构包括:出料活塞,活动插设在所述分割槽中;出料架,设置在所述切料滚的一端,所述出料架上设有滑槽,所述滑槽的方向与所述分割槽的长度方向相同;出料顶杆,沿所述滑槽滑动设置在所述出料架上,所述出料顶杆位于所述出料活塞的一端;出料仿形板,设置在所述机架上,所述出料仿形板上设有仿形面,所述出料顶杆的一端与所述仿形面接触,当所述切料滚转动,所述仿形面压动所述出料顶杆进而推动所述出料活塞输出面团。According to the dough dividing and rounding machine described in the first aspect of the present invention, the discharging mechanism includes: a discharging piston, which is movably inserted in the dividing groove; a discharging frame, which is arranged at one end of the cutting roller , the discharge rack is provided with a chute, the direction of the chute is the same as the length direction of the dividing groove; the discharge ejector rod is slid on the discharge rack along the chute, the The discharge ejector rod is located at one end of the discharge piston; the discharge profiling plate is arranged on the frame, and the discharge profiling plate is provided with a profiling surface, and one end of the discharge ejector rod is connected to the The profiling surface is in contact, and when the material cutting roll rotates, the profiling surface presses the discharge ejector pin and then pushes the discharge piston to output dough.

根据本发明第一方面所述的一种面团分割滚圆机,所述滚圆机构包括:外滚筒,可转动地设置在所述机架上,所述外滚筒上设有若干均匀排布的揉圆槽;内滚筒,可转动地所述机架上,所述内滚筒设置在所述外滚筒中,所述内滚筒可沿所述内滚筒轴线方向往复运动,所述外滚筒配合所述内滚筒可将面团压在输出机构上揉动,使面团滚圆。According to the dough dividing and rounding machine described in the first aspect of the present invention, the rounding mechanism includes: an outer drum, which is rotatably arranged on the frame, and the outer drum is provided with a number of evenly arranged kneading balls. Groove; inner drum, rotatably on the frame, the inner drum is arranged in the outer drum, the inner drum can reciprocate along the axial direction of the inner drum, and the outer drum cooperates with the inner drum The dough can be pressed on the output mechanism and kneaded to make the dough round.

根据本发明第一方面所述的一种面团分割滚圆机,所述滚圆机构还包括扫粉机构,所述扫粉机构包括转动杆以及毛刷,所述转动杆可转动地设置在所述机架上,所述毛刷均匀排布在所述转动杆上,用于刷去所述外滚筒上的面粉。According to the dough dividing and rounding machine described in the first aspect of the present invention, the rolling mechanism further includes a powder sweeping mechanism, and the powder sweeping mechanism includes a rotating rod and a brush, and the rotating rod is rotatably arranged on the machine. On the rack, the brushes are evenly arranged on the rotating rod for brushing off the flour on the outer cylinder.

根据本发明第一方面所述的一种面团分割滚圆机,所述输出机构包括出料输送带以及撒粉装置,所述出料输送带设置在所述机架上,所述出料输送带位于所述滚圆机构下方,所述撒粉装置包括面粉槽以及撒粉滚筒,所述面粉槽设置在所述机架上且位于所述出料输送带上方,所述撒粉滚筒可转动地设置在所述机架上且位于所述面粉槽中,所述撒粉滚筒上开设有若干可容纳面粉的凹槽。According to the dough dividing and rounding machine described in the first aspect of the present invention, the output mechanism includes a discharge conveyor belt and a powder spreading device, the discharge conveyor belt is arranged on the frame, and the discharge conveyor belt Located below the rounding mechanism, the powder spreading device includes a flour trough and a powder spreading roller, the flour trough is arranged on the frame and above the discharge conveyor belt, and the powder spreading roller is rotatably arranged On the frame and in the flour trough, several grooves for accommodating flour are opened on the flour spreading drum.

根据本发明的第二方面,提供一种面团分割滚圆机,应用了第一方面所述的一种面团分割滚圆机,包括以下步骤:According to a second aspect of the present invention, there is provided a dough dividing and rounding machine, which uses the dough dividing and rounding machine described in the first aspect, comprising the following steps:

下料:将物料放入上料机构中;Unloading: put the material into the feeding mechanism;

切条:将面团通过切条机构切分为条状;Strip cutting: the dough is cut into strips by the strip cutting mechanism;

分块:将面团通过推料机构推入分割机构分割为若干块;Dividing: the dough is divided into several pieces by pushing the dough into the dividing mechanism through the pushing mechanism;

揉圆:将分块的面团输入滚圆机构后,由滚圆机构将面团揉圆;Kneading round: After inputting the divided dough into the rounding mechanism, the dough is rounded by the rounding mechanism;

输出:通过输出机构输出面团。Output: Output the dough through the output mechanism.

本发明至少具有如下有益效果:一种面团分割滚圆机包括机架、上料机构、切条机构、推料机构、分割机构、滚圆机构以及输出机构。上料机构设置在机架上。切条机构设置在机架上且位于上料机构的输出端,用于将面团分割为条状。推料机构设置在机架上并与切条机构的输出端连接,用于推动条状面团。分割机构可转动地设置在机架上。分割机构用于将条状面团定量分割为面团。滚圆机构可转动地设置在机架上且位于分割机构下方,用于将面团滚圆。输出机构设置在机架上且位于滚圆机构下方,用于输出面团。通过切条机构首先将面团切分为利于推料机构推动的条状面团,随后由推料机构将条状面团推动至分割机构中,通过推料机构配合分割机构将条状面团分割成小块,分割后的小块面团被输送至滚圆机构中,通过滚圆机构配合输出机构将面团滚圆后,通过输出机构将面团输出。The present invention has at least the following beneficial effects: a dough dividing and rounding machine includes a frame, a feeding mechanism, a strip cutting mechanism, a material pushing mechanism, a dividing mechanism, a rounding mechanism and an output mechanism. The feeding mechanism is arranged on the frame. The strip cutting mechanism is arranged on the frame and is located at the output end of the feeding mechanism, and is used for dividing the dough into strips. The pushing mechanism is arranged on the frame and is connected with the output end of the strip cutting mechanism, and is used for pushing the strips of dough. The dividing mechanism is rotatably arranged on the frame. The dividing mechanism is used for quantitatively dividing the strip dough into dough. The rolling mechanism is rotatably arranged on the frame and is located under the dividing mechanism, and is used for rolling the dough. The output mechanism is arranged on the frame and below the rolling mechanism, and is used for outputting the dough. The dough is first cut into strips of dough that are facilitated by the pushing mechanism through the strip cutting mechanism, and then the strips of dough are pushed into the dividing mechanism by the pushing mechanism, and the strips of dough are divided into small pieces by the pushing mechanism and the dividing mechanism , the divided small pieces of dough are conveyed to the rounding mechanism, and after the dough is rounded by the rounding mechanism and the output mechanism, the dough is output by the output mechanism.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步地说明;Below in conjunction with accompanying drawing and embodiment the present invention is further described;

图1为本发明较佳实施例的结构示意图;Fig. 1 is the structural representation of preferred embodiment of the present invention;

图2为本发明较佳实施例的剖视图;Fig. 2 is a sectional view of a preferred embodiment of the present invention;

图3为图2中A处的局部放大图;Fig. 3 is a partial enlarged view of place A in Fig. 2;

图4为图2中B处的局部放大图;Fig. 4 is a partial enlarged view of place B in Fig. 2;

图5为本发明较佳实施例推料机构和分割机构的结构示意图一;Fig. 5 is a structural schematic diagram 1 of a pushing mechanism and a dividing mechanism in a preferred embodiment of the present invention;

图6为本发明较佳实施例推料机构和分割机构的正视图;Fig. 6 is a front view of a pushing mechanism and a dividing mechanism in a preferred embodiment of the present invention;

图7为图6中C-C截面的剖视图;Fig. 7 is the sectional view of C-C section among Fig. 6;

图8为本发明较佳实施例推料机构和分割机构的结构示意图二(省略机架以及推料块);Fig. 8 is the structural schematic diagram II of the pushing mechanism and the dividing mechanism of the preferred embodiment of the present invention (the rack and the pushing block are omitted);

图9为本发明较佳实施例分割板的结构示意图一;Fig. 9 is a structural schematic diagram 1 of a partition plate in a preferred embodiment of the present invention;

图10为本发明较佳实施例分割板的结构示意图二;Fig. 10 is a structural schematic diagram II of a partition plate in a preferred embodiment of the present invention;

图11为本发明较佳实施例分割板的正视图;Fig. 11 is the front view of the dividing plate of the preferred embodiment of the present invention;

图12为图11中D-D截面的剖视图;Figure 12 is a sectional view of the D-D section in Figure 11;

图13为本发明较佳实施例切料滚的结构示意图;Fig. 13 is a schematic structural view of a cutting roller in a preferred embodiment of the present invention;

图14为本发明较佳实施例滚圆机构和出料输送带的结构示意图。Fig. 14 is a structural schematic diagram of a rounding mechanism and a discharge conveyor belt in a preferred embodiment of the present invention.

具体实施方式Detailed ways

本部分将详细描述本发明的具体实施例,本发明之较佳实施例在附图中示出,附图的作用在于用图形补充说明书文字部分的描述,使人能够直观地、形象地理解本发明的每个技术特征和整体技术方案,但其不能理解为对本发明保护范围的限制。This part will describe the specific embodiment of the present invention in detail, and the preferred embodiment of the present invention is shown in the accompanying drawings. Each technical feature and overall technical solution of the invention, but it should not be understood as a limitation on the protection scope of the present invention.

在本发明的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc. indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only In order to facilitate the description of the present invention and simplify the description, it does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.

在本发明的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present invention, several means one or more, and multiple means more than two. Greater than, less than, exceeding, etc. are understood as not including the original number, and above, below, within, etc. are understood as including the original number. If the description of the first and second is only for the purpose of distinguishing the technical features, it cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features relation.

本发明的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本发明中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, and connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution.

参照图1至图14,一种面团分割滚圆机包括机架10、上料机构20、切条机构50、推料机构40、分割机构30、滚圆机构60以及输出机构70。上料机构20设置在机架10上。切条机构50设置在机架10上且位于上料机构20的输出端,用于将面团分割为条状。推料机构40设置在机架10上并与切条机构50的输出端连接,用于推动条状面团。分割机构30可转动地设置在机架10上。分割机构30用于将条状面团定量分割为面团。滚圆机构60可转动地设置在机架10上且位于分割机构30下方,用于将面团滚圆。输出机构70设置在机架10上且位于滚圆机构60下方,用于输出面团。Referring to FIGS. 1 to 14 , a dough dividing and rounding machine includes a frame 10 , a feeding mechanism 20 , a strip cutting mechanism 50 , a pushing mechanism 40 , a dividing mechanism 30 , a rounding mechanism 60 and an output mechanism 70 . The feeding mechanism 20 is arranged on the frame 10 . The strip cutting mechanism 50 is arranged on the frame 10 and located at the output end of the feeding mechanism 20, and is used for dividing the dough into strips. Pushing mechanism 40 is arranged on frame 10 and is connected with the output end of cutting mechanism 50, is used for pushing strip dough. The dividing mechanism 30 is rotatably arranged on the frame 10 . The dividing mechanism 30 is used for quantitatively dividing the strip dough into dough. The rolling mechanism 60 is rotatably arranged on the frame 10 and located below the dividing mechanism 30, and is used for rolling the dough. The output mechanism 70 is arranged on the frame 10 and below the rolling mechanism 60 for outputting the dough.

可以理解的是,通过切条机构50首先将面团切分为利于推料机构40推动的条状面团,随后由推料机构40将条状面团推动至分割机构30中,通过推料机构40配合分割机构30将条状面团分割成小块,分割后的小块面团被输送至滚圆机构60中,通过滚圆机构60配合输出机构70将面团滚圆后,通过输出机构70将面团输出。It can be understood that the strip-shaped dough is first cut into strips of dough by the strip-cutting mechanism 50 to facilitate the pushing of the pushing mechanism 40, and then the strip-shaped dough is pushed into the dividing mechanism 30 by the pushing mechanism 40, and the strips of dough are pushed by the pushing mechanism 40. The dividing mechanism 30 divides the strips of dough into small pieces, and the divided small pieces of dough are transported to the rounding mechanism 60 , and after the rounding mechanism 60 cooperates with the output mechanism 70 to round the dough, the dough is output through the output mechanism 70 .

参照图1至3,切条机构50包括两组切条刀51。两组切条刀51相邻设置在机架10上。两组切条刀51端部设有相互啮合的齿轮。两组切条刀51在驱动设备作用下实现同步反向运动。切条刀51上设有若干切条槽511。两组切条刀51的切条槽511相对设置。Referring to FIGS. 1 to 3 , the strip cutting mechanism 50 includes two sets of strip cutting knives 51 . Two groups of strip cutters 51 are adjacently arranged on the frame 10 . The ends of the two groups of strip cutters 51 are provided with mutually meshing gears. The two groups of strip cutting knives 51 realize synchronous reverse movement under the action of the driving device. The strip cutting knife 51 is provided with several strip cutting grooves 511 . The strip cutting grooves 511 of the two sets of strip cutting knives 51 are arranged oppositely.

值得说明的是,在驱动设备的驱动下,切条刀51转动切割面团原料,两组切条刀51的切条槽511扣合形成的空腔可以容纳一根条状面团,继续转动即可完成连续的切割和输出条状面团。It is worth noting that, driven by the driving device, the strip cutter 51 rotates to cut the dough raw material, and the cavity formed by the engagement of the strip cutting grooves 511 of the two sets of strip cutters 51 can accommodate a strip of dough, just continue to rotate Complete continuous cutting and output strips of dough.

参照图1至图7,推料机构40包括工作台41以及推料块42。工作台41设置在机架10上且位于切条机构50下方。工作台41包括接料板411以及引导板412。接料板411、引导板412以及机架10围成推料槽413。推料块42滑动插设在推料槽413中,用于将面团推入推料槽413中。Referring to FIGS. 1 to 7 , the pushing mechanism 40 includes a workbench 41 and a pushing block 42 . The workbench 41 is arranged on the frame 10 and below the strip cutting mechanism 50 . The workbench 41 includes a receiving plate 411 and a guiding plate 412 . The material receiving plate 411 , the guide plate 412 and the frame 10 enclose a material pushing trough 413 . The pushing block 42 is slidably inserted in the pushing groove 413 for pushing the dough into the pushing groove 413 .

可以理解的是,当条状面团从切条机构50下落前,推料块42在驱动设备的驱动下远离推料槽413,随后条状面团从切条机构50下落至接料板411上,然后推料块42在驱动设备的驱动下推动条状面团插入推料槽413中。It can be understood that, before the strips of dough fall from the strip cutting mechanism 50, the pushing block 42 is driven away from the pushing groove 413 by the driving device, and then the strips of dough drop from the strip cutting mechanism 50 to the receiving plate 411, Then the pushing block 42 pushes the strip of dough to be inserted into the pushing groove 413 under the driving of the driving device.

参照图1至图13,分割机构30包括分割板31、切料滚32以及出料机构33。分割板31设置在机架10上并位于推料槽413的输出端。分割板31上开设有若干挤压槽311。切料滚32可转动地设置在机架10上。分割板31的一侧面为弧面。切料滚32贴设在分割板31的弧面上。切料滚32上开设有若干分割槽321。若干分割槽321与若干挤压槽311一一对应。出料机构33设置在机架10上,用于推出分割槽321中的面团。Referring to FIGS. 1 to 13 , the dividing mechanism 30 includes a dividing plate 31 , a cutting roller 32 and a discharging mechanism 33 . The dividing plate 31 is arranged on the frame 10 and is located at the output end of the pushing groove 413 . A plurality of extrusion grooves 311 are defined on the dividing plate 31 . The cutting roll 32 is rotatably arranged on the frame 10 . One side of the partition plate 31 is an arc surface. The material cutting roller 32 is attached to the arc surface of the dividing plate 31 . A plurality of dividing grooves 321 are provided on the cutting roller 32 . The plurality of dividing grooves 321 corresponds to the plurality of extrusion grooves 311 one by one. The discharging mechanism 33 is arranged on the frame 10 and is used for pushing out the dough in the dividing groove 321 .

可以理解的是,通过挤压槽311连接分割槽321和推料槽413,使得面团在被推料块42推动的过程中,通过挤压槽311将面团同时输送至若干分割槽321中,随后切料滚32转动,切断分割槽321与挤压槽311的连接,实现面团的分割。通过调节分割槽321的容积,实现面团的定量分割。It can be understood that the dividing groove 321 and the pushing groove 413 are connected by the extrusion groove 311, so that the dough is simultaneously delivered to several dividing grooves 321 through the extrusion groove 311 during the process of being pushed by the pushing block 42, and then The cutting roll 32 rotates to cut off the connection between the dividing groove 321 and the extruding groove 311 to realize the division of the dough. Quantitative division of the dough is realized by adjusting the volume of the dividing groove 321 .

参照图1至图13,出料机构33包括出料活塞331、出料架332、出料顶杆333以及出料仿形板334。出料活塞331活动插设在分割槽321中。出料架332设置在切料滚32的一端。出料架332上设有滑槽332a。滑槽332a的方向与分割槽321的长度方向相同。出料顶杆333沿滑槽332a滑动设置在出料架332上。出料顶杆333位于出料活塞331的一端。出料仿形板334设置在机架10上。出料仿形板334上设有仿形面334a。出料顶杆333的一端与仿形面334a接触。当切料滚32转动,仿形面334a压动出料顶杆333进而推动出料活塞331输出面团。Referring to FIG. 1 to FIG. 13 , the discharge mechanism 33 includes a discharge piston 331 , a discharge frame 332 , a discharge ejector pin 333 and a discharge profiling plate 334 . The discharge piston 331 is movably inserted in the dividing groove 321 . The discharge frame 332 is arranged at one end of the material cutting roller 32 . The discharge frame 332 is provided with a chute 332a. The direction of the slide groove 332 a is the same as the length direction of the dividing groove 321 . The discharge ejector pin 333 is slidably disposed on the discharge frame 332 along the chute 332a. The discharge ejector rod 333 is located at one end of the discharge piston 331 . The discharge profile plate 334 is arranged on the frame 10 . A contoured surface 334a is provided on the discharge contoured plate 334 . One end of the ejector rod 333 is in contact with the profiling surface 334a. When the material cutting roller 32 rotates, the profiling surface 334a presses the discharge ejector pin 333 and then pushes the discharge piston 331 to output the dough.

可以理解的是,当面团被压入分割槽321中后,出料活塞331被顶出分割槽321,使得出料活塞331一端抵顶在面团上,另一端抵顶在出料顶杆333上。当切料滚32转动,出料顶杆333在出料架332的带动下发生摆动,这时,出料顶杆333的一端沿仿形面334a滑动,进而推动出料顶杆333靠近切料滚32,将面团推出分割槽321。It can be understood that, when the dough is pressed into the dividing groove 321, the discharge piston 331 is pushed out of the dividing groove 321, so that one end of the discharge piston 331 abuts against the dough, and the other end abuts against the discharge ejector rod 333 . When the material cutting roller 32 rotates, the discharge ejector rod 333 swings under the drive of the discharge rack 332. At this time, one end of the discharge ejector rod 333 slides along the profiling surface 334a, and then pushes the discharge ejector rod 333 close to the cutting material. Roll 32 and push the dough out of the dividing groove 321.

值得说明的是,在本发明的一些实施例中,切料滚32与传动机构连接,能够实现往复摆动。传动机构可以是现有的凸轮连杆,四杆机构等能够实现往复摆动的机构。It is worth noting that, in some embodiments of the present invention, the material cutting roller 32 is connected with a transmission mechanism and can realize reciprocating swing. The transmission mechanism can be an existing cam link, a four-bar mechanism and the like that can realize reciprocating swing.

在本发明的一些实施例中,切料滚32为铜制成。In some embodiments of the present invention, the cutting roll 32 is made of copper.

值得说明的是,因为涉及食品加工领域,与食品接触无法使用润滑油等润滑剂,而铜制切料滚32能够具有更高的自润滑的耐磨性,可以有降低磨损对设备寿命的影响。It is worth noting that because it involves the field of food processing, lubricants such as lubricating oil cannot be used in contact with food, and the copper cutting roller 32 can have higher self-lubricating wear resistance, which can reduce the impact of wear on the life of the equipment .

参照图13,切料滚32包括基体322、隔离板323以及若干隔离块324。基体322为铜制成。基体322上开设有安装槽322a。隔离板323设置在安装槽322a的两侧。若干隔离块324间隔设置在两块隔离板323之间。两块隔离块324之间的槽口为挤压槽311。Referring to FIG. 13 , the cutting roll 32 includes a base body 322 , an isolation plate 323 and several isolation blocks 324 . The base body 322 is made of copper. The base body 322 defines a mounting groove 322a. The isolation board 323 is disposed on two sides of the installation groove 322a. Several isolation blocks 324 are disposed between the two isolation plates 323 at intervals. The notch between the two spacers 324 is the extrusion groove 311 .

在本发明的一些实施例中,隔离板323以及隔离块324均为不锈钢材质。In some embodiments of the present invention, both the isolation plate 323 and the isolation block 324 are made of stainless steel.

值得说明的是,面团与铜接触会因为铜氧化变绿,因此在本发明的一些其他实施例中,将面团直接接触的部分换为不锈钢材质的隔离块324和隔离板323,避免面团与铜接触。It is worth noting that the contact between the dough and copper will turn green due to copper oxidation. Therefore, in some other embodiments of the present invention, the parts that are in direct contact with the dough are replaced with stainless steel isolation blocks 324 and isolation plates 323 to prevent the dough from contacting copper. touch.

参照图14,滚圆机构60包括外滚筒61以及内滚筒62。外滚筒61可转动地设置在机架10上。外滚筒61上设有若干均匀排布的揉圆槽611。内滚筒62可转动地机架10上。内滚筒62设置在外滚筒61中。内滚筒62可沿内滚筒62轴线方向往复运动。外滚筒61配合内滚筒62可将面团压在输出机构70上揉动,使面团滚圆。Referring to FIG. 14 , the rolling mechanism 60 includes an outer roller 61 and an inner roller 62 . The outer drum 61 is rotatably arranged on the frame 10 . The outer drum 61 is provided with a number of evenly arranged kneading round grooves 611 . The inner drum 62 is rotatably mounted on the frame 10 . The inner drum 62 is disposed in the outer drum 61 . The inner drum 62 can reciprocate along the axial direction of the inner drum 62 . The outer roller 61 cooperates with the inner roller 62 to press the dough on the output mechanism 70 and knead it to make the dough round.

可以理解的是,面团落入揉圆槽611后,内滚筒62以及输出机构70分别压在面团两侧,随后外滚筒61转动,内滚筒62与外滚筒61同向转动,且转速均有增加和降低,内滚筒62在转动的同时还延内滚筒62的轴向往复运动,时面团在揉圆槽611不断滚动揉圆。It can be understood that after the dough falls into the kneading groove 611, the inner roller 62 and the output mechanism 70 are respectively pressed on both sides of the dough, and then the outer roller 61 rotates, and the inner roller 62 and the outer roller 61 rotate in the same direction, and the speed increases. And lowering, the inner drum 62 also extends the axial reciprocating motion of the inner drum 62 while rotating, and the dough is constantly rolling and kneading round in the kneading round groove 611.

参照图1和图2,滚圆机构60还包括扫粉机构63。扫粉机构63包括转动杆631以及毛刷632。转动杆631可转动地设置在机架10上。毛刷均匀排布在转动杆631上,用于刷去外滚筒61上的面粉。Referring to FIG. 1 and FIG. 2 , the rounding mechanism 60 also includes a powder sweeping mechanism 63 . The powder sweeping mechanism 63 includes a rotating rod 631 and a brush 632 . The rotating rod 631 is rotatably arranged on the frame 10 . The brushes are evenly arranged on the rotating rod 631 for brushing away the flour on the outer cylinder 61 .

值得说明的是,通过扫粉机构63能够扫去外滚筒61上的浮粉,避免面粉堆积。It is worth noting that the floating powder on the outer drum 61 can be swept away by the powder sweeping mechanism 63 to avoid accumulation of flour.

参照图1、图2以及图14,输出机构70包括出料输送带71以及撒粉装置72。出料输送带71设置在机架10上。出料输送带71位于滚圆机构60下方。撒粉装置72包括面粉槽721以及撒粉滚筒722。面粉槽721设置在机架10上且位于出料输送带71上方。撒粉滚筒722可转动地设置在机架10上且位于面粉槽721中。撒粉滚筒722上开设有若干可容纳面粉的凹槽。Referring to FIG. 1 , FIG. 2 and FIG. 14 , the output mechanism 70 includes a discharge conveyor belt 71 and a powder spreading device 72 . The discharge conveyor belt 71 is arranged on the frame 10 . The discharge conveyor belt 71 is located below the rounding mechanism 60 . The flour spreading device 72 includes a flour tank 721 and a flour spreading roller 722 . The flour tank 721 is arranged on the frame 10 and is located above the discharge conveyor belt 71 . The powder spreading drum 722 is rotatably arranged on the frame 10 and located in the flour groove 721 . The powder spreading drum 722 is provided with several grooves that can accommodate flour.

可以理解的是,面粉槽721中的面粉在重力的作用下,散落在出料输送带71上。It can be understood that the flour in the flour tank 721 is scattered on the discharge conveyor belt 71 under the action of gravity.

值得说明的是,通过撒粉装置72能够在出料输送带71上撒上面粉,进而避免面团与出料输送带71发生粘连。It is worth noting that flour can be sprinkled on the discharge conveyor belt 71 through the powder spreading device 72 , thereby preventing the dough from sticking to the discharge conveyor belt 71 .

一种面团分割滚圆工艺应用了本发明第一方面所述的一种面团分割滚圆机包括以下步骤:A kind of dough dividing and rounding process applies a kind of dough dividing and rounding machine described in the first aspect of the present invention and comprises the following steps:

下料:将物料放入上料机构20中;Unloading: put the material into the feeding mechanism 20;

切条:将面团通过切条机构50切分为条状;Strip cutting: the dough is cut into strips by the strip cutting mechanism 50;

分块:将面团通过推料机构40推入分割机构30分割为若干块;Dividing: the dough is divided into several pieces by pushing the dough into the dividing mechanism 30 through the pushing mechanism 40;

揉圆:将分块的面团输入滚圆机构60后,由滚圆机构60将面团揉圆;Kneading round: After inputting the divided dough into the rounding mechanism 60, the dough is rounded by the rounding mechanism 60;

输出:通过输出机构70输出面团。Output: the dough is output through the output mechanism 70 .

上面结合附图对本发明实施例作了详细说明,但是本发明不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本发明宗旨的前提下作出各种变化。The embodiments of the present invention have been described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the technical field, various modifications can be made without departing from the gist of the present invention. kind of change.

Claims (9)

1.一种面团分割滚圆机,其特征在于,包括:1. A dough dividing and rounding machine, characterized in that, comprising: 机架(10);Rack (10); 上料机构(20),设置在所述机架(10)上;The feeding mechanism (20) is arranged on the frame (10); 切条机构(50),设置在所述机架(10)上且位于所述上料机构(20)的输出端,用于将面团分割为条状;a strip cutting mechanism (50), arranged on the frame (10) and at the output end of the feeding mechanism (20), for dividing the dough into strips; 推料机构(40),设置在所述机架(10)上并与所述切条机构(50)的输出端连接,用于推动条状面团;Pushing mechanism (40), is arranged on described frame (10) and is connected with the output end of described strip cutting mechanism (50), is used for pushing strip dough; 分割机构(30),可转动地设置在所述机架(10)上,所述分割机构(30)用于将条状面团定量分割为面团;A dividing mechanism (30) is rotatably arranged on the frame (10), and the dividing mechanism (30) is used to quantitatively divide the strip dough into dough; 滚圆机构(60),可转动地设置在所述机架(10)上且位于所述分割机构(30)下方,用于将面团滚圆;a rounding mechanism (60), rotatably arranged on the frame (10) and below the dividing mechanism (30), for rounding the dough; 输出机构(70),设置在所述机架(10)上且位于所述滚圆机构(60)下方,用于输出面团。The output mechanism (70) is arranged on the frame (10) and below the rolling mechanism (60), and is used for outputting the dough. 2.根据权利要求1所述的一种面团分割滚圆机,其特征在于,所述切条机构(50)包括两组切条刀(51),两组所述切条刀(51)相邻设置在所述机架(10)上,两组所述切条刀(51)端部设有相互啮合的齿轮,两组所述切条刀(51)在驱动设备作用下实现同步反向运动,所述切条刀(51)上设有若干切条槽(511),两组所述切条刀(51)的所述切条槽(511)相对设置。2. A kind of dough dividing and rounding machine according to claim 1, characterized in that, the strip cutting mechanism (50) comprises two groups of strip cutting knives (51), and the two groups of strip cutting knives (51) are adjacent It is arranged on the frame (10), and the ends of the two groups of strip cutters (51) are provided with mutually meshing gears, and the two groups of strip cutters (51) realize synchronous reverse movement under the action of the driving equipment , the strip cutting knife (51) is provided with several strip cutting grooves (511), and the strip cutting grooves (511) of two groups of strip cutting knives (51) are arranged oppositely. 3.根据权利要求1所述的一种面团分割滚圆机,其特征在于,所述推料机构(40)包括:3. A kind of dough dividing and rounding machine according to claim 1, characterized in that, the pushing mechanism (40) comprises: 工作台(41),设置在所述机架(10)上且位于所述切条机构(50)下方,所述工作台(41)包括接料板(411)以及引导板(412),所述接料板(411)、所述引导板(412)以及所述机架(10)围成推料槽(413);A workbench (41), arranged on the frame (10) and below the strip cutting mechanism (50), the workbench (41) includes a receiving plate (411) and a guide plate (412), the The material receiving plate (411), the guide plate (412) and the frame (10) enclose a pushing groove (413); 推料块(42),滑动插设在所述推料槽(413)中,用于将面团推入所述推料槽(413)中。The pushing block (42) is slidably inserted in the pushing groove (413), and is used for pushing the dough into the pushing groove (413). 4.根据权利要求3所述的一种面团分割滚圆机,其特征在于,所述分割机构(30)包括:4. A kind of dough dividing and rounding machine according to claim 3, is characterized in that, described dividing mechanism (30) comprises: 分割板(31),设置在所述机架(10)上并位于所述推料槽(413)的输出端,所述分割板(31)上开设有若干挤压槽(311);A splitting plate (31), arranged on the frame (10) and located at the output end of the pushing chute (413), the splitting plate (31) is provided with a plurality of extrusion slots (311); 切料滚(32),可转动地设置在所述机架(10)上,所述分割板(31)的一侧面为弧面,所述切料滚(32)贴设在所述分割板(31)的弧面上,所述切料滚(32)上开设有若干分割槽(321),若干所述分割槽(321)与若干所述挤压槽(311)一一对应;The material cutting roller (32) is rotatably arranged on the frame (10), one side of the dividing plate (31) is an arc surface, and the material cutting roller (32) is attached to the dividing plate On the arc surface of (31), the cutting roller (32) is provided with a plurality of dividing grooves (321), and the plurality of dividing grooves (321) correspond to the plurality of extruding grooves (311) one by one; 出料机构(33),设置在所述机架(10)上,用于推出所述分割槽(321)中的面团。The discharging mechanism (33), arranged on the frame (10), is used to push out the dough in the dividing groove (321). 5.根据权利要求4所述的一种面团分割滚圆机,其特征在于,所述出料机构(33)包括:5. A kind of dough dividing and rounding machine according to claim 4, is characterized in that, described discharging mechanism (33) comprises: 出料活塞(331),活动插设在所述分割槽(321)中;The discharge piston (331) is movably inserted in the dividing groove (321); 出料架(332),设置在所述切料滚(32)的一端,所述出料架(332)上设有滑槽(332a),所述滑槽(332a)的方向与所述分割槽(321)的长度方向相同;Discharge frame (332), is arranged on an end of described material cutting roller (32), and described discharge frame (332) is provided with chute (332a), and the direction of described chute (332a) and described division The length directions of the slots (321) are the same; 出料顶杆(333),沿所述滑槽(332a)滑动设置在所述出料架(332)上,所述出料顶杆(333)位于所述出料活塞(331)的一端;The discharge ejector pin (333) is slidably arranged on the discharge rack (332) along the chute (332a), and the discharge ejector pin (333) is located at one end of the discharge piston (331); 出料仿形板(334),设置在所述机架(10)上,所述出料仿形板(334)上设有仿形面(334a),所述出料顶杆(333)的一端与所述仿形面(334a)接触,当所述切料滚(32)转动,所述仿形面(334a)压动所述出料顶杆(333)进而推动所述出料活塞(331)输出面团。The discharge profiling plate (334) is arranged on the frame (10), the discharge profiling plate (334) is provided with a profiling surface (334a), and the discharge ejector pin (333) One end is in contact with the profiling surface (334a), when the material cutting roller (32) rotates, the profiling surface (334a) presses the discharge ejector pin (333) and then pushes the discharge piston ( 331) Output dough. 6.根据权利要求1所述的一种面团分割滚圆机,其特征在于,所述滚圆机构(60)包括:6. a kind of dough dividing and rounding machine according to claim 1, is characterized in that, described rounding mechanism (60) comprises: 外滚筒(61),可转动地设置在所述机架(10)上,所述外滚筒(61)上设有若干均匀排布的揉圆槽(611);The outer drum (61) is rotatably arranged on the frame (10), and the outer drum (61) is provided with a number of evenly arranged kneading round grooves (611); 内滚筒(62),可转动地所述机架(10)上,所述内滚筒(62)设置在所述外滚筒(61)中,所述内滚筒(62)可沿所述内滚筒(62)轴线方向往复运动,所述外滚筒(61)配合所述内滚筒(62)可将面团压在输出机构(70)上揉动,使面团滚圆。The inner drum (62), rotatably on the frame (10), the inner drum (62) is arranged in the outer drum (61), and the inner drum (62) can move along the inner drum ( 62) Reciprocating movement in the axial direction, the outer roller (61) cooperates with the inner roller (62) to press the dough on the output mechanism (70) and knead to make the dough round. 7.根据权利要求6所述的一种面团分割滚圆机,其特征在于,所述滚圆机构(60)还包括扫粉机构(63),所述扫粉机构(63)包括转动杆(631)以及毛刷(632),所述转动杆(631)可转动地设置在所述机架(10)上,所述毛刷均匀排布在所述转动杆(631)上,用于刷去所述外滚筒(61)上的面粉。7. A kind of dough dividing and rounding machine according to claim 6, characterized in that, the rounding mechanism (60) also includes a powder sweeping mechanism (63), and the powder sweeping mechanism (63) includes a rotating rod (631) And the brush (632), the rotating rod (631) is rotatably arranged on the frame (10), and the brushes are evenly arranged on the rotating rod (631) for brushing off the Flour on the outer drum (61). 8.根据权利要求1所述的一种面团分割滚圆机,其特征在于,所述输出机构(70)包括出料输送带(71)以及撒粉装置(72),所述出料输送带(71)设置在所述机架(10)上,所述出料输送带(71)位于所述滚圆机构(60)下方,所述撒粉装置(72)包括面粉槽(721)以及撒粉滚筒(722),所述面粉槽(721)设置在所述机架(10)上且位于所述出料输送带(71)上方,所述撒粉滚筒(722)可转动地设置在所述机架(10)上且位于所述面粉槽(721)中,所述撒粉滚筒(722)上开设有若干可容纳面粉的凹槽。8. A kind of dough dividing and rounding machine according to claim 1, characterized in that, the output mechanism (70) includes a discharge conveyor belt (71) and a powder spreading device (72), and the discharge conveyor belt ( 71) is arranged on the frame (10), the discharge conveyor belt (71) is located below the rounding mechanism (60), and the powder spreading device (72) includes a flour tank (721) and a powder spreading roller (722), the flour trough (721) is arranged on the frame (10) and above the discharge conveyor belt (71), and the powder spreading drum (722) is rotatably arranged on the machine On the frame (10) and in the flour tank (721), the flour spreading drum (722) is provided with several grooves that can accommodate flour. 9.一种面团分割滚圆工艺应用了权利要求1-8任意一项所述的一种面团分割滚圆机,其特征在于,包括以下步骤:9. A kind of dough dividing and rounding process applies a kind of dough dividing and rounding machine described in any one of claims 1-8, is characterized in that, comprises the following steps: 下料:将物料放入上料机构(20)中;Unloading: put the material into the feeding mechanism (20); 切条:将面团通过切条机构50切分为条状;Strip cutting: the dough is cut into strips by the strip cutting mechanism 50; 分块:将面团通过推料机构40推入分割机构30分割为若干块;Dividing: the dough is divided into several pieces by pushing the dough into the dividing mechanism 30 through the pushing mechanism 40; 揉圆:将分块的面团输入滚圆机构60后,由滚圆机构60将面团揉圆;Kneading round: After inputting the divided dough into the rounding mechanism 60, the dough is rounded by the rounding mechanism 60; 输出:通过输出机构70输出面团。Output: the dough is output through the output mechanism 70 .
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