CN211413021U - Aluminum alloy template laser cleaning equipment - Google Patents
Aluminum alloy template laser cleaning equipment Download PDFInfo
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- CN211413021U CN211413021U CN201921738142.2U CN201921738142U CN211413021U CN 211413021 U CN211413021 U CN 211413021U CN 201921738142 U CN201921738142 U CN 201921738142U CN 211413021 U CN211413021 U CN 211413021U
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Abstract
The utility model discloses an aluminum alloy template laser cleaning equipment, including laser cleaning machine, cylinder drive and air-blast device, laser cleaning machine includes two at least laser heads, one of them laser head is located cylinder drive's top, another laser head is located cylinder drive's below, the light that the laser head launches passes the gap between the adjacent two cylinders among the cylinder drive, air-blast device includes the air-blower and blows the head with two that the air-blower is connected, one of them head of blowing is located cylinder drive's top, another head of blowing is located cylinder drive's below, the wind that blows the head of blowing blew passes the gap between the adjacent two cylinders among the cylinder drive. The principle of laser cleaning replaces traditional shot blasting and high-pressure water cleaning, and the effect of completely removing concrete residues and a spraying layer on the surface of the aluminum alloy template can be achieved without damaging the surface of the aluminum alloy template.
Description
Technical Field
The utility model relates to an aluminum alloy template cleaning equipment's technical field particularly, relates to an aluminum alloy template laser cleaning equipment.
Background
At present, the aluminum alloy template is cleaned in a contact type cleaning mode such as shot blasting cleaning and high-pressure water cleaning in the market, although concrete residues and a spraying layer on the surface of the template can be completely removed by the shot blasting cleaning, the surface of the aluminum alloy can be damaged due to high-speed shot blasting impact force, so that a pitted surface is formed, and the template is at the risk of being scrapped after being cleaned for multiple times; although the water cleaning is not damaged on the surface of the template, the spraying layer on the surface of the template cannot be completely removed due to insufficient impact force, and the cleaning effect is poor.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned technical problem in the correlation technique, the utility model provides an aluminum alloy template laser cleaning equipment, it adopts the laser cleaning technique, through launching laser pulse, the decontamination of pulse direct radiation, laser is by the concrete residue on aluminum alloy template surface and after the spraying layer granule absorbed, produce the vibration, thereby make the concrete residue on template surface and spraying layer granule and aluminum alloy separation, and simultaneously, this equipment sets up air-blast device in the template exit, concrete residue and spraying layer granule that will separate out with the template clear away, reach abluent purpose.
In order to achieve the technical purpose, the technical scheme of the utility model is realized as follows:
the utility model provides an aluminum alloy template laser cleaning equipment, includes laser cleaning machine, cylinder transmission and air-blast device, the laser cleaning machine includes two at least laser heads, one of them the laser head is located cylinder transmission's top, another the laser head is located cylinder transmission's below, the light that the laser head launches passes gap between the two adjacent cylinders among the cylinder transmission, air-blast device include the air-blower and with two blowing heads that the air-blower is connected, one of them blowing head is located cylinder transmission's top, another blowing head is located cylinder transmission's below, the wind that blows head and blow out passes gap between the two adjacent cylinders among the cylinder transmission.
Further, the roller transmission device comprises a variable frequency motor, the variable frequency motor is connected with a worm gear reducer, and the worm gear reducer is connected with the roller through a transmission chain.
Furthermore, the laser cleaning machine and the air blowing device are both connected with a control host, and the control host is also respectively connected with a first laser correlation sensor, a second laser correlation sensor and a third laser correlation sensor.
Further, the first pair of laser correlation sensors, the second pair of laser correlation sensors and the third pair of laser correlation sensors are all located above the roller transmission device.
Further, the laser head is located first laser correlation sensor with between the second laser correlation sensor, the second laser correlation sensor with the third laser correlation sensor all is located the laser head with blow between the head.
Further, laser head fixed connection is on the mounting panel, the mounting panel sliding connection is on the dustcoat.
Further, a vertically extending sliding groove is formed in the outer cover and is connected with the adjusting bolt in a sliding mode, and a through hole matched with the adjusting bolt is formed in the mounting plate.
The utility model has the advantages that: the traditional shot blasting cleaning and high-pressure water cleaning are replaced by the laser cleaning principle, so that the effect of completely removing concrete residues and a spraying layer on the surface of the aluminum alloy template can be achieved under the condition of not damaging the surface of the aluminum alloy template, and the problem that the spraying layer on the surface of the aluminum alloy template cannot be completely removed by high-pressure water cleaning is solved; the laser has strong penetrability, and can penetrate into dirt at the gaps and corners of the aluminum alloy template to achieve the purposes of complete cleaning and uniform cleaning; the laser cleaning is not in direct contact with the aluminum alloy template, so that the damage to the surface of the aluminum alloy template caused by mechanical friction is avoided, the equipment only needs to be electrified, materials such as water, sand and steel shots do not need to be consumed, and the resource is saved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of an aluminum alloy template laser cleaning apparatus according to an embodiment of the present invention;
FIG. 2 is a partial enlarged view of an aluminum alloy template laser cleaning device according to an embodiment of the present invention;
fig. 3 is a schematic view of a chute portion according to an embodiment of the present invention.
In the figure:
1. a laser cleaning machine; 2. a drum transmission device; 3. a blower device; 4. a laser head; 5. a blowing head; 6. a first pair of laser correlation sensors; 7. a second pair of laser correlation sensors; 8. a third pair of laser correlation sensors; 9. mounting a plate; 10. a chute; 11. an aluminum alloy template.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art all belong to the protection scope of the present invention.
As shown in fig. 1-3, the laser cleaning equipment for aluminum alloy forms according to the embodiment of the present invention comprises a laser cleaning machine 1, a drum transmission device 2 and a blower device 3, wherein the laser cleaning machine 1 comprises at least two laser heads 4, one of the laser heads 4 is positioned above the roller transmission device 2, the other laser head 4 is positioned below the roller transmission device 2, the light emitted by the laser head 4 passes through the gap between two adjacent rollers in the roller transmission device 2, the blowing device 3 comprises a blower and two blowing heads 5 connected to the blower, one of the blowing heads 5 is positioned above the roller transmission device 2, the other blowing head 5 is positioned below the roller transmission device 2, the air blown by the air blowing head 5 passes through a gap between two adjacent rollers in the roller transmission device 2.
In an embodiment of the present invention, the drum driving device 2 includes a variable frequency motor, the variable frequency motor is connected to a worm gear reducer, and the worm gear reducer is connected to the drum through a transmission chain.
In a specific embodiment of the present invention, the laser cleaning machine 1 and the air blowing device 3 are all connected to a control host, and the control host is further connected to a first laser correlation sensor 6, a second laser correlation sensor 7 and a third laser correlation sensor 8 respectively.
In a specific embodiment of the present invention, the first laser correlation sensor 6, the second laser correlation sensor 7 and the third laser correlation sensor 8 are all located above the drum driving device 2.
In a specific embodiment of the present invention, the laser head 4 is located between the first laser correlation sensor 6 and the second laser correlation sensor 7, the second laser correlation sensor 7 and the third laser correlation sensor 8 are all located between the laser head 4 and the blowing head 5.
In a specific embodiment of the present invention, the laser head 4 is fixedly connected to the mounting plate 9, and the mounting plate 9 is slidably connected to the housing.
In an embodiment of the present invention, a sliding groove 10 extending vertically is provided on the outer cover, the sliding groove 10 is slidably connected to the adjusting bolt, and a through hole matched with the adjusting bolt is provided on the mounting plate 9.
For the convenience of understanding the above technical solutions of the present invention, the above technical solutions of the present invention will be described in detail through specific use modes.
Aluminum alloy template laser cleaning equipment adopt laser abluent mode to realize the washing to aluminum alloy template 11. The device comprises a laser cleaning machine 1, a roller transmission device 2 and a blowing device 3.
The roller transmission device 2 comprises a plurality of rotatable rollers, a transmission chain, a worm and gear speed reducer and a variable frequency motor, wherein a chain wheel is arranged on each roller, the variable frequency motor drives the plurality of rollers to synchronously rotate through the transmission chain, and the variable frequency motor can carry out speed regulation treatment aiming at actual conditions. The roller gear 2 is used for conveying the aluminum alloy mold plate 11.
The laser cleaning machine 1 comprises a laser cleaning host machine, two laser heads 4 and an outer cover, wherein one laser head 4 is installed above the roller transmission device 2 and used for cleaning the upper surface of the aluminum alloy template 11, and the other laser head 4 is installed below the roller transmission device 2 and used for cleaning the lower surface of the aluminum alloy template 11. Laser head 4 passes through mounting panel 9 to be installed at the dustcoat inboardly, has spout 10 on the dustcoat, and adjusting bolt passes through the through-hole on the mounting panel 9 and screws up with the nut after passing spout 10, can realize the removal of laser head 4 upper and lower position through the elasticity to adjusting bolt, and then can realize the washing to the aluminum alloy template 11 of co-altitude not. The laser head 4 can be set to 500 w-2000 w according to different power, can realize that the laser line width is 15 cm-60 cm respectively, and can realize disposable covering cleaning to the aluminum alloy template 11 of different width sizes.
A first laser correlation sensor 6, a second laser correlation sensor 7 and a third laser correlation sensor 8 are arranged on two sides of the roller transmission device 2, when the aluminum alloy template 11 is transmitted to the first laser correlation sensor 6, a laser signal is shielded, the control host controls the laser cleaning machine 1 to start, and the laser head 4 starts to emit laser; when the aluminum alloy template 11 leaves the first pair of laser correlation sensors 6 but does not leave the second pair of laser correlation sensors 7, the laser head 4 still emits laser, and after the aluminum alloy template 11 leaves the second pair of laser correlation sensors 7, the laser cleaning machine 1 stops working, and the laser head 4 does not emit laser any more. After the aluminum alloy template 11 is transmitted to the third pair of laser correlation sensors 8, laser signals are shielded, the control host controls the air blowing device 3 to be started, residue particles on the surface of the aluminum alloy template 11 are removed completely, and the air blowing device 3 stops working after the aluminum alloy template 11 leaves.
The blowing device 3 comprises a blower and two blowing heads 5, and an air outlet of the blower is connected with the blower through a pipeline. The air blowing device 3 is used for removing residue particles on the surface of the aluminum alloy template 11.
The laser cleaning machine 1 and the air blowing device 3 are connected with a power supply through a circuit provided with a relay, the relay is connected with a control host, and the control host controls the start and stop of the laser cleaning machine 1 and the air blowing device 3 through the on-off of the control relay.
The control host comprises a single chip microcomputer, and the single chip microcomputer adopts an STM32 series single chip microcomputer, such as STM32F 429. The control host can be connected with the variable frequency motor through the frequency converter so as to conveniently adjust the rotating speed of the variable frequency motor.
When the device is used specifically, aiming at the aluminum alloy template 11 to be cleaned, the laser head 4 is adjusted to a proper height through the adjusting bolt; starting a variable frequency motor, selecting a proper running speed, and driving the aluminum alloy template 11 to move forwards by the roller; after the aluminum alloy template 11 moves to the first pair of laser correlation sensors 6, starting the laser cleaning machine 1, and starting the upper cleaning head and the lower cleaning head 4 to work; when the aluminum alloy template 11 leaves the first pair of laser correlation sensors 6 but does not leave the second pair of laser correlation sensors 7, the laser head 4 still works, and when the aluminum alloy template 11 leaves the second pair of laser correlation sensors 7, the laser cleaning machine 1 stops running. And starting the air blowing device 3 to clean the residual particles on the surface of the aluminum alloy template 11.
To sum up, with the help of the above-mentioned technical scheme of the utility model, adopt the dry cleaning method in the laser cleaning technique, through pulse direct radiation decontamination, laser is by the concrete residue and the spraying layer granule absorption back on aluminum alloy template surface, produces the vibration to make the filth and the spraying layer granule on aluminum alloy template surface separate with aluminum alloy template, simultaneously again, air-blast device can clear away the remaining granule in aluminum alloy template surface totally, reaches abluent purpose. The design only needs power supply, saves the consumption of materials such as water, sand blasting, steel shots and the like, and reduces the cost.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an aluminum alloy template laser cleaning equipment, characterized in that, includes laser cleaning machine (1), cylinder transmission (2) and air-blast device (3), laser cleaning machine (1) includes two at least laser head (4), one of them laser head (4) are located the top of cylinder transmission (2), another laser head (4) are located the below of cylinder transmission (2), the light that laser head (4) were launched passes the gap between the two adjacent cylinders in cylinder transmission (2), air-blast device (3) include the air-blower and with two blowing head (5) that the air-blower is connected, one of them blowing head (5) are located the top of cylinder transmission (2), another blowing head (5) are located the below of cylinder transmission (2), the air blown out by the air blowing head (5) passes through a gap between two adjacent rollers in the roller transmission device (2).
2. The laser cleaning equipment for the aluminum alloy templates as claimed in claim 1, wherein the roller transmission device (2) comprises a variable frequency motor, the variable frequency motor is connected with a worm gear reducer, and the worm gear reducer is connected with the rollers through a transmission chain.
3. The laser cleaning equipment for the aluminum alloy templates according to claim 1, wherein the laser cleaning machine (1) and the air blowing device (3) are both connected with a control host, and the control host is further respectively connected with a first laser correlation sensor (6), a second laser correlation sensor (7) and a third laser correlation sensor (8).
4. The aluminum alloy template laser cleaning equipment according to claim 3, wherein the first pair of laser correlation sensors (6), the second pair of laser correlation sensors (7) and the third pair of laser correlation sensors (8) are all located above the roller transmission device (2).
5. Laser cleaning equipment according to claim 4, characterized in that said laser head (4) is located between said first pair of laser correlation sensors (6) and said second pair of laser correlation sensors (7), said second pair of laser correlation sensors (7) and said third pair of laser correlation sensors (8) being located between said laser head (4) and said blowing head (5).
6. Laser cleaning equipment according to claim 1, characterized in that the laser heads (4) are fixedly connected to a mounting plate (9), the mounting plate (9) being slidably connected to the housing.
7. The laser cleaning equipment for the aluminum alloy templates according to claim 6, wherein the outer cover is provided with a vertically extending chute (10), the chute (10) is slidably connected with an adjusting bolt, and the mounting plate (9) is provided with a through hole matched with the adjusting bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921738142.2U CN211413021U (en) | 2019-10-17 | 2019-10-17 | Aluminum alloy template laser cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921738142.2U CN211413021U (en) | 2019-10-17 | 2019-10-17 | Aluminum alloy template laser cleaning equipment |
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| Publication Number | Publication Date |
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| CN211413021U true CN211413021U (en) | 2020-09-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921738142.2U Active CN211413021U (en) | 2019-10-17 | 2019-10-17 | Aluminum alloy template laser cleaning equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112452950A (en) * | 2020-10-30 | 2021-03-09 | 南京宝色股份公司 | Surface cleaning device and method for active metal sticking strip of pressure container |
| CN114522936A (en) * | 2022-03-01 | 2022-05-24 | 江南造船(集团)有限责任公司 | Section bar laser belt cleaning device |
-
2019
- 2019-10-17 CN CN201921738142.2U patent/CN211413021U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112452950A (en) * | 2020-10-30 | 2021-03-09 | 南京宝色股份公司 | Surface cleaning device and method for active metal sticking strip of pressure container |
| CN114522936A (en) * | 2022-03-01 | 2022-05-24 | 江南造船(集团)有限责任公司 | Section bar laser belt cleaning device |
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