CN211402120U - Welding wire quality detection device - Google Patents
Welding wire quality detection device Download PDFInfo
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- CN211402120U CN211402120U CN202020082332.XU CN202020082332U CN211402120U CN 211402120 U CN211402120 U CN 211402120U CN 202020082332 U CN202020082332 U CN 202020082332U CN 211402120 U CN211402120 U CN 211402120U
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- detection
- welding wire
- computer
- spectrometer
- detection box
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Abstract
The utility model discloses a welding wire quality detection device relates to the welding wire field, including the detection case, the front surface middle part fixed mounting of detection case has the computer, the below fixedly connected with connecting plate of computer, fixed mounting has the keyboard on the connecting plate, the left and right sides of computer all is provided with the maintenance door, the left and right sides face middle part of detection case has all been seted up into the silk hole, both sides all are provided with the observation window around advancing the silk hole, two inside wall middle parts all are provided with the spectrum appearance around the detection case. The utility model discloses a set up the computer, advance a hole and spectrum appearance, the welding wire processing finishes the back and directly passes and advance a hole and get into and utilize the spectrum appearance to carry out automated inspection to it in the detection case, and the detection data comes out through the audio-visual reality of computer, forms automatic detection, the effectual hand labor that has reduced, and detection efficiency hyperspectral meter carries out whole detection, the effectual detection quality that has improved to the welding wire.
Description
Technical Field
The utility model relates to a welding wire field, in particular to welding wire quality detection device.
Background
The welding wire is used as a filler metal or a metal wire welding material for conducting, the welding wire is used as the filler metal during gas welding and tungsten electrode gas shielded arc welding, the welding wire is used as the filler metal during submerged arc welding, electroslag welding and other consumable electrode gas shielded arc welding, the welding wire is also used as a conducting electrode, the surface of the welding wire is not coated with a flux with oxidation prevention effect, the welding wire is classified into rolling type, casting type, flux core type, electric spark type and CO2 welding according to different performances, various welding wires are widely applied to different fields, when the welding wire is manufactured, the quality of the welding wire is detected, after the traditional detection mode is that whether the welding wire has quality problems of corrosion, fracture and the like is observed by naked eyes, the welding wire is locally sampled and detected by a handheld spectrometer, the detection mode not only increases the labor intensity of workers, congestion of human eyes can be caused by long-time detection, and serious harm is caused to human bodies, moreover, the efficiency and the detection quality of the spot check and the manual detection are low, and the product quality is influenced.
Therefore, it is necessary to invent a welding wire quality detecting apparatus to solve the above problems.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a welding wire quality detection device to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: a welding wire quality detection device comprises a detection box, wherein a computer is fixedly arranged in the middle of the front surface of the detection box, a connecting plate is fixedly connected below the computer, a keyboard is fixedly arranged on the connecting plate, maintenance doors are arranged on the left side and the right side of the computer, wire inlet holes are formed in the middle of the left side surface and the right side surface of the detection box, observation windows are arranged on the front side and the rear side of each wire inlet hole, spectrometers are arranged in the middle of the front inner side wall and the rear inner side wall of the detection box and are symmetrically distributed, a mounting base is fixedly connected to one side, close to the detection box, of each spectrometer, and mounting plates are fixedly connected to the middle of the front inner side wall and the rear;
the spectrometer is characterized in that a focusing mirror is fixedly mounted on the rear side inside the spectrometer, a detector is fixedly mounted on the front side inside the spectrometer, a collimating mirror is arranged on the right side of the focusing mirror, a grating is arranged on the front side of the collimating mirror, and an optical fiber connector is fixedly mounted on the right side of the front end of the spectrometer.
Optionally, the equal fixedly connected with support column in four edges in bottom of detection case, the equal fixed mounting of observation window and connecting plate is on the detection case.
Optionally, a control board is arranged in the middle of the lower portion of the keyboard, and the control board is fixedly mounted on the connecting board.
Optionally, the maintenance door is connected with the detection box through a hinge in a rotating mode, and the maintenance door is symmetrically distributed.
Optionally, the inner surface of the wire inlet hole is fixedly bonded with a rubber ring through glue, and the collimating mirror and the grating are both fixedly mounted inside the detection box.
Optionally, the edge of the mounting base is in threaded connection with a fixing bolt, and the mounting base is fixedly connected with the mounting plate through the fixing bolt.
Optionally, the focusing mirror, the detector, the collimating mirror and the grating are all distributed in an inclined manner, and the optical fiber connector is an SMA905 connector.
The utility model discloses a technological effect and advantage:
1. the utility model discloses a set up the computer, advance a hole and spectrum appearance, the welding wire processing finishes the back and directly passes and advance a hole and get into and utilize the spectrum appearance to carry out automated inspection to it in the detection case, and the detection data comes out through the audio-visual reality of computer, forms automatic detection, the effectual hand labor that has reduced, and detection efficiency hyperspectral meter carries out whole detection, the effectual detection quality that has improved to the welding wire.
2. The utility model discloses a with the computer setting on the detection case, convenient to use is swift, the effectual area that reduces the device, through maintenance door and the observation window that sets up two symmetric distributions, is convenient for observe the inside operation conditions of detection case to detect and maintain the detection case internal arrangement.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic top view of the structure of the present invention.
Fig. 3 is a schematic view of a part of an enlarged structure at a in fig. 2 according to the present invention.
Fig. 4 is a schematic view of the cross-sectional structure of the detector body of the present invention.
In the figure: 1. a detection box; 2. a computer; 3. a connecting plate; 4. a keyboard; 5. a control panel; 6. repairing the door; 7. a support pillar; 8. a wire inlet hole; 9. an observation window; 10. a spectrometer; 11. installing a base; 12. mounting a plate; 13. fixing the bolt; 14. a focusing mirror; 15. a detector; 16. a collimating mirror; 17. a grating; 18. an optical fiber connector.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", and the like, indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention.
In the present invention, unless otherwise expressly stated or limited, the terms "disposed," "mounted," "connected," and "fixed" are to be construed broadly, e.g., as meaning either a fixed connection or a removable connection; may be a mechanical connection; may be directly connected or indirectly connected through an intermediate. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
The utility model provides a welding wire quality detection device as shown in figures 1-4, which comprises a detection box 1, wherein four corners at the bottom of the detection box 1 are fixedly connected with support columns 7, the middle part of the front surface of the detection box 1 is fixedly provided with a computer 2, the computer 2 is arranged on the detection box 1, the use is convenient and rapid, the occupied area of the device is effectively reduced, the lower part of the computer 2 is fixedly connected with a connecting plate 3, the connecting plate 3 is fixedly provided with a keyboard 4, the lower middle part of the keyboard 4 is provided with an operation plate 5, the operation plate 5 is fixedly arranged on the connecting plate 3, the left side and the right side of the computer 2 are provided with maintenance doors 6, the maintenance doors 6 are rotatably connected with the detection box 1 through hinges, the two maintenance doors 6 are symmetrically distributed, the middle parts of the left side surface and the right side of the detection box 1 are both provided with wire inlet holes 8, the inner surfaces of the wire inlet holes 8, the front side and the rear side of the wire inlet hole 8 are both provided with observation windows 9, the operation condition in the detection box 1 can be conveniently observed by arranging two maintenance doors 6 and the observation windows 9 which are symmetrically distributed, the device in the detection box 1 can be detected and maintained, the observation windows 9 and the connecting plate 3 are both fixedly arranged on the detection box 1, the middle parts of the front inner side wall and the rear inner side wall of the detection box 1 are both provided with spectrometers 10, the two spectrometers 10 are symmetrically distributed, the welding wire directly passes through the wire inlet hole 8 after being processed and enters the detection box 1 to be automatically detected by the spectrometers 10 by arranging a computer 2, the wire inlet hole 8 and the spectrometers 10, the detection data is visually realized by the computer 2 to form automatic detection, the manual labor force is effectively reduced, the wire is integrally detected by the spectrometers 10 with high detection efficiency, the detection quality is effectively improved, one side of the spectrometers 10 close to the detection box 1 is fixedly connected with a mounting base 11, the middle parts of the front inner side wall and the rear inner side wall of the detection box 1 are fixedly connected with mounting plates 12, the edge of a mounting base 11 is in threaded connection with a fixing bolt 13, and the mounting base 11 is fixedly connected with the mounting plates 12 through the fixing bolt 13;
The utility model discloses the theory of operation:
when the welding wire detection device is used, a welding wire directly penetrates through the wire inlet hole 8 after being processed and enters the detection box 1 to be automatically detected by the spectrometer 10, a rubber ring is adhered to the inner surface of the wire inlet hole 8, the metal edge of the wire inlet hole 8 is placed to scratch the welding wire, the product quality of the welding wire is guaranteed, the spectrometer 10 utilizes the optical principle to reflect through the matching of the focusing mirror 14, the detector 15, the collimating mirror 16 and the grating 17, when the welding wire passes through the spectrometer 10, the detector 15 accurately detects the welding wire, the detected data is transmitted to the computer 2 to be checked, when the position of the welding wire is detected to be unqualified, the computer 2 timely makes a record and prompts an alarm to a worker, the spectrometer 10 and other parts in the detection box 1 can be installed and maintained by opening the maintenance door 6, the detection box 1 is prevented from being disassembled, the maintenance doors 6 are arranged on the left side and the right side of the spectrometer 10, being convenient for install the dismantlement in 10 each positions of spectrometer, avoiding causing the limitation of installation dismantlement, through the operational aspect of understanding detection case 1 inside that observation window 9 can be clear, this device forms automatic detection, the effectual hand labor that has reduced, detects the precision height, and is efficient fast.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.
Claims (7)
1. The utility model provides a welding wire quality detection device, includes detection case (1), its characterized in that: a computer (2) is fixedly installed in the middle of the front surface of the detection box (1), a connecting plate (3) is fixedly connected below the computer (2), a keyboard (4) is fixedly installed on the connecting plate (3), maintenance doors (6) are arranged on the left side and the right side of the computer (2), wire inlet holes (8) are formed in the middle of the left side and the right side of the detection box (1), observation windows (9) are arranged on the front side and the rear side of each wire inlet hole (8), spectrometers (10) are arranged in the middle of the front inner side wall and the rear inner side wall of the detection box (1), the two spectrometers (10) are symmetrically distributed, an installation base (11) is fixedly connected to one side of each spectrometer (10) close to the detection box (1), and installation plates (12) are fixedly connected to the middle of the front inner side wall and the rear inner side of the detection;
the spectrometer is characterized in that a focusing mirror (14) is fixedly mounted on the rear side inside the spectrometer (10), a detector (15) is fixedly mounted on the front side inside the spectrometer (10), a collimating mirror (16) is arranged on the right side of the focusing mirror (14), a grating (17) is arranged on the front side of the collimating mirror (16), and an optical fiber connector (18) is fixedly mounted on the right side of the front end of the spectrometer (10).
2. The welding wire quality inspection device of claim 1, wherein:
four equal fixedly connected with support columns (7) in corner department in bottom of detection case (1), equal fixed mounting is on detection case (1) in observation window (9) and connecting plate (3).
3. The welding wire quality inspection device of claim 1, wherein:
the middle part of the lower part of the keyboard (4) is provided with a control board (5), and the control board (5) is fixedly arranged on the connecting board (3).
4. The welding wire quality inspection device of claim 1, wherein:
the maintenance doors (6) are rotatably connected with the detection box (1) through hinges, and the maintenance doors (6) are symmetrically distributed.
5. The welding wire quality inspection device of claim 1, wherein:
the inner surface of the wire inlet hole (8) is fixedly bonded with a rubber ring through glue, and the collimating lens (16) and the grating (17) are fixedly arranged in the detection box (1).
6. The welding wire quality inspection device of claim 1, wherein:
the edge of the mounting base (11) is in threaded connection with a fixing bolt (13), and the mounting base (11) is fixedly connected with the mounting plate (12) through the fixing bolt (13).
7. The welding wire quality inspection device of claim 1, wherein:
the focusing mirror (14), the detector (15), the collimating mirror (16) and the grating (17) are all distributed in an inclined mode, and the optical fiber connector (18) adopts an SMA905 connector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020082332.XU CN211402120U (en) | 2020-01-15 | 2020-01-15 | Welding wire quality detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020082332.XU CN211402120U (en) | 2020-01-15 | 2020-01-15 | Welding wire quality detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211402120U true CN211402120U (en) | 2020-09-01 |
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ID=72233437
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020082332.XU Expired - Fee Related CN211402120U (en) | 2020-01-15 | 2020-01-15 | Welding wire quality detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211402120U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112067545A (en) * | 2020-10-09 | 2020-12-11 | 郑州机械研究所有限公司 | Method and system for continuously detecting soldering flux by flux-cored wire |
| CN112798741A (en) * | 2020-12-30 | 2021-05-14 | 马甫平 | Device for detecting and marking welding electrode coating after drying treatment |
| CN114333253A (en) * | 2021-12-23 | 2022-04-12 | 江苏蓝慧智能装备科技有限公司 | Solder strip surface tin nodule detection alarm device |
-
2020
- 2020-01-15 CN CN202020082332.XU patent/CN211402120U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112067545A (en) * | 2020-10-09 | 2020-12-11 | 郑州机械研究所有限公司 | Method and system for continuously detecting soldering flux by flux-cored wire |
| CN112067545B (en) * | 2020-10-09 | 2024-02-27 | 郑州机械研究所有限公司 | Flux-cored wire flux continuous detection method and flux continuous detection system |
| CN112798741A (en) * | 2020-12-30 | 2021-05-14 | 马甫平 | Device for detecting and marking welding electrode coating after drying treatment |
| CN114333253A (en) * | 2021-12-23 | 2022-04-12 | 江苏蓝慧智能装备科技有限公司 | Solder strip surface tin nodule detection alarm device |
| CN114333253B (en) * | 2021-12-23 | 2023-04-07 | 江苏蓝慧智能装备科技有限公司 | Solder strip surface tin nodule detection alarm device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200901 Termination date: 20220115 |