CN216013231U

CN216013231U - Nondestructive flaw detection device for steel wire rope

Info

Publication number: CN216013231U
Application number: CN202122116500.XU
Authority: CN
Inventors: 胡杨勇
Original assignee: Jiangyin Tianrun Information Technology Co ltd
Current assignee: Jiangyin Tianrun Information Technology Co ltd
Priority date: 2021-09-03
Filing date: 2021-09-03
Publication date: 2022-03-11
Anticipated expiration: 2031-09-03

Abstract

The utility model provides a steel wire rope nondestructive flaw detection device, which comprises a base component, wherein the base component comprises a storage battery base, a control seat arranged on the upper surface of the storage battery base, a touch display assembly arranged on one side of the control seat and a plurality of locking-type universal wheels arranged on the lower surface of the storage battery base; two support members provided on an upper surface of the base member; the detection component, the detection component set up in two between the supporting member, the detection component includes two detection casees, sets up in the camera subassembly of detection incasement wall one side, sets up in the inside magnetic field of detection case subassembly of detecting a flaw, sets up the locking Assembly on the detection case and sets up in the direction subassembly of two detection case both sides. Therefore, the accuracy, convenience and applicability of detection of the steel wire rope can be improved.

Description

Nondestructive flaw detection device for steel wire rope

Technical Field

The utility model relates to a wire rope detects, especially relates to a wire rope nondestructive test detection device.

Background

The steel wire rope is a widely applied traction and bearing component and widely applied to the industries of transportation, metallurgy, mining, construction and the like, however, the steel wire rope often has the defects of wire breakage, corrosion and the like in the long-time use process, and if the defects are not discovered in time, serious consequences can be brought to safety production, so that people pay attention to the detection of the defects of the steel wire rope, and the method has very important economic and social benefits for accurately and reliably detecting the damage condition of the traction steel wire rope.

Most of the steel wire rope nondestructive inspection devices on the market are simple and crude in structure and simple in function, and the requirements for steel wire rope detection in different environments cannot be met.

SUMMERY OF THE UTILITY MODEL

In order to solve at least one of the above-mentioned problem, the utility model provides a wire rope nondestructive test detection device.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

designing a nondestructive flaw detection device for a steel wire rope, which comprises a base component, wherein the base component comprises a storage battery base, a control seat arranged on the upper surface of the storage battery base, a touch display assembly arranged on one side of the control seat, and a plurality of locking type universal wheels arranged on the lower surface of the storage battery base; two support members provided on an upper surface of the base member; the detection component, the detection component set up in two between the supporting member, the detection component includes two detection casees, sets up in the camera subassembly of detection incasement wall one side, sets up in the inside magnetic field of detection case subassembly of detecting a flaw, sets up the locking Assembly on the detection case and sets up in the direction subassembly of two detection case both sides.

Preferably, the supporting component comprises a telescopic column assembly, a connecting seat is fixedly arranged at one end of the telescopic column assembly, a T-shaped connecting column is rotatably connected to the connecting seat, and the T-shaped connecting column is fixedly connected with the detection box.

Preferably, locking Assembly includes baffle A and baffle B, baffle A and baffle B respectively with the inner wall fixed connection of two detection casees, baffle A rotates to be connected and is equipped with two screw thread posts, baffle B's upper surface is equipped with a plurality of screw holes corresponding with the screw thread post, the one end of screw thread post all runs through baffle A and detection case in proper order and extends to one side of detection case and fixedly be equipped with the worm wheel, the equal joggle in one side of worm wheel is equipped with the worm, two the worm is fixed to be equipped with the transfer line, the both ends of transfer line are rotated and are connected and are equipped with the protecting crust, and protecting crust and detection case fixed connection, be equipped with the drive assembly who makes it produce angular displacement between protecting crust and the transfer line.

Preferably, the driving assembly comprises a first conical gear, the first conical gear is fixedly connected with the transmission rod, one side of the first conical gear is in toothed connection with a second conical gear, the second conical gear is fixedly provided with an adjusting column, and one side of the adjusting column penetrates through the protective shell, extends to one side of the protective shell and is sleeved with a rocker arm.

Preferably, the direction subassembly includes support and fixed plate, support and fixed plate respectively with two detection case fixed connection, one side of support is rotated through the pivot and is connected and be equipped with leading wheel one, the last fixed surface of fixed plate is equipped with two U-shaped seats, two the inner wall sliding connection of U-shaped seat is equipped with the movable plate, the lower surface rotation of movable plate is connected and is equipped with the screw thread regulation pole, and the one end of screw thread regulation pole runs through the fixed plate and rotates with the fixed plate and be connected and extend to one side of fixed plate, two the inner wall sliding connection of U-shaped seat is equipped with the mount pad, the fixed spring that is equipped with between mount pad and the movable plate, one side of mount pad is rotated through the pivot and is connected and is equipped with leading wheel two.

Compared with the prior art, the beneficial effects of the utility model reside in that: the utility model can detect the steel wire rope for many times under the matching of the camera component and the magnetic field flaw detection component, the detection result is more accurate, and the detection result is matched with the touch display component, so that the worker can observe the state of the steel wire rope more intuitively, and the operation is convenient and rapid; under the matching of the supporting component and the base component, the utility model is convenient for the staff to move, the on-line detection of the steel wire rope can be realized, and the application range is wider; under the action of the locking assembly, the utility model is convenient for workers to install, thus greatly improving the working efficiency of the workers; under the effect of direction subassembly, make the stability that detects the component when detecting wire rope obtain effectual assurance, stability is higher.

Specific embodiments of the present invention are disclosed in detail with reference to the following description and the accompanying drawings, which specify the manner in which the principles of the invention may be employed. It should be understood that the embodiments of the present invention are not so limited in scope. The embodiments of the invention include many variations, modifications and equivalents within the spirit and scope of the appended claims.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention. In the drawings:

fig. 1 is a front view of a nondestructive inspection device for a steel wire rope according to the present invention;

fig. 2 is a cross-sectional view of a steel wire rope nondestructive inspection device provided by the utility model;

FIG. 3 is an exploded view of a guiding assembly of the nondestructive testing apparatus for steel wire rope according to the present invention;

fig. 4 is a detection component splitting diagram of the steel wire rope nondestructive inspection device provided by the utility model.

In the figure: 1. a base member; 11. a battery base; 12. a control seat; 13. a touch display component; 14. A universal wheel with a lock; 2. a support member; 21. a telescoping column assembly; 22. a connecting seat; 23. a T-shaped connecting column; 3. a detecting member; 31. a detection box; 32. a camera assembly; 33. a magnetic field inspection assembly; 34. a locking assembly; 35. a guide assembly; 3401. a protective shell; 3402. a transmission rod; 3403. a worm; 3404. a worm gear; 3405. a threaded post; 3406. a separator A; 3407. a partition board B; 3408. a first conical gear; 3409. a second bevel gear; 3410. an adjustment column; 3411. a rocker arm; 3501. a support; 3502. a first guide wheel; 3503. a fixing plate; 3504. a U-shaped seat; 3505. moving the plate; 3506. a threaded adjusting rod; 3507. a mounting seat; 3508. a second guide wheel; 3509. a spring.

Detailed Description

The foregoing and other features of the invention will be apparent from the following description taken in conjunction with the accompanying drawings. In the description and drawings, particular embodiments of the invention have been disclosed in detail as being indicative of some of the embodiments in which the principles of the invention may be employed, it being understood that the invention is not limited to the described embodiments, but, on the contrary, is intended to cover all modifications, variations and equivalents falling within the scope of the appended claims.

In the embodiments of the present invention, the terms "first", "second", and the like are used for distinguishing different elements from each other in a descriptive sense, but do not denote any spatial arrangement, temporal order, or the like of the elements, and the elements should not be limited by these terms. The term "and/or" includes any and all combinations of one or more of the associated listed terms. The terms "comprising," "including," "having," and the like, refer to the presence of stated features, elements, components, and do not preclude the presence or addition of one or more other features, elements, components, and elements.

In embodiments of the invention, the singular forms "a", "an", and the like may include the plural forms and are to be construed broadly as "a" or "an" and not limited to the meaning of "a" or "an"; furthermore, the term "comprising" should be understood to include both the singular and the plural, unless the context clearly dictates otherwise. Further, the term "according to" should be understood as "at least partially according to … …," and the term "based on" should be understood as "based at least partially on … …," unless the context clearly dictates otherwise.

Embodiments of the present invention will be described below with reference to the drawings.

As shown in fig. 1 to 4, the nondestructive testing apparatus for a steel wire rope provided by the present embodiment includes a base member 1, where the base member 1 includes a battery base 11, a control base 12 disposed on an upper surface of the battery base 11, a touch display module 13 disposed on one side of the control base 12, and a plurality of locking-type universal wheels 14 disposed on a lower surface of the battery base 11; two support members 2, the support members 2 being provided on the upper surface of the base member 1; the detection component 3 is arranged between the two supporting components 2, and the detection component 3 comprises two detection boxes 31, a camera assembly 32 arranged on one side of the inner wall of the detection box 31, a magnetic field flaw detection assembly 33 arranged in the detection box 31, a locking assembly 34 arranged on the detection box 31 and guide assemblies 35 arranged on two sides of the two detection boxes 31.

In this embodiment, as shown in fig. 1, the supporting member 2 includes a telescopic column assembly 21, a connecting seat 22 is fixedly disposed at one end of the telescopic column assembly 21, a T-shaped connecting column 23 is rotatably connected to the connecting seat 22, and the T-shaped connecting column 23 is fixedly connected to the detection box 31.

Specifically, when the staff examined time measuring to wire rope, the detection case 31 that will be located the top was placed in wire rope's top, then promoted the detection case 31 of below, accomplish under locking Assembly 34 and direction subassembly 35's effect and fix and the location work two detection cases 31, promote under the effect that can take locking-type universal wheel 14 according to the circumstances when examining the utility model discloses to make camera subassembly 32 and magnetic field flaw detection subassembly 33 begin to work and detect wire rope through touch-control display module 13, the result of detection directly feeds back on touch-control display module 13 under the effect of signal transmission unit, and the staff of being convenient for observes, and whole flow operation is very convenient, application scope is wider.

In this embodiment, as shown in fig. 4, locking assembly 34 includes baffle a3406 and baffle B3407, baffle a3406 and baffle B3407 respectively with the inner wall fixed connection of two detection casees 31, baffle a3406 rotates to be connected and is equipped with two screw thread posts 3405, the upper surface of baffle B3407 is equipped with a plurality of screw holes corresponding with screw thread post 3405, the one end of screw thread post 3405 all runs through baffle a3406 and detection case 31 in proper order and extends to one side of detection case 31 and fixed worm wheel 3404 that is equipped with, one side of worm wheel 3404 all connects in the tooth and is equipped with worm 3403, two fixed transfer lines 3402 that are equipped with of worm 3403, the both ends of transfer line 3402 rotate to be connected and are equipped with protective housing 3401, and detection case 31 fixed connection, be equipped with the drive assembly who makes its produce angular displacement between protective housing 3401 and the transfer line 3402.

Further, the driving assembly comprises a first conical gear 3408, the first conical gear 3408 is fixedly connected with the transmission rod 3402, a second conical gear 3409 is arranged on one side of the first conical gear 3408 in a toothed connection mode, an adjusting column 3410 is fixedly arranged on the second conical gear 3409, and one side of the adjusting column 3410 penetrates through the protective shell 3401, extends to one side of the protective shell 3401 and is sleeved with a rocker 3411.

Specifically, when a worker connects two detection boxes 31, the worker firstly completes the positioning work of the detection boxes 31 through the guide assembly 35, then the threaded column 3405 is overlapped with the threaded hole in the partition plate B3407, the rocker arm 3411 is shaken to enable the adjusting column 3410 to start rotating, the transmission rod 3402 starts rotating under the transmission of the first conical gear 3408 and the second conical gear 3409, the threaded column 3405 starts rotating through the transmission of the worm 3403 and the worm wheel 3404, and the partition plate B3407 drives the detection boxes 31 to start moving under the action of the threads until the two detection boxes 31 are tightly attached.

In this embodiment, as shown in fig. 3, the guiding assembly 35 includes a support 3501 and a fixing plate 3503, the support 3501 and the fixing plate 3503 are respectively and fixedly connected to the two detection boxes 31, one side of the support 3501 is rotatably connected to a guide wheel 3502 through a rotating shaft, an upper surface of the fixing plate 3503 is fixedly provided with two U-shaped seats 3504, inner walls of the two U-shaped seats 3504 are slidably connected to a moving plate 3505, a lower surface of the moving plate 3505 is rotatably connected to a screw adjustment rod 3506, one end of the screw adjustment rod 3506 penetrates through the fixing plate 3503 and the fixing plate 3503 to be rotatably connected to and extend to one side of the fixing plate 3503, inner walls of the two U-shaped seats 3504 are slidably connected to a mounting seat 3507, a spring 3509 is fixedly provided between the mounting seat 3507 and the moving plate 3505, and one side of the mounting seat 3507 is rotatably connected to a guide wheel 3508 through a rotating shaft.

Specifically, when the detection box 31 is positioned, the first guide wheels 3502 fixed to the supports 3501 on both sides of the detection box 31 are placed on the steel wire rope, then the detection box 31 below is pushed, the two detection boxes 31 are fixed under the action of the locking assembly 34, the screw adjustment rods 3506 are rotated, the moving plate 3505 starts to move under the action of the screw threads, and the second guide wheels 3508 are driven by the mounting seats 3507 to start to move under the pushing action of the springs 3509 until the second guide wheels 3508 are firstly attached to the steel wire rope and the springs 3509 are compressed to a certain degree.

To sum up, the utility model discloses whole flow that detects wire rope can carry out a lot of to wire rope and detect under camera subassembly 32 and magnetic field flaw detection assembly 33's cooperation, and the testing result is comparatively accurate, cooperatees with touch-control display module 13 simultaneously, can make the more audio-visual state of observing wire rope of staff, and under the cooperation of supporting component 2 and base member 1, the staff of being convenient for is right the utility model discloses remove, can realize wire rope's on-line measuring, under locking assembly 34's effect, the staff of being convenient for is right the utility model discloses install, under direction component 35's effect, make the stability that detects component 3 when detecting wire rope obtain effectual assurance, stability is higher.

The preferred embodiments of the present invention have been described above with reference to the accompanying drawings. The many features and advantages of the embodiments are apparent from the detailed specification, and thus, it is intended by the appended claims to cover all such features and advantages of the embodiments that fall within the true spirit and scope thereof. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the embodiments of the invention to the exact construction and operation illustrated and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope thereof.

Claims

1. A steel wire rope nondestructive flaw detection device is characterized by comprising,

the base component (1) comprises a storage battery base (11), a control seat (12) arranged on the upper surface of the storage battery base (11), a touch display assembly (13) arranged on one side of the control seat (12), and a plurality of locking universal wheels (14) arranged on the lower surface of the storage battery base (11);

two support members (2), the support members (2) being provided on an upper surface of the base member (1);

the detection device comprises a detection component (3), wherein the detection component (3) is arranged between two supporting components (2), the detection component (3) comprises two detection boxes (31), a camera assembly (32) arranged on one side of the inner wall of each detection box (31), a magnetic field flaw detection assembly (33) arranged inside each detection box (31), a locking assembly (34) arranged on each detection box (31), and guide assemblies (35) arranged on two sides of each detection box (31).

2. The nondestructive testing device for the steel wire rope according to claim 1, wherein the supporting member (2) comprises a telescopic column assembly (21), a connecting seat (22) is fixedly arranged at one end of the telescopic column assembly (21), a T-shaped connecting column (23) is rotatably connected to the connecting seat (22), and the T-shaped connecting column (23) is fixedly connected to the testing box (31).

3. The steel wire rope nondestructive inspection device according to claim 1, wherein the locking assembly (34) comprises a partition plate A (3406) and a partition plate B (3407), the partition plate A (3406) and the partition plate B (3407) are respectively fixedly connected with the inner walls of the two inspection boxes (31), the partition plate A (3406) is rotatably connected with two threaded columns (3405), the upper surface of the partition plate B (3407) is provided with a plurality of threaded holes corresponding to the threaded columns (3405), one end of each threaded column (3405) sequentially penetrates through the partition plate A (3406) and the inspection boxes (31) to extend to one side of the inspection boxes (31) and is fixedly provided with a worm wheel (3404), one side of the worm wheel (3404) is respectively provided with a worm (3403), two worms (3403) are fixedly provided with (3402), two ends of the transmission rod (3402) are rotatably connected with a protective shell (3401), and protective housing (3401) and detection case (31) fixed connection, be equipped with between protective housing (3401) and transfer line (3402) and make its drive assembly who produces angular displacement.

4. The steel wire rope nondestructive testing device according to claim 3, characterized in that the driving assembly comprises a first conical gear (3408), the first conical gear (3408) is fixedly connected with the transmission rod (3402), a second conical gear (3409) is arranged on one side of the first conical gear (3408) in a toothed manner, an adjusting column (3410) is fixedly arranged on the second conical gear (3409), and one side of the adjusting column (3410) extends to one side of the protective shell (3401) through the protective shell (3401) and is sleeved with a rocker arm (3411).

5. The steel wire rope nondestructive inspection device according to claim 1, wherein the guide assembly (35) comprises a support (3501) and a fixed plate (3503), the support (3501) and the fixed plate (3503) are respectively and fixedly connected with the two inspection boxes (31), one side of the support (3501) is rotatably connected with a first guide wheel (3502) through a rotating shaft, the upper surface of the fixed plate (3503) is fixedly provided with two U-shaped seats (3504), the inner walls of the two U-shaped seats (3504) are slidably connected with a movable plate (3505), the lower surface of the movable plate (3505) is rotatably connected with a screw thread adjusting rod (3506), one end of the screw thread adjusting rod (3506) penetrates through the fixed plate (3503) to be rotatably connected with the fixed plate (3503) and extends to one side of the fixed plate (3503), the inner walls of the two U-shaped seats (3504) are slidably connected with a mounting seat (3507), a spring (3509) is fixedly arranged between the mounting seat (3507) and the moving plate (3505), and one side of the mounting seat (3507) is rotatably connected with a second guide wheel (3508) through a rotating shaft.