CN211390133U - Online embossing equipment device - Google Patents
Online embossing equipment device Download PDFInfo
- Publication number
- CN211390133U CN211390133U CN201922347900.4U CN201922347900U CN211390133U CN 211390133 U CN211390133 U CN 211390133U CN 201922347900 U CN201922347900 U CN 201922347900U CN 211390133 U CN211390133 U CN 211390133U
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- embossing
- embossed
- guide
- sliding
- control module
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- 238000004049 embossing Methods 0.000 title claims abstract description 90
- 230000007246 mechanism Effects 0.000 claims abstract description 72
- 230000000007 visual effect Effects 0.000 claims abstract description 26
- 238000007731 hot pressing Methods 0.000 claims description 26
- 238000003825 pressing Methods 0.000 claims description 5
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004891 communication Methods 0.000 description 3
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Invalid Beds And Related Equipment (AREA)
Abstract
The utility model belongs to the technical field of it is automatic, concretely relates to online knurling equipment device, this device includes: the main control module is electrically connected with the sliding guide mechanism, the embossing mechanism and the visual identification mechanism; after the visual identification mechanism identifies that the plate to be embossed advances to the embossing position, the embossing mechanism is driven by the sliding guide mechanism to move synchronously with the plate to be embossed and is aligned with the embossing position to be pressed and formed, and the online embossing equipment device has the beneficial effects of realizing online embossing and further improving the embossing efficiency.
Description
Technical Field
The utility model belongs to the technical field of it is automatic, concretely relates to online knurling equipment device.
Background
According to the traditional hot press, after a plate is conveyed to an embossing position, the hot press works to emboss on the plate, after embossing operation is completed, the next plate is conveyed to the embossing position to perform the next embossing operation, in the whole embossing process, the plate is conveyed intermittently to perform embossing operation, the stop time in the plate conveying process is too long, and the embossing efficiency of the plate is low.
In order to solve the above problems, it is necessary to design an in-line embossing apparatus.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing an online knurling equipment device to improve knurling efficiency.
In order to solve the technical problem, the utility model provides an online knurling equipment, include:
the main control module is electrically connected with the sliding guide mechanism, the embossing mechanism and the visual identification mechanism; wherein
After the visual identification mechanism identifies that the plate to be embossed advances to the embossing position, the embossing mechanism is driven by the sliding guide mechanism to move synchronously with the plate to be embossed and is aligned with the embossing position to be pressed and molded.
Further, the visual recognition mechanism is connected with the embossing mechanism;
the visual recognition mechanism includes: the camera is connected with the main control module;
the camera shoots the plate to be embossed so as to determine that the plate to be embossed moves to the embossing position.
Further, the visual recognition mechanism includes: the camera is connected with the main control module;
the main control module controls the sliding guide mechanism to drive the embossing mechanism and the plate to be embossed to move synchronously along with the embossing mechanism according to the moving speed of the positioning mark.
Further, the slide guide mechanism includes: the guide assembly and the sliding assembly are electrically connected with the main control module; wherein
The sliding assembly is suitable for driving the supporting frame to drive the hot pressing plate set and the camera in the embossing mechanism to move forwards synchronously with the plate to be embossed.
Further, the sliding assembly includes: the sliding block, the screw rod and the servo motor are electrically connected with the main control module; wherein
The sliding block is fixed at the bottom of the supporting frame;
the sliding block is in threaded fit with the screw rod;
the servo motor is suitable for driving the screw rod to rotate so as to drive the support frame to move forwards along the guide assembly through the sliding block.
Further, the guide assembly includes: a guide rail and a guide block; wherein
The guide blocks are fixed on two sides of the bottom of the support frame;
the guide block is suitable for sliding along the guide rail so as to provide the sliding direction of the support frame.
Further, the embossing mechanism includes: the hot pressing plate group and the hydraulic cylinder are electrically connected with the main control module; wherein
The hydraulic cylinder is suitable for driving the hot-pressing plate group to align with the embossing position for pressing and forming.
The beneficial effects of the utility model are that, the utility model discloses an online knurling equipment, include: the main control module is electrically connected with the sliding guide mechanism, the embossing mechanism and the visual identification mechanism; after the visual identification mechanism identifies that the plate to be embossed advances to the embossing position, the embossing mechanism is driven by the sliding guide mechanism to move synchronously with the plate to be embossed and is aligned with the embossing position to be pressed and formed, and embossing efficiency is improved.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the technical solutions in the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a perspective view of a preferred embodiment of a visual recognition mechanism of an on-line embossing apparatus of the present invention, taken in overhead view;
fig. 2 is a perspective view of a preferred embodiment of the slide guide mechanism of the present invention;
FIG. 3 is a perspective view of a preferred embodiment of a side-flap of the visual recognition mechanism of the on-line embossing apparatus of the present invention;
fig. 4 is a control schematic block diagram of a preferred embodiment of the on-line embossing apparatus of the present invention.
In the figure:
the device comprises a sliding guide mechanism 1, a guide assembly 11, a guide rail 111, a guide block 112, a guide assembly 12, a slide block 121, a screw rod 122 and a servo motor 123;
the embossing mechanism 2, the supporting frame 21, the hot-pressing plate group 22 and the hydraulic cylinder 23;
a visual recognition mechanism 3, a camera 32;
the panel 4 is to be embossed.
Detailed Description
To make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
Fig. 1 is a perspective view of a preferred embodiment of the visual recognition mechanism of the on-line embossing apparatus of the present invention.
As shown in fig. 1, the in-line embossing apparatus of the present embodiment includes: the main control module comprises a sliding guide mechanism 1, an embossing mechanism 2 and a visual identification mechanism 3 which are electrically connected with the main control module; after the visual identification mechanism 3 identifies that the plate material 4 to be embossed advances to the embossing position, the embossing mechanism 2 is driven by the sliding guide mechanism 1 to move synchronously with the plate material 4 to be embossed and is aligned with the embossing position to be pressed and formed, and the embossing efficiency is further improved.
Fig. 3 is a perspective view of a preferred embodiment of the visual recognition mechanism side-flap of the on-line embossing apparatus of the present invention.
As an alternative embodiment of the visual recognition means 3, as shown in fig. 1 and 3, said visual recognition means 3 is connected to the embossing means 2; the visual recognition mechanism 3 includes: a camera 32 connected to the main control module; the camera 32 shoots and treats embossing plate material 4, advance to the knurling position in order to confirm to treat embossing plate material 4, and then the camera is in step with treating embossing plate material 4 and remove, in this embodiment, the position of camera 32 can set up and beat the knurling position in treating the top of embossing plate material 4 in a dive, camera 32 also can set up and treat embossing plate material 4 and become angle side bat knurling position, the mode of side bat is compared in the mode of dive, need carry out certain improvement to image tracking algorithm according to looking sideways at the angle, and then through embossing plate material 4 synchronous motion is followed to embossing mechanism 2 behind the whole embossing plate material 4 of visual identification mechanism 3 discernment.
Preferably, the visual recognition means 3 includes: a camera 32 connected to the main control module; the camera 32 is suitable for taking a picture of the panel veneer 4 to be embossed in a depression mode to catch and track the positioning mark arranged on the panel veneer 4 to be embossed, the main control module controls the sliding guide mechanism 1 to drive the embossing mechanism 2 and the panel veneer 4 to be embossed to move synchronously according to the moving speed of the positioning mark, then the embossing mechanism 2 embosses and forms on the panel veneer 4 to be embossed, the identification of the positioning mark is much smaller than the target obviously shot by the image identification of the panel veneer, the image identification speed is higher, the requirement on hardware is lower, when the panel veneer 4 moves, the catching and the positioning are more accurate, and the error is not easy to occur in the embossing alignment position.
Fig. 2 is a perspective view of a preferred embodiment of the slide guide mechanism of the present invention.
Optionally, the sliding guide mechanism 1 includes: the guide assembly 11 and the sliding assembly 12 are electrically connected with the main control module; the sliding assembly 12 is suitable for driving the support frame 21 to drive the hot pressing plate group 22 and the camera 32 in the embossing mechanism 2 to move forwards synchronously with the to-be-embossed plate 4, so that the hot pressing plate group 22 hot presses the to-be-embossed plate 4 while the to-be-embossed plate 4 moves forwards, the embossing efficiency is improved, and compared with fixed shooting, real-time tracking shooting is performed during synchronous shooting, so that the synchronous effect of the embossing plate 4 and the embossing mechanism 2 is better, the online alignment effect is better and accurate, and the error can be controlled to be less than 0.2 mm.
In this embodiment, the camera 32 is fixed on the support frame 21 through the cross bar 31, the length of the cross bar 31 is, for example, but not limited to, 300mm, and the specific height can be adjusted according to the focal length of the camera 32 and the installation process, in this embodiment, the installation height of the camera is illustrated as 300mm, that is, the camera 32 is outside the support frame 21 and is 300mm away from the support frame 21, so as to provide a space for pressing the hot-pressing plate set 22, and the distance between the camera 32 and the support frame 21 is not too large, if the distance is too large, the camera 32 is installed at the end of the cross bar 31, which causes the end of the cross bar 31 to be excessively stressed, the camera 32 is instably installed, and the camera 32 shakes when moving along with the movement, so that the positioning mark cannot be captured, it should be pointed out that the positioning mark will slide out of the range that the camera 32 can capture the mark point on the plate 4, the camera head 32 must be stably fixed.
Optionally, the sliding assembly 12 includes: the sliding block 121, the screw rod 122 and the servo motor 123 electrically connected with the main control module; wherein the sliding block 121 is fixed at the bottom of the supporting frame 21; the sliding block 121 is in threaded fit with the screw rod 122; the servo motor 123 is suitable for driving the screw rod 122 to rotate, so as to drive the support frame 21 to move forward along the guide assembly 11 through the slider 121, thereby improving the controllability that the servo motor 123 controls the hot pressing mechanism 2 to move forward and backward through the slider 121.
Optionally, the guiding assembly 11 includes: a guide rail 111 and a guide block 112; wherein the guide blocks 112 are fixed at two sides of the bottom of the support frame 21; the guide block 112 is adapted to slide along the guide rail 111 to provide a sliding direction for the support frame 21, thereby ensuring the linearity of the movement of the support frame 21.
Optionally, the embossing mechanism 2 comprises: the hot pressing plate group 22 and a hydraulic cylinder 23 electrically connected with the main control module; wherein the hydraulic cylinder 23 is suitable for driving the hot-pressing plate group 22 to be aligned with the embossing position for pressing and forming, thereby realizing rapid embossing.
In this embodiment, the hot pressing plate set 22 is an upper hot pressing plate and a lower hot pressing plate, the sheet material 4 to be embossed passes through between the upper hot pressing plate and the lower hot pressing plate, and the upper hot pressing plate is driven by the hydraulic cylinder 23 to contact the sheet material 4 to be embossed and then covers the lower hot pressing plate for embossing.
In this embodiment, the master control module may be, but is not limited to, a PLC of mitsubishi or siemens, and this embodiment does not relate to the improvement of the circuit and the algorithm, and the master control module collects the image captured by the camera 32, controls the servo motor 123 to drive the screw 122 to rotate, controls the hydraulic cylinder 23 to drive the hot-pressing plate set 22 to press down on the plate material 4 to be embossed for embossing,
in summary, in the online embossing apparatus of this embodiment, the camera 32 is used to shoot the positioning mark on the sheet material 4 to be embossed in a downward direction to determine the embossing position on the sheet material 4 to be embossed, the lead screw 122 is driven by the servo motor 123 to rotate, the slider 121 is used to drive the camera 32 on the support frame 21 to move along with the sheet material 4 to be embossed, when the support frame 21 drives the hot pressing mechanism 2 to move to the same speed as the sheet material 4 to be embossed, the hydraulic cylinder 23 is used to drive the hot pressing plate set 22 to align with the embossing position for downward pressing and forming, so as to perform rapid embossing, in this embodiment, the embossing time is generally set to be 20s, after the embossing is completed, the hydraulic cylinder 23 is used to drive the hot pressing plate set 22 to be lifted, the servo motor 123 rotates in a reverse direction to drive the support frame 21 to drive the hot pressing mechanism 2 to retreat to the position where the camera 32 captures the positioning mark on the next, the hot pressing efficiency is greatly improved.
The components of each component selected in the present application, which do not indicate specific structures, are all common standard components or components known to those skilled in the art, and the structures and the principles thereof can be known to those skilled in the art through technical manuals or through routine experimental methods.
In the description of the embodiments of the present invention, unless explicitly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the several embodiments provided in the present application, it should be understood that the disclosed system, apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.
The units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
In addition, functional units in the embodiments of the present invention may be integrated into one processing unit, or each unit may exist alone physically, or two or more units are integrated into one unit.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (7)
1. An in-line embossing apparatus device, comprising:
the main control module is electrically connected with the sliding guide mechanism, the embossing mechanism and the visual identification mechanism; wherein
After the visual identification mechanism identifies that the plate to be embossed advances to the embossing position, the embossing mechanism is driven by the sliding guide mechanism to move synchronously with the plate to be embossed and is aligned with the embossing position to be pressed and molded.
2. The in-line embossing apparatus device of claim 1,
the visual identification mechanism is connected with the embossing mechanism;
the visual recognition mechanism includes: the camera is connected with the main control module;
the camera shoots the plate to be embossed so as to determine that the plate to be embossed moves to the embossing position.
3. The in-line embossing apparatus device of claim 1,
the visual recognition mechanism includes: the camera is connected with the main control module;
the main control module controls the sliding guide mechanism to drive the embossing mechanism and the plate to be embossed to move synchronously along with the embossing mechanism according to the moving speed of the positioning mark.
4. The in-line embossing apparatus device as set forth in claim 2 or 3,
the slide guide mechanism includes: the guide assembly and the sliding assembly are electrically connected with the main control module; wherein
The sliding assembly is suitable for driving the supporting frame to drive the hot pressing plate set and the camera in the embossing mechanism to move forwards synchronously with the plate to be embossed.
5. The in-line embossing apparatus device as set forth in claim 4,
the sliding assembly includes: the sliding block, the screw rod and the servo motor are electrically connected with the main control module; wherein
The sliding block is fixed at the bottom of the supporting frame;
the sliding block is in threaded fit with the screw rod;
the servo motor is suitable for driving the screw rod to rotate so as to drive the support frame to move forwards along the guide assembly through the sliding block.
6. The in-line embossing apparatus device as set forth in claim 4,
the guide assembly includes: a guide rail and a guide block; wherein
The guide blocks are fixed on two sides of the bottom of the support frame;
the guide block is suitable for sliding along the guide rail so as to provide the sliding direction of the support frame.
7. The in-line embossing apparatus device of claim 1,
the embossing mechanism includes: the hot pressing plate group and the hydraulic cylinder are electrically connected with the main control module; wherein
The hydraulic cylinder is suitable for driving the hot-pressing plate group to align with the embossing position for pressing and forming.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920602620 | 2019-04-28 | ||
| CN2019206026200 | 2019-04-28 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211390133U true CN211390133U (en) | 2020-09-01 |
Family
ID=70076317
Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911350239.0A Pending CN110978479A (en) | 2019-04-28 | 2019-12-24 | Online embossing equipment device and online operation method |
| CN201922350184.5U Expired - Fee Related CN211390134U (en) | 2019-04-28 | 2019-12-24 | Mobile base and online embossing equipment |
| CN201922361137.0U Expired - Fee Related CN211390135U (en) | 2019-04-28 | 2019-12-24 | Online embossing equipment |
| CN201922347900.4U Expired - Fee Related CN211390133U (en) | 2019-04-28 | 2019-12-24 | Online embossing equipment device |
Family Applications Before (3)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911350239.0A Pending CN110978479A (en) | 2019-04-28 | 2019-12-24 | Online embossing equipment device and online operation method |
| CN201922350184.5U Expired - Fee Related CN211390134U (en) | 2019-04-28 | 2019-12-24 | Mobile base and online embossing equipment |
| CN201922361137.0U Expired - Fee Related CN211390135U (en) | 2019-04-28 | 2019-12-24 | Online embossing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (4) | CN110978479A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113183537A (en) * | 2021-05-10 | 2021-07-30 | 浙江明士达股份有限公司 | Wallpaper embossing device |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111844709B (en) * | 2020-07-30 | 2021-05-18 | 扬州扬铭新材料有限公司 | Embossing system for PVC (polyvinyl chloride) plate and using method of embossing system |
-
2019
- 2019-12-24 CN CN201911350239.0A patent/CN110978479A/en active Pending
- 2019-12-24 CN CN201922350184.5U patent/CN211390134U/en not_active Expired - Fee Related
- 2019-12-24 CN CN201922361137.0U patent/CN211390135U/en not_active Expired - Fee Related
- 2019-12-24 CN CN201922347900.4U patent/CN211390133U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113183537A (en) * | 2021-05-10 | 2021-07-30 | 浙江明士达股份有限公司 | Wallpaper embossing device |
| CN113183537B (en) * | 2021-05-10 | 2022-07-08 | 浙江明士达股份有限公司 | Wallpaper embossing device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN110978479A (en) | 2020-04-10 |
| CN211390134U (en) | 2020-09-01 |
| CN211390135U (en) | 2020-09-01 |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200901 |