CN211387928U - Large-flow chip flushing system with chip flushing liquid for five-axis machining center - Google Patents
Large-flow chip flushing system with chip flushing liquid for five-axis machining center Download PDFInfo
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- CN211387928U CN211387928U CN201922234956.9U CN201922234956U CN211387928U CN 211387928 U CN211387928 U CN 211387928U CN 201922234956 U CN201922234956 U CN 201922234956U CN 211387928 U CN211387928 U CN 211387928U
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Abstract
The utility model provides a large-traffic smear metal liquid flushing system of five-axis machining center, comprises a workbench, the lathe bed, lathe bed washing unit, work piece cutter washing unit and chip removal mechanism, the lathe bed is located to the workstation, the lathe bed is equipped with the panel beating protection all around, lathe bed washing unit includes water tank and spray assembly, spray assembly and water tank lead to pipe intercommunication, work piece cutter washing unit includes a plurality of cutters that are used for washing, the spray tube of work piece and workstation, lead to pipe intercommunication between spray tube and the water tank, lathe bed and workstation below are located to the chip removal machine receiving terminal, be equipped with the transfer pump on the chip removal machine, transfer pump output lead to pipe and water tank intercommunication. The utility model provides a pair of five large-traffic smear metal liquid of machining center dashes bits system, it can guarantee that the host computer produced sweeps has sufficient coolant liquid to wash cutter and work piece in the course of working, guarantees the continuous automation of course of working and goes on, and the cooperation host computer realizes high accuracy, high efficiency and low consumption, improves the product level of host computer.
Description
Technical Field
The utility model relates to a five-axis machining center technical field especially relates to a large-traffic smear metal liquid of five-axis machining center dashes bits system.
Background
The five-axis machining center greatly improves the machining efficiency. However, the space occupied by the excess metal on the workpiece after being turned into chips is multiplied by the space occupied by the excess metal on the workpiece compared with the space occupied by the excess metal on a common machine tool, and if the excess metal is not removed in time, the excess metal is inevitably covered or wound on the workpiece and the cutter, so that the automatic machining cannot be continued. In addition, the heat emitted from the hot chips to the machine tool or the workpiece causes thermal deformation of the machine tool or the workpiece, which affects the machining accuracy. The ordinary machine tool is only provided with the flushing device on the main shaft cutter, so the flushing can only flush the scrap iron near the workbench, the flushing effect of the scrap iron on the machine tool body and the protection is poor, the scrap iron is easily accumulated at the bottom of the machine tool body and the protection, and the processing efficiency is influenced. Therefore, it is important for the machining center to quickly and efficiently remove the excess chips on the machine tool.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: in order to overcome the not enough among the prior art, the utility model provides a five-axis machining center large-traffic smear metal liquid dashes bits system.
The utility model provides a technical scheme that its technical problem will adopt is: the utility model provides a large-traffic smear metal liquid flushing system of five machining centers, includes workstation, lathe bed, lathe bed washing unit, work piece cutter washing unit and chip removal mechanism, the workstation is located on the lathe bed, the lathe bed is equipped with the panel beating protection all around, lathe bed washing unit includes water tank and spray assembly, spray assembly with the water tank leads to pipe intercommunication for wash the smear metal on lathe bed and the panel beating protection, work piece cutter washing unit includes a plurality of spray tubes that are used for washing cutter, work piece and workstation, lead to pipe intercommunication between spray tube and the water tank, chip removal mechanism includes the chip removal machine, the chip removal machine receiving terminal is located lathe bed and workstation below, be equipped with the transfer pump on the chip removal machine, transfer pump output lead to pipe with the water tank intercommunication.
The part is cut and processed on the workstation, the workstation sets up on the lathe, part processing, iron fillings drop on the part, the workstation top, on the lathe bed and on the panel beating protection, machine tool during operation, spray assembly and spray tube blowout smear metal liquid simultaneously, spray assembly mainly clears away the metal smear metal of lathe bed part protection and lathe bed part totally, the spray tube mainly is around the work piece on the workstation and the cutter, metal smear metal near the workstation is clear away totally, all smear metal liquid and discarded smear metal are at last all concentrated and fall into chip removal mechanism, the discarded smear metal is seen off by the chip removal machine, smear metal liquid is carried again in the smear metal water tank by the transfer pump on the chip removal machine, constitute inside liquid circulation, need not the outside circulation work that adds liquid many times and can realize smear metal liquid towards bits system.
Further, the spray assembly comprises a first spray frame, a second spray frame, a third spray frame and a fourth spray frame, a plurality of spray heads are arranged at the lower ends of the first spray frame, the second spray frame, the third spray frame and the fourth spray frame, the first spray frame, the second spray frame, the third spray frame and the fourth spray frame are communicated with the water tank through water pipes, the first spray frame is arranged above the left lathe bed, the second spray frame is arranged above the front lathe bed, the third spray frame is arranged above the right lathe bed, and the fourth spray frame is arranged above the rear lathe bed.
The first spraying frame is used for clearing away the metal smear metal on the protection of left side lathe bed and panel beating, the second spraying frame is used for clearing away totally the metal smear metal on front side lathe bed and the panel beating protection, the third spraying frame is used for clearing away totally the metal smear metal on right side lathe bed and the panel beating protection, the fourth spraying frame is used for clearing away totally the metal smear metal on rear side lathe bed and the panel beating protection, four spraying frames mutually support and clear away totally the metal smear metal of lathe bed panel beating protection and lathe bed part.
Furthermore, in order to enable chip liquid sprayed by the first spraying frame, the second spraying frame, the third spraying frame and the fourth spraying frame to have certain impact force, the chip liquid can clean stubborn metal chips of the metal plate protection and the lathe body of the machine tool, a side flushing pump is arranged on the water tank, and the output end of the side flushing pump is communicated with the first spraying frame, the second spraying frame, the third spraying frame and the fourth spraying frame through water pipes.
Further, the shapes and the sizes of the machined parts are different, the cutting points are different, and in order to clean metal chips around the workpiece and near the cutter and the workbench, the spray pipe adopts a universal curved pipe with an adjustable angle. The spray pipe is broken off with the fingers and thumb by the staff according to the actual working condition, and the metal cutting is cleared away by the sprayed cutting fluid, and simultaneously the cutter and the processing parts are cooled, so that the processing precision is ensured.
Furthermore, in order to enable the chip liquid sprayed out from the spray pipes to have certain impact force, metal chips around a workpiece on the workbench and near the cutter and the workbench can be cleaned, a main flushing pump is arranged on the water tank, and the output end of the main flushing pump is communicated with the spray pipes through water pipes.
Further, be equipped with the conveyer belt in the chip removal machine, it has the micropore to gather on the conveyer belt, the conveyer belt below is equipped with the chamber that catchments, the transfer pump input end is located the intracavity that catchments, lathe bed and workstation below are located to the conveyer belt anterior segment, the conveyer belt back end is from the right side tilt up left, the conveyer belt end is equipped with the sweeps collecting box. Realize solid-liquid separation in the chip removal machine, rise the collection incasement with the conveying of metal smear metal under the conveyer belt, the in-process that rises, smear metal liquid flows into the water-collecting cavity of conveyer belt below, and the transfer pump is carried smear metal liquid to the water tank in, constitutes inside liquid circulation, need not outside to add liquid many times and can realize the circulation work of smear metal liquid towards bits system.
The utility model has the advantages that:
1. the automatic cooling device can ensure that the scraps generated by the main machine in the machining process have enough cooling liquid to flush the cutter and the workpiece, ensure the continuous and automatic machining process, realize high precision, high efficiency and low consumption by matching with the main machine, and improve the product level of the main machine.
2. The sheet metal gradient of lathe side protection is less, so take place the metal smear metal easily and pile up, the spraying assembly can wash the metal smear metal clean, guarantees that the machining area is clean.
3. Through the cooperation of water tank and chip removal mechanism, not only can cool off work piece and cutter, guarantee work piece machining precision and cutter life, still increase coolant liquid flushing flow, guarantee that the metal smear metal can be followed the processing region completely and washed away.
4. The device can clear away the smear metal on the swivel work head clean, can clear away the metal smear metal such as panel beating protection and lathe bed, can effectively prevent that the piece from adhering to, prevents that the metal smear metal from adhering to the lathe part surface, guarantees each part normal operating of lathe.
Drawings
The present invention will be further explained with reference to the drawings and examples.
FIG. 1 is a schematic structural diagram of a preferred embodiment of the present invention;
fig. 2 is a schematic structural view of the spray assembly.
In the figure: 1. the device comprises a workbench, 2, a lathe bed, 3, a sheet metal protection device, 4, a water tank, 5, a spray pipe, 6, a chip removal machine, 7, a transfer pump, 8, a first spray frame, 9, a second spray frame, 10, a third spray frame, 11, a fourth spray frame, 12, a side flushing pump, 13, a main flushing pump, 14 and a collection box.
Detailed Description
The present invention will now be described in detail with reference to the accompanying drawings. This figure is a simplified schematic diagram, and merely illustrates the basic structure of the present invention in a schematic manner, and therefore it shows only the constitution related to the present invention.
As shown in fig. 1-2, the utility model discloses a large-traffic smear metal liquid towards bits system of five-axis machining center, including workstation 1, lathe bed 2, lathe bed washing unit, work piece cutter washing unit and chip removal mechanism.
The workbench 1 is arranged on the lathe bed 2, the sheet metal protection 3 is arranged on the periphery of the lathe bed 2, the lathe bed flushing device comprises a water tank 4 and a spraying assembly, a main flushing pump 13 and a side flushing pump 12 are arranged on the water tank 4, and the input ends of the main flushing pump 13 and the side flushing pump 12 are arranged in the water tank 4.
The spray assembly comprises a first spray frame 8, a second spray frame 9, a third spray frame 10 and a fourth spray frame 11, a plurality of spray heads are arranged at the lower ends of the first spray frame 8, the second spray frame 9, the third spray frame 10 and the fourth spray frame 11, the first spray frame 8, the second spray frame 9, the third spray frame 10 and the fourth spray frame 11 are communicated with the water tank 4 through water pipes, the first spray frame 8 is arranged above the left lathe bed 2, the second spray frame 9 is arranged above the front lathe bed 2, the third spray frame 10 is arranged above the right lathe bed 2, and the fourth spray frame 11 is arranged above the rear lathe bed 2. The output end of the side impact pump 12 is communicated with the first spray frame 8, the second spray frame 9, the third spray frame 10 and the fourth spray frame 11 through water pipes.
The workpiece cutter flushing device comprises a plurality of spray pipes 5 used for flushing cutters, workpieces and the workbench 1, the spray pipes 5 adopt universal bent pipes with adjustable angles, and the output end of the main flushing pump 13 is communicated with the spray pipes 5 through water pipes.
The chip removal mechanism includes chip removal machine 6, be equipped with the conveyer belt in the chip removal machine 6, it has the micropore to gather on the conveyer belt, the conveyer belt below is equipped with the chamber that catchments, be equipped with transfer pump 7 on the chip removal machine 6, 7 inputs of transfer pump are located the intracavity that catchments, 7 outputs of transfer pump lead to pipe with 4 intercommunications of water tank. The front section of the conveying belt is arranged below the lathe bed 2 and the workbench 1, the rear section of the conveying belt inclines upwards from right to left, and the tail end of the conveying belt is provided with a scrap collecting box 14.
Directions and references (e.g., up, down, left, right, etc.) in the present disclosure may be used solely to aid in the description of the features in the figures. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the claimed subject matter is defined only by the appended claims and equivalents thereof.
In light of the foregoing, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made without departing from the scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (6)
1. A large-flow chip liquid chip flushing system of a five-axis machining center is characterized in that: including workstation (1), lathe bed (2), lathe bed washing unit, work piece cutter washing unit and chip removal mechanism, workstation (1) is located on lathe bed (2), lathe bed (2) are equipped with panel beating protection (3) all around, lathe bed washing unit includes water tank (4) and spray assembly, spray assembly with water tank (4) leads to pipe intercommunication for wash the smear metal on lathe bed (2) and panel beating protection (3), work piece cutter washing unit includes a plurality of spray tubes (5) that are used for washing cutter, work piece and workstation (1), lead to pipe intercommunication between spray tube (5) and water tank (4), chip removal mechanism includes chip removal machine (6), chip removal machine (6) receiving terminal is located lathe bed (2) and workstation (1) below, be equipped with transfer pump (7) on chip removal machine (6), the output end of the transfer pump (7) is communicated with the water tank (4) through a water pipe.
2. The large-flow chip washing liquid system for the five-axis machining center as claimed in claim 1, wherein: the spray assembly comprises a first spray frame (8), a second spray frame (9), a third spray frame (10) and a fourth spray frame (11), wherein a plurality of spray heads are arranged at the lower ends of the first spray frame (8), the second spray frame (9), the third spray frame (10) and the fourth spray frame (11), the first spray frame (8), the second spray frame (9), the third spray frame (10) and the fourth spray frame (11) are communicated with the water tank (4) through water pipes, the first spray frame (8) is arranged above the left lathe bed (2), the second spray frame (9) is arranged above the front lathe bed (2), the third spray frame (10) is arranged above the right lathe bed (2), and the fourth spray frame (11) is arranged above the rear lathe bed (2).
3. The large-flow chip washing liquid system for the five-axis machining center as claimed in claim 2, wherein: and a side flushing pump (12) is arranged on the water tank (4), and the output end of the side flushing pump (12) is communicated with the first spray frame (8), the second spray frame (9), the third spray frame (10) and the fourth spray frame (11) through water pipes.
4. The large-flow chip washing liquid system for the five-axis machining center as claimed in claim 1, wherein: the spray pipe (5) adopts a universal curved pipe with an adjustable angle.
5. The large-flow chip washing liquid system for the five-axis machining center as claimed in claim 4, wherein: the water tank (4) is provided with a main flushing pump (13), and the output end of the main flushing pump (13) is communicated with the plurality of spray pipes (5) through water pipes.
6. The large-flow chip washing liquid system for the five-axis machining center as claimed in claim 1, wherein: be equipped with the conveyer belt in chip removal machine (6), it has the micropore to gather on the conveyer belt, the conveyer belt below is equipped with the chamber that catchments, transfer pump (7) input is located the intracavity that catchments, lathe bed (2) and workstation (1) below are located to the conveyer belt anterior segment, the conveyer belt back end is from the right side upwards slope left, the conveyer belt end is equipped with sweeps collecting box (14).
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CN201922234956.9U CN211387928U (en) | 2019-12-12 | 2019-12-12 | Large-flow chip flushing system with chip flushing liquid for five-axis machining center |
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CN201922234956.9U CN211387928U (en) | 2019-12-12 | 2019-12-12 | Large-flow chip flushing system with chip flushing liquid for five-axis machining center |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110405525A (en) * | 2019-08-22 | 2019-11-05 | 珠海格力智能装备有限公司 | Spray equipment, machining center and spraying control method thereof |
CN112388067A (en) * | 2020-09-25 | 2021-02-23 | 浙江金汤机床有限公司 | Slant-bed numerical control machine tool |
CN113843648A (en) * | 2021-10-18 | 2021-12-28 | 广东鑫光智能系统有限公司 | Automatic scrap removing method for metal processing |
CN114054407A (en) * | 2021-04-01 | 2022-02-18 | 东风本田汽车有限公司 | Processing center equipment spraying and flushing device and method |
-
2019
- 2019-12-12 CN CN201922234956.9U patent/CN211387928U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110405525A (en) * | 2019-08-22 | 2019-11-05 | 珠海格力智能装备有限公司 | Spray equipment, machining center and spraying control method thereof |
CN112388067A (en) * | 2020-09-25 | 2021-02-23 | 浙江金汤机床有限公司 | Slant-bed numerical control machine tool |
CN114054407A (en) * | 2021-04-01 | 2022-02-18 | 东风本田汽车有限公司 | Processing center equipment spraying and flushing device and method |
CN114054407B (en) * | 2021-04-01 | 2023-10-10 | 东风本田汽车有限公司 | Spraying and flushing device and method for machining center equipment |
CN113843648A (en) * | 2021-10-18 | 2021-12-28 | 广东鑫光智能系统有限公司 | Automatic scrap removing method for metal processing |
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