CN211376656U

CN211376656U - Production curing device of solar energy component

Info

Publication number: CN211376656U
Application number: CN201922400368.8U
Authority: CN
Inventors: 不公告发明人
Original assignee: Zhang Qingcong
Current assignee: Zhang Qingcong
Priority date: 2019-12-27
Filing date: 2019-12-27
Publication date: 2020-08-28
Anticipated expiration: 2029-12-27

Abstract

The utility model discloses a solar energy component's production solidification equipment, including curing box, cooling storehouse and air pump case, first air pump is installed to the one end at curing box top, and the other end at curing box top installs the pneumatic valve, the exhaust tube that extends to curing box inside is installed to the input of first air pump. The utility model discloses install the solidification clamp plate, the connecting plate, the nut, the screw rod, servo motor and fixed plate, servo motor drives the screw rod clockwise rotation, make the nut pass through the screw thread and remove downwards, the nut passes through connecting plate and fixed plate drive the solidification clamp plate and removes downwards, can extrude the material, servo motor rotational speed is invariable, make the pressure rising speed that the solidification clamp plate was applyed to the material even, the workman of not only being convenient for adjusts the depth of extrusion of material, the workman of still being convenient for adjusts extruded pressure size, avoid the great material damage that causes of pressure.

Description

Production curing device of solar energy component

Technical Field

The utility model relates to a solar energy component production facility technical field specifically is a solar energy component's production solidification equipment.

Background

The solar cell module (also called solar cell panel) is the core part of the solar power system and the most important part of the solar power system, which is used for converting solar energy into electric energy, or sending the electric energy to a storage battery for storage or pushing a load to work, the common crystalline silicon solar module has the following structure that the first layer of a panel is low-iron super-white toughened glass, the second layer is EVA material, the third layer is a cell, the fourth layer is EVA material and the fifth layer is a TPT film, the common crystalline silicon solar module is mainly placed in a laminating machine for pressing, curing equipment is used for heating and melting EVA under certain vacuum condition, then laminating is carried out, the EVA needs to be cured after the laminating is finished, when the existing production and curing device of the solar module is used, a pressing plate is pushed by a cylinder to extrude the material, the output end of the cylinder has great acceleration when extending out, produce great pressure easily, easily make the material by direct crushing, and cylinder output end extension length is fixed, is difficult to adjust the pressurization degree of depth, and simultaneously, the production solidification equipment of current solar energy component melts the back with EVA again, needs the material to cool off solidification by oneself, and material cooling rate is lower, and the higher workman of being not convenient for of material temperature takes out the material to make solidification efficiency reduce, consequently, the research and development of the production solidification equipment of new solar energy component receives more and more researcher's attention.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a solar energy component's production solidification equipment to solve the problem that proposes among the above-mentioned background art.

In order to achieve the above object, the utility model provides a following technical scheme: a production curing device of a solar component comprises a curing box, a cooling bin and an air pump box, wherein a first air pump is installed at one end of the top of the curing box, an air valve is installed at the other end of the top of the curing box, an exhaust tube extending into the curing box is installed at the input end of the first air pump, a servo motor is installed at the middle position of the top of the curing box, a screw rod extending into the curing box is installed at the output end of the servo motor, a nut is installed on the outer side of the screw rod through threads, UV (ultraviolet) strong ultraviolet lamps are installed at two ends of the interior of the curing box, the cooling bin is installed at the bottom of the interior of the curing box, a heat conducting plate is installed at the top of the cooling bin, an electric heating wire is installed inside the heat conducting plate, the air pump box is installed at the bottom of one end, away from the first air pump, the air duct that extends to cooling storehouse inside is installed to the output of second air pump, control panel is installed at the top of curing box one side, control panel's output pass through the wire respectively with electric heating wire, first air pump, servo motor, second air pump and the strong ultraviolet lamp's of UV input electric connection.

Preferably, the inside both ends of curing box all the top all are provided with the spout, and the spout all installs the connecting plate through the slider, the connecting plate all is connected with the nut, and the bottom of connecting plate all evenly installs the fixed plate, the solidification clamp plate is installed to the bottom of fixed plate.

Preferably, the bottom of heat-conducting plate is evenly installed the heat conduction post, and the heat conduction post all passes the cooling storehouse and extends to the inside in cooling storehouse.

Preferably, the top of air pump case evenly is provided with the gas pocket, and the inside of gas pocket all installs the dust screen.

Preferably, the outlet duct is installed to the one end that the storehouse of cooling is kept away from the air pump case, the outlet duct passes the curing box and extends to the outside of curing box, and the one end that the curing box was kept away from to the outlet duct is installed sealed lid.

Preferably, the bottom of the curing box close to one side of the control panel is provided with a box door, and the box door is provided with a transparent observation window.

Compared with the prior art, the beneficial effects of the utility model are that: the production curing device of the solar component is provided with a curing pressure plate, a connecting plate, a nut, a screw rod, a servo motor and a fixing plate, wherein the servo motor drives the screw rod to rotate clockwise, so that the nut moves downwards through a thread, the nut drives the curing pressure plate to move downwards through the connecting plate and the fixing plate, the material can be extruded, the rotating speed of the servo motor is constant, the rising speed of the pressure applied by the curing pressure plate to the material is uniform, the device is convenient for workers to adjust the extrusion depth of the material and also to adjust the extrusion pressure, the damage to the material caused by high pressure is avoided, meanwhile, the device is provided with a sealing cover, an air outlet pipe, a cooling bin, a heat conduction column, a second air pump and an air guide pipe, when curing, the second air pump can be started, the second air pump blows external cold air into the cooling bin through, and carry out the heat exchange with the inside cold wind in cooling storehouse to can reduce the temperature of heat-conducting plate fast, make the material temperature reduce, thereby be convenient for the workman take out the material fast, the material can the fast curing, is favorable to improving solidification efficiency.

Drawings

Fig. 1 is a schematic front sectional view of the present invention;

fig. 2 is a schematic front view of the present invention;

fig. 3 is a schematic top sectional view of the heat conducting plate of the present invention.

In the figure: 1. a curing box; 2. a sealing cover; 3. an air outlet pipe; 4. a cooling bin; 5. a heat-conducting column; 6. an electric heating wire; 7. a heat conducting plate; 8. curing the pressing plate; 9. a chute; 10. a connecting plate; 11. an air exhaust pipe; 12. a first air pump; 13. a nut; 14. a screw; 15. a servo motor; 16. an air valve; 17. a fixing plate; 18. air holes; 19. a second air pump; 20. an air pump box; 21. an air duct; 22. a box door; 23. a control panel; 24. a UV strong UV lamp.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides an embodiment: a production curing device of a solar component comprises a curing box 1, a cooling bin 4 and an air pump box 20, wherein a first air pump 12 is installed at one end of the top of the curing box 1, the type of the first air pump 12 can be VCH1028, an air valve 16 is installed at the other end of the top of the curing box 1, an air exhaust pipe 11 extending into the curing box 1 is installed at the input end of the first air pump 12, a servo motor 15 is installed at the middle position of the top of the curing box 1, the type of the servo motor 15 can be SNS-200L, a screw 14 extending into the curing box 1 is installed at the output end of the servo motor 15, a nut 13 is installed at the outer side of the screw 14 in a threaded manner, UV strong ultraviolet lamps 24 are installed at two ends of the inside of the curing box 1, the cooling bin 4 is installed at the bottom of the inside of the curing box 1, a heat conduction plate 7 is installed at the top, the bottom that first air pump 12 one end was kept away from to curing box 1 is installed air pump box 20, and air pump box 20 is inside to be close to the one end of curing box 1 and to install second air pump 19, here second air pump 19 model can be VCH1028, the inside air duct 21 that extends to cooling storehouse 4 is installed to the output of second air pump 19, control panel 23 is installed at the top of curing box 1 one side, control panel 23's output pass through the wire respectively with electric heating wire 6, first air pump 12, servo motor 15, the input electric connection of second air pump 19 and UV strong ultraviolet lamp 24.

In this implementation:

further, all the tops at 1 inside both ends of curing box all are provided with spout 9, and spout 9 all installs connecting plate 10 through the slider, connecting plate 10 all is connected with nut 13, and fixed plate 17 is all evenly installed to the bottom of connecting plate 10, solidification clamp plate 8 is installed to the bottom of fixed plate 17, servo motor 15 drives screw rod 14 clockwise turning, make nut 13 pass through the screw thread and remove downwards, nut 13 drives solidification clamp plate 8 through connecting plate 10 and fixed plate 17 and removes downwards, can extrude the material, servo motor 15 rotational speed is invariable, make solidification clamp plate 8 even to the pressure rate of rise that the material was applyed, the workman of not only being convenient for adjusts the depth of extrusion of material, still be convenient for the workman adjust extruded pressure size, avoid the great material damage that causes of pressure.

Further, heat conduction post 5 is evenly installed to the bottom of heat-conducting plate 7, and heat conduction post 5 all passes cooling storehouse 4 and extends to the inside in cooling storehouse 4, and heat conduction post 5 exports the inside heat of heat-conducting plate 7 to carry out the heat exchange with the inside cold wind in cooling storehouse 4, can reduce the temperature of heat-conducting plate 7 fast, thereby make the stable quick reduction of material, be favorable to improving solidification efficiency.

Further, the air holes 18 are uniformly formed in the top of the air pump box 20, and dust screens are installed inside the air holes 18 to prevent dust from being sucked into the air pump box 20.

Further, outlet duct 3 is installed to the one end that cooling storehouse 4 kept away from air pump case 20, and outlet duct 3 passes curing box 1 and extends to the outside of curing box 1, and the sealed lid 2 is installed to the one end that outlet duct 3 kept away from curing box 1, can be with the inside gaseous exhaust in cooling storehouse 4.

Further, the bottom of curing box 1 near one side of control panel 23 is installed with chamber door 22, and is provided with transparent observation window on the chamber door 22, and the workman of being convenient for observes the inside condition of curing box 1.

The working principle is as follows: when the curing box is used, the device is powered on, the box door 22 is opened, the solar component comprises a back plate, EVA, a TPT film and a cell panel which are arranged in a combined manner and then placed on the heat conducting plate 7, a photoinitiator with a special proportion is added into the EVA, the box door 22 is closed, a worker can start the first air pump 12 through the control panel 23, the first air pump 12 pumps out the gas in the curing box 1 through the air pumping pipe 11 to vacuumize the inside of the curing box 1, then the first air pump 12 is closed through the control panel 23, the electric heating wire 6, the servo motor 15 and the UV strong ultraviolet lamp 24 are started through the control panel 23, the servo motor 15 drives the screw 14 to rotate clockwise, the nut 13 on the outer side of the screw 14 is limited by the connecting plate 10 and cannot rotate along with the screw 14 and can only move downwards through threads, the nut 13 drives the curing press plate 8 to move downwards through the connecting plate 10 and the fixing plate, radial pressure can be applied to the material through the curing press plate 8, the electric heating wire 6 is heated to generate heat, the heat is transferred to the material through the heat conducting plate 7, so that the EVA is melted, when the curing is carried out, the photoinitiator in the EVA with special proportion absorbs high-intensity ultraviolet light emitted by the UV strong ultraviolet lamp 24 to generate active free radicals, thereby initiating polymerization, crosslinking and grafting reaction, so that the EVA is converted into a solid state in a very short time, the curing reaction process is completed, then a worker can close the UV strong ultraviolet lamp 24 through the control panel 23 and start the servo motor 15, so that the servo motor 15 drives the screw 14 to rotate anticlockwise, the nut 13 on the outer side of the screw 14 is limited by the connecting plate 10 and cannot rotate along with the screw 14, only can move upwards through threads, the nut 13 drives the curing press plate 8 to move upwards through the connecting plate 10 and the fixing plate 17 to reset, start second air pump 19 through control panel 23, and open sealed lid 2 on the outlet duct 3, second air pump 19 blows in cooling storehouse 4 with external cold wind through air duct 21, heat conduction post 5 exports the inside heat of heat-conducting plate 7, and carry out the heat exchange with the inside cold wind in cooling storehouse 4, it is gaseous to discharge from cooling storehouse 4 through outlet duct 3, thereby can reduce the temperature of heat-conducting plate 7 fast, make the material temperature reduce, the workman of being convenient for takes out the material, treat after the material temperature reduces, open pneumatic valve 16, make the inside atmospheric pressure of curing box 1 the same with the external world, then open chamber door 22 and can take out the material on the heat-conducting plate 7.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a solar energy component's production solidification equipment, includes curing box (1), cooling storehouse (4) and air pump case (20), its characterized in that: the curing box comprises a curing box (1), wherein a first air pump (12) is installed at one end of the top of the curing box (1), an air valve (16) is installed at the other end of the top of the curing box (1), an air exhaust pipe (11) extending to the inside of the curing box (1) is installed at the input end of the first air pump (12), a servo motor (15) is installed at the middle position of the top of the curing box (1), a screw rod (14) extending to the inside of the curing box (1) is installed at the output end of the servo motor (15), a nut (13) is installed at the outer side of the screw rod (14) in a threaded manner, UV strong ultraviolet lamps (24) are installed at two ends of the inside of the curing box (1), a cooling bin (4) is installed at the bottom of the inside of the curing box (1), a heat-conducting plate (7) is installed at the top of the cooling bin (4), an electric heating wire (6) is installed inside of the heat-, and inside one end that is close to curing box (1) of air pump case (20) installs second air pump (19), air duct (21) that extend to cooling storehouse (4) inside are installed to the output of second air pump (19), control panel (23) are installed at the top of curing box (1) one side, control panel's (23) output pass through the wire respectively with electric heating wire (6), first air pump (12), servo motor (15), second air pump (19) and the strong ultraviolet lamp of UV input electric connection of (24).

2. The production curing device of a solar module according to claim 1, characterized in that: all the tops at both ends inside curing box (1) all are provided with spout (9), and spout (9) all install connecting plate (10) through the slider, connecting plate (10) all are connected with nut (13), and fixed plate (17) are all evenly installed to the bottom of connecting plate (10), solidification clamp plate (8) are installed to the bottom of fixed plate (17).

3. The production curing device of a solar module according to claim 1, characterized in that: heat conduction post (5) are evenly installed to the bottom of heat-conducting plate (7), and heat conduction post (5) all pass cooling storehouse (4) and extend to the inside in cooling storehouse (4).

4. The production curing device of a solar module according to claim 1, characterized in that: air holes (18) are uniformly formed in the top of the air pump box (20), and dust screens are mounted inside the air holes (18).

5. The production curing device of a solar module according to claim 1, characterized in that: the one end that air pump case (20) was kept away from in cooling storehouse (4) is installed outlet duct (3), outlet duct (3) pass curing box (1) and extend to the outside of curing box (1), and outlet duct (3) keep away from the one end of curing box (1) and install sealed lid (2).

6. The production curing device of a solar module according to claim 1, characterized in that: and a box door (22) is installed at the bottom of one side, close to the control panel (23), of the curing box (1), and a transparent observation window is arranged on the box door (22).