CN211376016U - Plastic bottle sorting and overturning unit for filling detection practical training - Google Patents
Plastic bottle sorting and overturning unit for filling detection practical training Download PDFInfo
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- CN211376016U CN211376016U CN201922388054.0U CN201922388054U CN211376016U CN 211376016 U CN211376016 U CN 211376016U CN 201922388054 U CN201922388054 U CN 201922388054U CN 211376016 U CN211376016 U CN 211376016U
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Abstract
The utility model belongs to real device field of instructing, concretely relates to plastic bottle letter sorting and upset unit for real standard of filling detection, its characterized in that includes that second bottom frame, second advance conveying component, second back conveyer, second waste material manipulator subassembly, second waste material letter sorting conveyer belt, second plastic bottle upset subassembly and second LCD. The utility model relates to a rationally, regard as the carrier with the plastic bottle, accomplish the action process of plastic bottle letter sorting and upset, replace original pilot lamp analog system with the real standard scheme that is close industrial production line, industrial level's components and parts are all selected to all components and parts, realize the industrial site and the real seamless butt joint between the training room, real effectual, efficient of instructing.
Description
Technical Field
The utility model belongs to real device field of instructing, concretely relates to plastic bottle letter sorting and upset unit for real standard of filling detection.
Background
Along with the continuous improvement of the industrial level and the industrial automation level in China, the gap of the mechanical-electrical integration and automation control skills talents is larger and larger, the requirements of various industries and enterprises on the talents are urgent, the traditional mechanical-electrical integration and automation control skill talent training has the defects of heavy theory and light practice, and students cannot timely perform practical training after learning theoretical knowledge during training, so that the teaching effect is poor; although the trainees can get some opportunities for practical training sometimes, the practical training at present is directly operated by a mechanical-electrical integration and automation control device or a crude indicator lamp simulation system for a factory, the practical training is not suitable for teaching, the teaching effect is very limited, and the defects of long training time and poor effect of talents with mechanical-electrical integration and automation control skills at present are caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve prior art and do not have the real device of instructing of professional mechatronics and automated control, it is long to cause mechatronics technical skill talent to have the training time, the defect of poor effect, a plastic bottle letter sorting and the upset unit of instructing is detected to the filling is provided, it chooses for use the plastic bottle as the carrier, accomplish the action process of plastic bottle letter sorting and upset, replace original pilot lamp analog system with the real standard scheme that is close industrial production line, industrial level's components and parts are all selected to all components and parts, realize industrial site and the real seamless butt joint between the training room, improve real efficiency of instructing and effect.
The utility model discloses a realize through following technical scheme:
the plastic bottle sorting and overturning unit for filling detection training is characterized by comprising a second bottom frame, a second forward conveying assembly, a second backward conveying assembly, a second waste manipulator assembly, a second waste sorting conveying belt, a second plastic bottle overturning assembly and a second liquid crystal display, wherein the second forward conveying assembly and the second backward conveying assembly are respectively arranged on the front side and the back side of the top of the second bottom frame, the second forward conveying assembly comprises a second variable-frequency speed-reducing motor (preferably but not limited to Japanese research 90YS60GY22), a second double-row circular belt conveyor, a second front radio-frequency reader-writer (preferably but not limited to German Siemens 6gt28214ac10), a second back radio-frequency reader-writer (preferably but not limited to German Siemens 6gt28214ac10), and a second front stop cylinder (preferably but not limited to German Fisher DFSP-16-10-PS-PA), A second front inductance sensor (preferably but not limited to German Wesk IQ10-03BPSKT0S), a second rear stop cylinder (preferably but not limited to German Fisher DFSP-16-10-PS-PA) and a second rear inductance sensor (preferably but not limited to German Wesk IQ10-03BPSKT0S), wherein a second variable frequency speed reduction motor is installed at one end of a second double-row circular belt conveyor, a second front stop cylinder is arranged at the front side of the bottom of the second double-row circular belt conveyor, a second rear stop cylinder is arranged at the rear side of the bottom of the second double-row circular belt conveyor, a second front inductance sensor, a second rear inductance sensor, a second front radio frequency reader-writer and a second rear radio frequency reader-writer are respectively arranged at the two stop cylinders, a second waste sorting conveyor belt and a second waste manipulator assembly are arranged at the second front stop cylinder, the front end of the second waste sorting conveyor belt is close to the second double-row circular belt conveyor, ｃA second waste groove type photoelectric sensor (preferably but not limited to German Wesk WFM80-60x3x1-S) is arranged above the rear end of the second waste sorting conveyer belt, the second waste manipulator assembly comprises ｃA second waste manipulator bracket, ｃA second waste horizontal cylinder (preferably but not limited to German Fisher DSNU-16-100-P-A), ｃA second waste vertical cylinder (preferably but not limited to German Fisher ADNGF-20-40-P-A) and ｃA second waste pneumatic clamping jaw (preferably but not limited to German Male SGB40), the second waste manipulator bracket is fixed on the second bottom frame, the upper end of the second waste horizontal cylinder is provided with the second waste vertical cylinder, the telescopic rod of the second waste horizontal cylinder is provided with the horizontal second waste pneumatic clamping jaw, the second rear stop cylinder is provided with ｃA second plastic bottle overturning assembly, the second plastic bottle overturning assembly comprises ｃA second overturning base, ｃA second overturning lifting cylinder (preferably but not limited to German Fisher ADNGF-20-50-P-A), ｃA second overturning rotating cylinder (preferably but not limited to German Fisher HGDS-PP-12-YSRT-A-B) and ｃA second overturning pneumatic clamping jaw, the second overturning base is installed on ｃA second bottom frame, the second overturning base is provided with ｃA vertical second overturning lifting cylinder, ｃA telescopic rod of the second overturning lifting cylinder is provided with ｃA second overturning rotating cylinder, and ｃA rotating platform of the second overturning rotating cylinder is provided with ｃA horizontal second overturning pneumatic clamping jaw.
The cylinders of the unit are all provided with magnetic proximity sensors for detecting the positions of the cylinders and feeding back the positions to the PLC module.
The second bottom frame of the utility model is a box structure, adopts a carbon steel plate bending structure, the surface is sprayed with plastic, the base adopts a carbon steel plate bending and welding structure, and the bottom is provided with a horse wheel with fixed rubber pad feet, thus realizing short-distance transportation and firm positioning; the electrical control console adopts a carbon steel plate bending structure, the surface is subjected to plastic spraying treatment, the panel adopts an aluminum alloy surface wire drawing panel, the electrical element mounting plate is installed in the main frame, and the carbon steel plate is adopted for bending processing. Each unit and each components and parts mounting panel on upper portion adopt european standard industry aluminium alloy frame mosaic structure, make things convenient for the installation and the adjustment of the optional position of various components and parts.
A PLC module is arranged in the second bottom frame, the model of the PLC module is Siemens 1500(PLC _1512C _1PN), and the PLC module has high-level system performance, high-speed signal processing capacity, short response time and super-strong control capacity; a control panel and a touch screen are arranged at the upper part of the front end of the second bottom frame, buttons of the control panel comprise a start button, a stop button and an automatic operation start and stop button of each module of the station, and an emergency stop button is directly connected with the PLC module; the touch screen is made of Siemens brand, model KTP700, a display system picture can be set on a panel of the touch screen, the display system picture can be set on the panel of the touch screen, and the touch screen can control the action and operation of each station and the whole machine.
The utility model discloses a second biserial circle band conveyer and second back off conveyer are installed on second bottom frame, for the prior art that technical personnel in the field are familiar, adopt biserial circular conveyer belt and aluminium alloy frame construction, and the transmission adopts second variable frequency gear motor, realizes the control of conveyer belt speed through the control of converter, and second biserial circle band conveyer and second back off conveyer are used for carrying the transport tray of carrying the plastic bottle and the empty transport tray that returns respectively.
The second front stop cylinder and the second rear stop cylinder of the utility model are used for stopping and releasing the conveying tray on the conveyer belt; the second front inductance sensor and the second rear inductance sensor finish detection through a metal detection device at the bottom of the conveying tray, and feed back detection signals to the PLC module to realize the detection, so as to provide action trigger signals for subsequent actions; and the second front radio frequency reader-writer and the second rear radio frequency card reader read and write data to the radio frequency chip at the bottom of the conveying tray according to the instructions of the PLC, so that the data reading and writing are completed.
The second waste manipulator component of the utility model is used for sorting and grabbing unqualified plastic bottles on the conveying tray according to the instruction of the PLC module, and placing the unqualified plastic bottles on the second waste sorting conveyer belt to complete the sorting work of waste; and magnetic proximity sensors used for detecting the positions of the air cylinder pistons are mounted on the second waste material horizontal air cylinder and the second waste material vertical air cylinder, and the magnetic proximity sensors are used for detecting the positions of the air cylinder pistons and feeding back detection signals to the PLC module so as to provide action trigger signals for subsequent actions.
The utility model discloses a second waste material letter sorting conveyer belt is prior art, and its main frame adopts aluminium alloy construction, adopts motor drive, adopts the conveyer to bring and carries unqualified plastic bottle to detect through second waste material cell type photoelectric sensor, and feed back the model that detects to the trigger signal that the PLC module stops as the waste material conveyer belt.
The utility model discloses a second plastic bottle upset subassembly is used for snatching qualified plastic bottle and overturns and puts back the second again and gos forward conveying assembly, is equipped with magnetism proximity sensor on its second upset lift cylinder and the second upset revolving cylinder equally, and magnetism proximity sensor's detected signal feeds back to the PLC module, provides action trigger signal for subsequent action.
The utility model discloses a LCD shows the action of whole real standard system of signal display and the action state of every work cell and the feedback of data through the host computer, and the host computer is installed inside second bottom frame, and the host computer can send control signal to the executive component of each workstation according to PLC's instruction, also can receive the action signal of each workstation feedback to can show through LCD, the host computer is preferred but not limited to adopt the association P330 workstation.
The utility model relates to a rationally, regard as the carrier with the plastic bottle, accomplish the action process of plastic bottle letter sorting and upset, replace original pilot lamp analog system with the real standard scheme that is close industrial production line, industrial level's components and parts are all selected to all components and parts, realize the industrial site and the real seamless butt joint between the training room, real effectual, efficient of instructing.
The utility model is suitable for a standard operation of study of electromechanical integration and the automation specialty of ordinary colleges and universities of higher vocational school, colleges of higher vocational school and middle vocational school.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a schematic structural view of a second forward conveying assembly of the present invention;
figure 3 is a schematic structural view of a second waste manipulator assembly of the present invention;
fig. 4 is a schematic structural view of a second plastic bottle turning assembly according to the present invention.
As shown in the figure: 2-1. a second bottom frame; 2-2. a second control panel; 2-3. a second touch screen; 2-4. a second forward conveying assembly; 2-4-1. a second double-row circular belt conveyor; 2-4-2. a second front inductive sensor; 2-4-3, a second front stop cylinder; 2-4-4. a second rear inductive sensor; 2-4-5. a second rear stop cylinder; 2-4-6. a second variable frequency speed reducing motor; 2-4-7. a second rear radio frequency reader-writer; 2-4-8. a second front radio frequency reader-writer; 2-5, sorting and conveying the second waste material by a conveying belt; 2-6. a second waste manipulator assembly; 2-6-1. a second waste manipulator support; 2-6-2. a magnetic proximity sensor; 2-6-3. a second waste horizontal cylinder; 2-6-4. a magnetic proximity sensor; 2-6-5. a second waste material vertical cylinder; 2-6-6. a second waste pneumatic clamping jaw; 2-7, a second waste groove type photoelectric sensor; 2-8. a second liquid crystal display; 2-9. a second plastic bottle inverting assembly; 2-9-1. a second overturning base; 2-9-2. a second turnover lifting cylinder; 2-9-3. a magnetic proximity sensor; 2-9-4. a magnetic proximity sensor; 2-9-5. a second overturning rotary cylinder; 2-9-6. a second turnover pneumatic clamping jaw; 2-10, second backward conveyer.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby. It is to be noted that unless otherwise specified, technical or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which the present invention belongs.
As shown in fig. 1-4: the second forward conveying assembly 2-4 and the second backward conveying assembly 2-10 are respectively arranged at the front end and the rear end of the top surface of the second bottom frame 2-1, the feeding end of the second forward conveying assembly 2-4 is connected with the discharging end of the first conveying assembly of the previous unit, and the discharging end of the second backward conveying assembly 2-10 is connected with the feeding end of the first conveying assembly of the previous unit.
A second variable-frequency speed reduction motor 2-4-6 of a second forward conveying assembly 2-4 is arranged at one end of a second double-row circular belt conveyor 2-4-1, a second front stop cylinder 2-4-3 is arranged at the front side of the bottom of the second double-row circular belt conveyor 2-4-1, a second rear stop cylinder 2-4-6 is arranged at the rear side, a second front inductance sensor 2-4-2, a second rear inductance sensor 2-4-4, a second front radio frequency reader-writer 2-4-8 and a second rear radio frequency reader-writer 2-4-7 are respectively arranged at the two stop cylinders, a second waste sorting conveying belt 2-5 and a second waste manipulator assembly 2-6 are arranged at the second front stop cylinder 2-4-3, and the front end of the second waste sorting conveying belt 2-5 is close to the second double-row circular belt conveyor 2-4 1, a second waste material groove type photoelectric sensor 2-7 is arranged above the rear end of the second waste material sorting conveying belt 2-5.
A second waste manipulator support 2-6-1 of the second waste manipulator assembly 2-6 is fixed on a second bottom frame 2-1, a second waste horizontal cylinder 2-6-3 pointing to a second double-row circular belt conveyor 2-4-1 is mounted on a horizontal cross rod at the upper end of the second waste manipulator assembly, a second waste vertical cylinder 2-6-5 is arranged on a telescopic rod of the second waste horizontal cylinder 2-6-3, and a horizontal second waste pneumatic clamping jaw 2-6-6 is arranged on a telescopic rod of the second waste vertical cylinder 2-6-5.
A second plastic bottle overturning assembly 2-9 is arranged at the position of a second rear stop cylinder 2-4-5, a second overturning base 2-9-1 of the second plastic bottle overturning assembly 2-9 is arranged on a second bottom frame 2-1, a vertical second overturning lifting cylinder 2-9-2 is arranged on the second overturning base 2-9-1, a second overturning rotating cylinder 2-9-5 is arranged on a telescopic rod of the second overturning lifting cylinder 2-9-2, a horizontal second overturning pneumatic clamping jaw 2-9-6 is arranged on a rotating platform of the second overturning rotating cylinder, a magnetic proximity switch sensor 2-9-3 is arranged on the second overturning lifting cylinder 2-9-2, and a magnetic proximity switch sensor 2-9-4 is arranged on the second overturning rotating cylinder 2-9-5.
The utility model discloses during the use: a second variable-frequency speed reduction motor 2-4-6 drives a second double-row circular belt conveyor 2-4-1 to operate, a conveying tray loaded with inverted plastic bottles is conveyed to the work station from the previous station, a second front stop cylinder 2-4-3 positions the conveying tray and carries out detection feedback through a second front inductance sensor 2-4-2, a second front radio frequency reader-writer 2-4-8 reads information of radio frequency chips, sorting is carried out if the conveying tray is an unqualified plastic bottle, a second waste vertical cylinder 2-6-5 realizes the up-and-down movement of a second waste clamping jaw 2-6-6, a magnetic proximity sensor 2-6-4 detects and feeds back the movement of the cylinders, and a second waste horizontal cylinder 2-6-3 completes the up-and-down movement of the second waste clamping jaw 2-6-6, the magnetic proximity sensor 2-6-2 detects and feeds back the action of the air cylinder, the second waste pneumatic clamping jaw 2-6-6 grabs and places unqualified plastic bottles on the second waste sorting conveyer belt 2-5, the second waste sorting conveyer belt 2-5 conveys the unqualified plastic bottles, the detection and information feedback of the unqualified plastic bottles 1-6-8 are completed through the second waste groove type photoelectric sensor 2-7, and the stop operation of the second waste sorting conveyer belt 2-5 is realized through the PLC module;
the qualified plastic bottles are continuously conveyed forwards through a second double-row round belt conveyor 2-4-1, a second rear stop cylinder 2-4-5 positions the conveying tray, the second rear inductance sensor 2-4-4 is used for detecting and feeding back, the second rear radio frequency reader-writer 2-4-7 is used for reading information of a radio frequency chip, the second overturning lifting cylinder 2-9-2 is used for realizing the lifting movement of the second overturning pneumatic clamping jaw 2-9-6, the magnetic proximity sensor 2-9-3 is used for detecting and feeding back the action of the cylinder, the second overturning rotating cylinder 2-9-5 is used for realizing the grabbing and overturning of the plastic bottle, the plastic bottle is placed back to the second double-row circular belt conveyor 2-4-1 after being straightened, and the magnetic proximity sensor 2-9-4 is used for detecting and feeding back the action of the cylinder; the liquid crystal displays 2-10 realize the display and control of the working state of the system components through an upper computer; the second backward conveyor 2-10 is also provided with a variable frequency speed reducing motor for providing power.
Claims (1)
1. A plastic bottle sorting and overturning unit for filling detection training is characterized by comprising a second bottom frame, a second forward conveying assembly, a second backward conveying machine, a second waste manipulator assembly, a second waste sorting conveying belt, a second plastic bottle overturning assembly and a second liquid crystal display, wherein the second forward conveying assembly and the second backward conveying machine are respectively arranged on the front side and the back side of the top of the second bottom frame, the second forward conveying assembly comprises a second variable frequency speed reducing motor, a second double-row circular belt conveyor, a second front radio frequency reader-writer, a second back radio frequency reader-writer, a second front stop cylinder, a second front inductance sensor, a second back stop cylinder and a second back inductance sensor, the second variable frequency speed reducing motor is arranged at one end of the second double-row circular belt conveyor, and a second front stop cylinder is arranged on the front side of the bottom of the second double-row circular belt conveyor, a second rear stop cylinder is arranged at the rear side, a second front inductance sensor, a second rear inductance sensor, a second front radio frequency reader-writer and a second rear radio frequency reader-writer are respectively arranged at the two stop cylinders, a second waste sorting conveyer belt and a second waste manipulator assembly are arranged at the second front stop cylinder, the front end of the second waste sorting conveyer belt is close to the second double-row circular belt conveyor, a second waste groove photoelectric sensor is arranged above the rear end of the second waste sorting conveyer belt, the second waste manipulator assembly comprises a second waste manipulator bracket, a second waste horizontal cylinder, a second waste vertical cylinder and a second waste pneumatic clamping jaw, the second waste manipulator bracket is fixed on the second bottom frame, a second waste horizontal cylinder is arranged at the upper end of the second waste manipulator bracket, a second waste vertical cylinder is arranged on the telescopic rod of the second waste horizontal cylinder, a horizontal second waste pneumatic waste clamping jaw is arranged on the telescopic rod of the second waste vertical cylinder, stop cylinder department is equipped with second plastic bottle upset subassembly behind the second, second plastic bottle upset subassembly includes second upset base, second upset lift cylinder, second upset revolving cylinder, the pneumatic clamping jaw of second upset, second upset pedestal mounting is on second bottom frame, be equipped with vertical second upset lift cylinder on the second upset base, be equipped with second upset revolving cylinder on the telescopic link of second upset lift cylinder, be equipped with the pneumatic clamping jaw of horizontally second upset on the revolving stage of second upset revolving cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922388054.0U CN211376016U (en) | 2019-12-25 | 2019-12-25 | Plastic bottle sorting and overturning unit for filling detection practical training |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922388054.0U CN211376016U (en) | 2019-12-25 | 2019-12-25 | Plastic bottle sorting and overturning unit for filling detection practical training |
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| Publication Number | Publication Date |
|---|---|
| CN211376016U true CN211376016U (en) | 2020-08-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201922388054.0U Active CN211376016U (en) | 2019-12-25 | 2019-12-25 | Plastic bottle sorting and overturning unit for filling detection practical training |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115106302A (en) * | 2022-06-29 | 2022-09-27 | 深圳市海铭德科技有限公司 | A equipment for letter sorting gauze |
-
2019
- 2019-12-25 CN CN201922388054.0U patent/CN211376016U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115106302A (en) * | 2022-06-29 | 2022-09-27 | 深圳市海铭德科技有限公司 | A equipment for letter sorting gauze |
| CN115106302B (en) * | 2022-06-29 | 2024-04-19 | 深圳市海铭德科技有限公司 | Device for sorting gauze |
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