CN211366928U - Empty load detection subassembly of full-automatic liquid filling machine - Google Patents
Empty load detection subassembly of full-automatic liquid filling machine Download PDFInfo
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- CN211366928U CN211366928U CN201922307886.5U CN201922307886U CN211366928U CN 211366928 U CN211366928 U CN 211366928U CN 201922307886 U CN201922307886 U CN 201922307886U CN 211366928 U CN211366928 U CN 211366928U
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Abstract
The utility model discloses a no-load detection component of a full-automatic liquid filling machine, which relates to the field of filling equipment and comprises a frame, a conveying chain plate, a feeding clamping groove, a feeding table, an upper cover table and a hot-melting sealing table, wherein the feeding table is provided with an empty bottle detection device, the upper cover table is internally provided with a bottle cap outlet groove plate and a clamping groove plate, the upper cover table is provided with a first bottle cap detection device, the hot-melting sealing table is provided with a second bottle cap detection device, the full-automatic liquid filling machine is additionally provided with a central controller, the first bottle cap detection device comprises a mounting groove, a first infrared transmitter and a first infrared receiver, the clamping groove plate is connected with a driving cylinder, the empty bottle detection device detects neglected loading, the first bottle cap detection device can detect the bottle cap, the driving cylinder is started, the clamping groove plate is aligned with the mounting groove, when neglected loading is carried out, the infrared ray is blocked by the empty, set up second bottle lid detection device, whether the detection bottle lid pine takes off and drops, monitors at whole filling process then.
Description
Technical Field
The utility model belongs to the technical field of the filling equipment and specifically relates to a full-automatic liquid filling machine no-load detection subassembly is related to.
Background
When the filling and plugging machine performs plugging work, a bottle feeding detection photoelectric optical fiber arranged in front of a plugging disc records bottles entering a plugging station and generates a corresponding bottle feeding sequence, and the bottle feeding sequence moves along with the operation of a host machine and represents the bottle feeding condition; in addition, the rubber stopper of the high-speed oscillation hopper enters the rotating plugging disc from the stopper conveying track, the entering rubber stopper is brought forward by the U-shaped groove on the plugging disc, and the program selectively opens or closes the vacuum valve on the plugging disc according to the recorded bottle feeding sequence to control whether the bottle stopper is sucked or not, so that the stoppers entering the plugging disc correspond to the bottles entering the plugging station one by one, and the sucked bottle stoppers and the bottles entering the plugging station are subjected to plugging operation. However, in actual work, due to reasons such as a part of equipment failure (for example, the vacuum degree of the vacuum valve is not high, the nozzle of the vacuum valve is blocked by dust, and the connection between the plug conveying track and the plug adding disk is not smooth), the phenomenon that the bottle stoppers on the vacuum valve and the bottles on the plug adding station cannot correspond one to one, and a plurality of bottle stoppers or a few bottle stoppers occur frequently.
The Chinese patent publication No. CN207483334U discloses a gel filling machine, which comprises a frame, an annular chain transmission device arranged on the frame, a cover conveying belt and a pipe conveying belt which are connected with the chain transmission device; wherein the upper cover device is arranged at the joint of the cover conveying belt and the chain transmission device; an upper pipe turnover device is arranged at the joint of the pipe conveying belt and the chain transmission device, a filling device is arranged at the upper end of the chain transmission device, a discharge hopper is connected to the discharge position of the chain transmission device, and a pressing rod device, a filling head device and a pressing cover device are further arranged on the chain transmission device. The utility model has the advantages that: the servo drive chain transmission is adopted, multi-station control can be realized, the energy-saving effect is better and obvious, one machine finishes multi-process operation, the upper pipe is turned over, and the machine can directly enter a die without turning over; the filling adopts servo lifting, and the metering size is convenient and adjustable; the material is switched to flow direction through the three-way rotary valve to realize filling.
However, the above-described technique has the following drawbacks: the filling shell is easy to idle in the upper tube overturning device, the bottle cap is easy to drop in the filling head device, the capping device has the possibility of not compacting the bottle cap, a systematic monitoring system is lacked, and idle load and the phenomenon that the bottle cap is not compacted and drops are avoided.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a full-automatic liquid filling machine no-load detection subassembly can effectual monitoring be empty, avoids neglected loading.
The above object of the present invention can be achieved by the following technical solutions: an empty detection assembly of a full-automatic liquid filling machine comprises a rack, wherein a conveying chain plate is arranged on the rack, a feeding clamping groove is formed in one side of the conveying chain plate, a feeding table, an upper cover table and a hot-melting sealing table are arranged on the rack, an empty bottle detection device is arranged on the feeding table, a bottle cap outlet groove plate and a clamping groove plate are arranged in the upper cover table, a first bottle cap detection device is arranged on the upper cover table, a second bottle cap detection device is arranged on the hot-melting sealing table, a central controller for controlling the switch of the whole device is additionally arranged, the empty bottle detection device, the first bottle cap detection device and the second bottle cap detection device are connected with the central controller, the first bottle cap detection device is embedded with a mounting groove formed in the upper end face of the clamping groove plate, the mounting groove is provided with a first infrared emitter, and a driving cylinder is horizontally connected to one side of the clamping groove plate, the upper cover platform is arranged at the upper end of the mounting groove and is provided with a first infrared receiver, and the first infrared receiver is communicated with the central controller.
By implementing the technical scheme, whether the empty bottle is installed in place or not can be detected by arranging the empty bottle detection device when the filling bottle is fed, neglected loading is avoided, the first bottle cap detection device is arranged, the bottle cap in the clamping groove plate can be detected, namely, the clamping groove plate obtains the bottle cap from the bottle cap outlet groove plate, then the air cylinder is driven to start, the clamping groove plate is aligned with the mounting groove, at the moment, when the neglected loading bottle cap in the clamping groove plate is not taken out, the infrared ray emitted by the first infrared emitter is blocked, the first infrared receiver arranged at the upper end of the mounting groove can not receive the signal of the first infrared emitter and feed the signal back to the central controller, then the central controller gives an alarm, the second bottle cap detection device is arranged, whether the bottle cap is loosened and dropped or not can be detected, whether neglected loading is detected or not, whether the bottle cap is not carried, and whether the bottle cap, the empty load is effectively monitored, and neglected loading is avoided.
The utility model discloses further set up to: the upper cover platform is provided with a cleaning nozzle at the top end of the mounting groove, the cleaning nozzle is connected with a compressed air source, and an electromagnetic valve for controlling the opening and closing of the cleaning nozzle is arranged in addition and communicated with the central controller.
Implement above-mentioned technical scheme, set up the clearance nozzle, can clear up in the mounting groove, avoid dust and debris to obstruct first infra-red transmitter normal operating, the steerable solenoid valve of central controller is regularly opened periodically, regularly clears up the mounting groove.
The utility model discloses further set up to: empty bottle detection device include the feed table below is just right the second infrared transmitter that material loading draw-in groove department set up, in the frame in the feed table top is equipped with second infrared receiver, second infrared receiver with central controller intercommunication.
Implement above-mentioned technical scheme, set up second infrared transmitter, when the feed supply bench is not loaded the filling bottle, second infrared receiver will receive second infrared transmitter's signal and feed back to central controller, can detect whether empty load, simple and practical in the feed supply bench.
The utility model discloses further set up to: the periphery of the second infrared receiver is provided with a glass cover, and the top end of the glass cover is opposite to the second infrared receiver and is provided with a through hole.
Implement above-mentioned technical scheme, the second infrared receiver periphery is equipped with the glass cover, avoids the dust to get into the second infrared receiver, sets up the through-hole and does not influence second infrared receiver received signal.
The utility model discloses further set up to: second bottle lid detection device is including locating the hot melt seals the post of bench, sliding connection has third infrared receiver group on the post, in the frame the post opposite face is equipped with the mounting panel, sliding connection has the third infrared transmitter group that the level set up on the mounting panel, third infrared receiver group with central controller intercommunication.
Implement above-mentioned technical scheme, all set up third infrared receiver group and third infrared transmitter group and be but height-adjusting's sliding connection, can be according to the altitude mixture control of empty bottle, the empty bottle height that does not adorn the bottle lid will be less than the bottle lid of having installed, and the signal that third infrared receiver group will receive third infrared transmitter group this moment feeds back to central controller afterwards, and whether detectable bottle lid is installed, simple and practical, adaptability is wide.
The utility model discloses further set up to: the erection column with there is the adjustment scale along the edge array on the mounting panel, third infrared receiver group with all be equipped with on the third infrared emitter group by the screw rod.
Implement above-mentioned technical scheme, set up the adjustment scale and conveniently adjust the relative height of third infrared receiver group and third infrared emitter group by the screw rod.
The utility model discloses further set up to: and a dust baffle plate is arranged at the upper end of the third infrared emitter group.
According to the technical scheme, the dust blocking plate is arranged to prevent dust and sundries from blocking the third infrared emitter group to influence signal transmission.
The utility model discloses further set up to: and an alarm lamp is arranged on the rack and communicated with the central controller.
Implement above-mentioned technical scheme, set up the alarm lamp, can take place central controller control alarm lamp when unusual for equipment and send out the warning.
To sum up, the utility model discloses a beneficial technological effect does:
1. the utility model discloses a full-automatic liquid filling machine no-load detection subassembly, it can detect whether empty bottle installs target in place when the filling bottle feed through setting up empty bottle detection device, avoid neglected loading, set up first bottle lid detection device, can detect the bottle lid in the clamping frid, the clamping frid gains the bottle lid from bottle lid export frid promptly, drive actuating cylinder start afterwards, align clamping frid and mounting groove, when neglected loading bottle lid was not taken out in the clamping frid this moment, the infrared ray of first infrared transmitter transmission will be obstructed, it will not accept the signal of first infrared transmitter and feed back to central controller to be located the mounting groove upper end to be equipped with first infrared receiver, then central controller reports to the police, set up second bottle lid detection device, whether detectable bottle lid pine takes off and drops, then monitor at whole filling process, detect whether have neglected loading and adorn the signal that the infrared receiver will not accept to feed back to central controller, then central controller reports, Whether the bottle cap is not carried or not and whether the bottle cap is loosened or not is effectively monitored, and no-load is avoided;
2. the second infrared transmitter is arranged, when the filling bottles are not filled in the feeding table, the second infrared receiver receives signals of the second infrared transmitter and feeds the signals back to the central controller, and whether the feeding table is empty or not can be detected, so that the method is simple and practical;
3. all set up third infrared receiver group and third infrared transmitter group and be but height-adjusting's sliding connection, can be according to the altitude mixture control of empty bottle, the empty bottle height of adorning the bottle lid when not will be less than the installation bottle lid, and the signal of third infrared transmitter group will be received to third infrared receiver group this moment, feeds back to central controller afterwards, and whether detectable bottle lid is installed, simple and practical, and adaptability is wide.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic sectional view taken along line a-a in fig. 1.
Fig. 3 is an enlarged schematic view of a portion B in fig. 1.
In the figure: 1. a frame; 2. conveying chain plates; 3. a feeding clamping groove; 4. a feeding table; 5. a hot melting sealing table; 6. an empty bottle detection device; 7. a bottle cap outlet slot plate; 8. clamping the groove plate; 9. a first cap detection device; 10. a second bottle cap detection device; 11. an alarm lamp; 12. mounting grooves; 13. a first infrared emitter; 14. a driving cylinder; 15. a first infrared receiver; 16. cleaning the nozzle; 17. an electromagnetic valve; 18. a second infrared emitter; 19. a glass cover; 20. a second infrared receiver; 21. a through hole; 22. mounting a column; 23. mounting a plate; 24. a third infrared emitter group; 25. adjusting the scales; 26. stopping the screw rod; 27. a dust guard; 28. an upper cover table; 29. and a third infrared receiver group.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1 and 2, for the utility model discloses a full-automatic liquid filling machine no-load detection subassembly, can effectual monitoring be empty, avoid neglected loading, which comprises a frame 1, be provided with transport link joint 2 in the frame 1, it is provided with material loading draw-in groove 3 to carry 2 one sides of link joint, be provided with feed platform 4 and upper cover platform 28 and hot melt closing bench 5 in the frame 1, be provided with empty bottle detection device 6 on the feed platform 4, be provided with bottle lid export frid 7 and centre gripping frid 8 in the upper cover platform 28, be provided with first bottle lid detection device 9 on the upper cover platform 28, be provided with second bottle lid detection device 10 on the hot melt closing bench 5, be provided with the central controller of controlling whole device switch in addition, be provided with alarm lamp 11 on the frame 1, alarm lamp 11 and central controller intercommunication. Empty bottle detection device 6 and first bottle lid detection device 9 and second bottle lid detection device 10 all are connected with central controller, refer to fig. 3, first bottle lid detection device 9 is including the mounting groove 12 of locating the 8 up end of centre gripping frid, the embedded first infrared transmitter 13 that is provided with of mounting groove 12, 8 one side horizontally connect of centre gripping frid has drive actuating cylinder 14, upper cover platform 28 is provided with first infrared receiver 15 in the mounting groove 12 upper end, first infrared receiver 15 and central controller intercommunication.
Therefore it can detect whether empty bottle installs target in place when the filling bottle feed through setting up empty bottle detection device 6, avoid neglected loading, set up first bottle lid detection device 9, can detect the bottle lid in the centre gripping frid 8, centre gripping frid 8 gets the bottle lid from bottle lid export frid 7 promptly, it starts to drive actuating cylinder 14 afterwards, align centre gripping frid 8 and mounting groove 12, the bottle lid inlays when neglected loading in centre gripping frid 8 this moment and establishes when mounting groove 12, when the installation bottle lid, the infrared ray of first infrared emitter 13 transmission will pass the hole on the centre gripping frid 8, it is provided with first infrared receiver 15 and will accept the signal of first infrared emitter 13 and feed back to central controller to be located mounting groove 12 upper end, then central controller reports to the police, central controller control alarm lamp 11 sends the warning. Set up second bottle lid detection device 10, whether the detectable bottle lid pine takes off and drops, monitors at whole filling process then, detects whether have neglected loading, whether take the bottle lid, whether the bottle lid pine takes off, effectual monitoring is empty, avoids neglected loading.
Referring to fig. 2, the upper cover platform 28 is provided with a cleaning nozzle 16 at the top end of the mounting groove 12, and the cleaning nozzle 16 is connected with a compressed air source. An electromagnetic valve 17 for controlling the cleaning nozzle 16 to open and close is further arranged, and the electromagnetic valve 17 is communicated with the central controller. Set up clearance nozzle 16, can clear up in mounting groove 12, avoid dust and debris to hinder first infra-red transmitter 13 normal operating, the steerable solenoid valve of central controller 17 is regularly opened periodically, regularly clears up mounting groove 12.
Referring to fig. 1 and 2, the empty bottle detecting device 6 includes a second infrared emitter 18 disposed below the feeding table 4 and facing the feeding card slot 3, a second infrared receiver 20 is disposed above the feeding table 4 on the frame 1, and the second infrared receiver 20 is communicated with the central controller. The periphery of the second infrared receiver 20 is provided with a glass cover 19, and a through hole 21 is arranged at the position, right opposite to the second infrared receiver 20, of the top end of the glass cover 19. Set up second infrared transmitter 18, when not filling the filling bottle in feed table 4, second infrared receiver 20 will receive second infrared transmitter 18's signal and feed back to central controller, can detect whether empty load in the feed table 4, simple and practical, second infrared receiver 20 periphery is provided with glass cover 19, avoids the dust to get into second infrared receiver 20, sets up through-hole 21 and does not influence second infrared receiver 20 received signal.
Referring to fig. 1 and 2, the second bottle cap detection device 10 includes a mounting post 22 disposed on the hot-melt sealing platform 5, a third infrared receiver group 29 is slidably connected to the mounting post 22, a mounting plate 23 is disposed on the rack 1 on the opposite side of the mounting post 22, a horizontally disposed third infrared transmitter group 24 is slidably connected to the mounting plate 23, and the third infrared receiver group 29 is communicated with the central controller. All set up third infrared receiver group 29 and third infrared transmitter group 24 and be height-adjustable's sliding connection, can be according to the altitude mixture control of empty bottle, the empty bottle height of adorning the bottle lid when not will be less than the bottle lid of having installed, and third infrared receiver group 29 will receive third infrared transmitter group 24's signal this moment, feeds back to central controller afterwards, and whether detectable bottle lid is installed, simple and practical, adaptability is wide.
Referring to fig. 1 and 2, in order to reduce external interference and improve the accuracy of the device, adjustment scales 25 are arranged on the mounting posts 22 and the mounting plate 23 along the edge array, and stop screws 26 are arranged on the third infrared receiver group 29 and the third infrared emitter group 24. The upper end of the third infrared emitter group 24 is provided with a dust guard plate 27.
Therefore, the relative heights of the third infrared receiver group 29 and the third infrared transmitter group 24 can be conveniently adjusted by adjusting the scales 25 and the stop screw 26, and meanwhile, the dust baffle plate 27 is arranged to prevent dust and impurities from blocking the third infrared transmitter group 24 to influence signal transmission.
Working process (principle): the utility model discloses a no-load detection component of a full-automatic liquid filling machine, which can detect whether an empty bottle is installed in place or not when the filling bottle is fed by arranging an empty bottle detection device 6 to avoid neglected loading, and is provided with a first bottle cap detection device 9 to detect the bottle cap in a clamping groove plate 8, namely, the clamping groove plate 8 obtains the bottle cap from a bottle cap outlet groove plate 7, then a cylinder 14 is driven to start to align the clamping groove plate 8 with a mounting groove 12, at the moment, when the clamping groove plate 8 is neglected loading, infrared rays emitted by a first infrared emitter 13 pass through a hole on the clamping groove plate 8, a first infrared receiver 15 arranged at the upper end of the mounting groove 12 feeds back signals received by the first infrared emitter 13 to a central controller, then the central controller gives an alarm, a second bottle cap detection device 10 is arranged to detect whether the bottle cap is loosened and dropped or not, and then the whole filling process is monitored, whether neglected loading exists or not, whether the bottle cap is not carried or not and whether the bottle cap is loosened or not are detected, the empty load is effectively monitored, and the neglected loading is avoided.
The embodiment of this specific implementation mode is the preferred embodiment of the present invention, not limit according to this the utility model discloses a protection scope, so: all equivalent changes made according to the structure, shape and principle of the utility model are covered within the protection scope of the utility model.
Claims (8)
1. The utility model provides a full-automatic liquid filling machine no-load detection subassembly, includes frame (1), be equipped with on frame (1) and carry link joint (2), carry link joint (2) one side to be equipped with material loading draw-in groove (3), be equipped with feed platform (4) and upper cover platform (28) and hot melt sealing platform (5) on frame (1), its characterized in that: the feeding table (4) is provided with an empty bottle detection device (6), the upper cover table (28) is internally provided with a bottle cap outlet groove plate (7) and a clamping groove plate (8), the upper cover table (28) is provided with a first bottle cap detection device (9), the hot melting sealing table (5) is provided with a second bottle cap detection device (10), the hot melting sealing table is additionally provided with a central controller for controlling the switch of the whole device, the empty bottle detection device (6), the first bottle cap detection device (9) and the second bottle cap detection device (10) are both connected with the central controller, the first bottle cap detection device (9) comprises a mounting groove (12) arranged on the upper end surface of the clamping groove plate (8), the mounting groove (12) is provided with a first infrared transmitter (13), one side of the clamping groove plate (8) is horizontally connected with a driving cylinder (14), the upper cover table (28) is provided with a first infrared receiver (15) at the upper end of the mounting groove, the first infrared receiver (15) is in communication with the central controller.
2. The empty load detection assembly of the full automatic liquid filling machine according to claim 1, wherein: the upper cover platform (28) is provided with a cleaning nozzle (16) at the top end of the mounting groove (12), the cleaning nozzle (16) is connected with a compressed air source, an electromagnetic valve (17) for controlling the cleaning nozzle (16) to be communicated is additionally arranged, and the electromagnetic valve (17) is communicated with the central controller.
3. The empty load detection assembly of the full automatic liquid filling machine according to claim 1, wherein: empty bottle detection device (6) include feed table (4) below is just right second infrared transmitter (18) that feed draw-in groove (3) department set up, frame (1) go up in feed table (4) top is equipped with second infrared receiver (20), second infrared receiver (20) with central controller intercommunication.
4. The empty load detection assembly of the full automatic liquid filling machine according to claim 3, wherein: the periphery of the second infrared receiver (20) is provided with a glass cover (19), and the top end of the glass cover (19) is opposite to the second infrared receiver (20) and is provided with a through hole (21).
5. The empty load detection assembly of the full automatic liquid filling machine according to claim 4, wherein: second bottle lid detection device (10) is including locating erection column (22) on hot melt sealing platform (5), sliding connection has third infrared receiver group (29) on erection column (22), on frame (1) in erection column (22) opposite face is equipped with mounting panel (23), sliding connection has third infrared transmitter group (24) that the level set up on mounting panel (23), third infrared receiver group (29) with central controller intercommunication.
6. The empty load detection assembly of the full automatic liquid filling machine according to claim 5, wherein: the erection column (22) with there are adjustment scale (25) along the edge array on mounting panel (23), third infrared receiver group (29) with all be equipped with on third infrared emitter group (24) by screw rod (26).
7. The empty load detection assembly of the full automatic liquid filling machine according to claim 6, wherein: and a dust baffle plate (27) is arranged at the upper end of the third infrared emitter group (24).
8. The empty load detection assembly of the full automatic liquid filling machine according to claim 1, wherein: the alarm lamp (11) is arranged on the rack (1), and the alarm lamp (11) is communicated with the central controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922307886.5U CN211366928U (en) | 2019-12-19 | 2019-12-19 | Empty load detection subassembly of full-automatic liquid filling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922307886.5U CN211366928U (en) | 2019-12-19 | 2019-12-19 | Empty load detection subassembly of full-automatic liquid filling machine |
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| CN211366928U true CN211366928U (en) | 2020-08-28 |
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| CN201922307886.5U Active CN211366928U (en) | 2019-12-19 | 2019-12-19 | Empty load detection subassembly of full-automatic liquid filling machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102021127564B3 (en) | 2021-10-22 | 2022-12-15 | Syntegon Technology Gmbh | Device and method for closing containers with closures |
| CN116216610A (en) * | 2023-04-18 | 2023-06-06 | 广东圣雪颜生物科技有限公司 | High-efficient glass bottle sealing equipment based on infrared location |
| CN117509512A (en) * | 2024-01-05 | 2024-02-06 | 江苏普罗诺生物科技有限公司 | Filling equipment is used in production of blue copper peptide essence |
-
2019
- 2019-12-19 CN CN201922307886.5U patent/CN211366928U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102021127564B3 (en) | 2021-10-22 | 2022-12-15 | Syntegon Technology Gmbh | Device and method for closing containers with closures |
| EP4169870A1 (en) | 2021-10-22 | 2023-04-26 | Syntegon Technology GmbH | Device and method for closing containers with closures |
| US11814276B2 (en) | 2021-10-22 | 2023-11-14 | Syntegon Technology Gmbh | Apparatus and method for closing containers with closures |
| CN116216610A (en) * | 2023-04-18 | 2023-06-06 | 广东圣雪颜生物科技有限公司 | High-efficient glass bottle sealing equipment based on infrared location |
| CN117509512A (en) * | 2024-01-05 | 2024-02-06 | 江苏普罗诺生物科技有限公司 | Filling equipment is used in production of blue copper peptide essence |
| CN117509512B (en) * | 2024-01-05 | 2024-03-26 | 江苏普罗诺生物科技有限公司 | Filling equipment is used in production of blue copper peptide essence |
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