CN211340086U - A rubber blanket pre-shrinking machine - Google Patents
A rubber blanket pre-shrinking machine Download PDFInfo
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- CN211340086U CN211340086U CN201921858581.7U CN201921858581U CN211340086U CN 211340086 U CN211340086 U CN 211340086U CN 201921858581 U CN201921858581 U CN 201921858581U CN 211340086 U CN211340086 U CN 211340086U
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Abstract
Description
技术领域technical field
本实用新型涉及纺织后整理设备领域,尤其涉及一种橡毯预缩机。The utility model relates to the field of textile finishing equipment, in particular to a rubber blanket pre-shrinking machine.
背景技术Background technique
面料在染整时由于亲水性纤维湿润后会使面料的屈曲波高增大,面料长度会缩短,因此染整后需要进行预缩处理,以防纤维在湿润后发生溶胀时引起面料长度缩短,预缩处理工序一般由预缩机完成。When the fabric is dyed and finished, the buckling wave height of the fabric will increase after the hydrophilic fiber is wet, and the length of the fabric will be shortened. The pre-shrinking process is generally completed by a pre-shrinking machine.
橡毯预缩机是预缩机的一种,见图5,一般的橡毯预缩机包括机架1’,导向辊组2’,承压烘筒3’,两根分别设置在承压烘筒两侧的加压辊4’,设置在承压烘筒下方的从动导辊5’,绕设在两根加压辊4’和从动导辊5’上的橡毯6’,用于向橡毯喷水的喷管7’,以及设置在从动导辊5’下方的淌水槽8’;两根加压辊4’与从动导辊5’成倒三角排布,橡毯6’绕过承压烘筒3’的下部形成一包角。The rubber blanket pre-shrinking machine is a kind of pre-shrinking machine, see Figure 5. The general rubber blanket pre-shrinking machine includes a frame 1', a guide roller group 2', and a pressure-bearing drying cylinder 3'. The pressure rollers 4' on both sides of the drying cylinder, the driven guide rollers 5' under the pressure-bearing drying cylinder, the rubber blankets 6' wound around the two pressure rollers 4' and the driven guide rollers 5', The nozzle 7' for spraying water to the rubber blanket, and the water dripping groove 8' arranged under the driven guide roller 5'; the two pressure rollers 4' and the driven guide roller 5' are arranged in an inverted triangle, and the rubber The blanket 6' goes around the lower part of the pressure-bearing drying cylinder 3' to form a wrap angle.
工作时,面料90在导向辊组2’的导向下进入承压烘筒3’与橡毯6’之间,在承压烘筒3’的加热和加压辊4’的压力下,借助橡毯6’弯曲收缩而使面料受到经向压缩,完成预缩工作;而通过喷管7’向橡毯6’喷水可降低橡毯6’的温度,避免其温度过高,降低老化速度,水最后会沿橡毯6’表面下滑落入淌水槽8’中。During operation, the
这种橡毯预缩机由于通过喷水来降低橡毯6’的温度,水分无法全部流入淌水槽8’中,因此会导致水分跟随橡毯6’移动至承压烘筒3’处沾湿面料,影响预缩效果。This kind of rubber blanket pre-shrinking machine reduces the temperature of the rubber blanket 6' by spraying water, so that the water cannot all flow into the dripping groove 8', so the water will follow the rubber blanket 6' to move to the pressure-bearing drying cylinder 3' to get wet fabric, which affects the pre-shrinking effect.
实用新型内容Utility model content
鉴于上述现有技术的不足之处,本实用新型的目的在于提供一种橡毯预缩机,能够有效避免冷却水跟随橡毯移动至承压烘筒处。In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide a rubber blanket pre-shrinking machine, which can effectively prevent the cooling water from following the rubber blanket from moving to the pressure-bearing drying cylinder.
为了达到上述目的,本实用新型采取了以下技术方案:In order to achieve the above object, the utility model has adopted the following technical solutions:
一种橡毯预缩机,包括机架,导向辊组,承压烘筒,两根分别设置在承压烘筒两侧的加压辊,设置在承压烘筒下方的从动导辊,绕设在两根加压辊和从动导辊上的橡毯,用于向橡毯喷水的喷管,以及设置在从动导辊下方的淌水槽;两根加压辊与从动导辊成倒三角排布,橡毯绕过承压烘筒的下部形成一包角;还包括一个设置在从动导辊和喷管下游处、用于刮去橡毯表面水分的刮水机构;该刮水机构包括芯轴,可转动地套设在芯轴上的套筒,固连在套筒上的刮水板,以及连接在芯轴与套筒之间的扭簧;所述刮水板的自由端与橡毯表面相抵。A rubber blanket pre-shrinking machine comprises a frame, a guide roller group, a pressure-bearing drying cylinder, two pressure rollers respectively arranged on both sides of the pressure-bearing drying cylinder, and a driven guide roller arranged under the pressure-bearing drying cylinder, A rubber blanket wound around two pressure rollers and a driven guide roller, a nozzle for spraying water on the rubber blanket, and a water trough set under the driven guide roller; the two pressure rollers and the driven guide roller The rollers are arranged in an inverted triangle, and the rubber blanket goes around the lower part of the pressure-bearing drying cylinder to form a wrap angle; it also includes a wiper mechanism arranged at the downstream of the driven guide roller and the nozzle for scraping off the moisture on the surface of the rubber blanket; The wiper mechanism includes a mandrel, a sleeve rotatably sleeved on the mandrel, a wiper plate fixed on the sleeve, and a torsion spring connected between the mandrel and the sleeve; the wiper The free end of the plate rests against the surface of the rubber blanket.
所述的橡毯预缩机中,所述芯轴可转动地设置在机架上,机架上固设有一个滑套,滑套上设置有一个锁定螺丝,所述芯轴的其中一端穿过该滑套。In the rubber blanket pre-shrinking machine, the mandrel is rotatably arranged on the frame, a sliding sleeve is fixed on the frame, and a locking screw is set on the sliding sleeve, and one end of the mandrel passes through the frame. over the slide.
所述的橡毯预缩机中,所述芯轴穿过所述滑套的一端设置有摇把。In the rubber blanket pre-shrinking machine, a shaking handle is provided at one end of the mandrel passing through the sliding sleeve.
所述的橡毯预缩机中,所述从动导辊的上下位置可调。In the rubber blanket pre-shrinking machine, the upper and lower positions of the driven guide rollers are adjustable.
所述的橡毯预缩机中,所述从动导辊的两端分别转动设置在一个轴承座上,每个轴承座由一个气缸驱动其升降。In the rubber blanket pre-shrinking machine, both ends of the driven guide roller are respectively rotatably arranged on a bearing seat, and each bearing seat is driven up and down by a cylinder.
所述的橡毯预缩机,还包括一个用于调节两个加压辊与承压烘筒之间压力大小的调压机构。The rubber blanket pre-shrinking machine further includes a pressure regulating mechanism for adjusting the pressure between the two pressure rollers and the pressure bearing drying cylinder.
所述的橡毯预缩机中,所述调压机构包括两组摆板,每组摆板包括两块摆板,摆板的下端与机架铰接,两根加压辊分别连接在两组摆板之间;所述调压机构还包括用于驱动两组摆板同步反向摆动的驱动组件。In the rubber blanket pre-shrinking machine, the pressure regulating mechanism includes two groups of swing plates, each group of swing plates includes two swing plates, the lower ends of the swing plates are hinged with the frame, and the two pressure rollers are respectively connected to the two groups of swing plates. between the pendulum plates; the pressure regulating mechanism further includes a drive assembly for driving the two groups of pendulum plates to synchronously and reversely swing.
所述的橡毯预缩机中,所述驱动组件包括两根双向丝杆,一根驱动轴,用于驱动该驱动轴转动的电机,以及两个分别连接在驱动轴与两根双向丝杆之间的蜗轮蜗杆减速器;每根双向丝杆的两侧各设置有一个丝杆螺母,所述摆板上端沿长度方向设置有腰孔,丝杆螺母上设置有销轴,该销轴滑动穿设在对应的摆板的腰孔上。In the rubber blanket pre-shrinking machine, the driving assembly includes two bidirectional screw rods, a driving shaft, a motor for driving the driving shaft to rotate, and two bidirectional screw rods respectively connected to the driving shaft and the two bidirectional screw rods. There is a worm gear reducer between the two sides of each two-way screw; each two-way screw is provided with a screw nut, the upper end of the swing plate is provided with a waist hole along the length direction, and the screw nut is provided with a pin shaft, the pin shaft slides It is worn on the waist hole of the corresponding swing board.
所述的橡毯预缩机中,所述淌水槽的两侧设置有斜向上延伸的延伸部,所述喷管和刮水机构的竖直向下的投影落入延伸部中。In the rubber blanket pre-shrinking machine, two sides of the water gutter are provided with extension parts extending obliquely upward, and the vertical downward projections of the spray pipe and the wiper mechanism fall into the extension parts.
有益效果:Beneficial effects:
本实用新型提供的一种橡毯预缩机,在从动导辊和喷管的下游处设置刮水机构,其刮水板在扭簧的作用下会抵在橡毯表面上,从而把粘附在橡毯表面上的水分刮落,能够有效避免冷却水跟随橡毯移动至承压烘筒处而影响预缩效果。The utility model provides a rubber blanket pre-shrinking machine. A wiper mechanism is arranged at the downstream of the driven guide roller and the nozzle. The water attached to the surface of the rubber blanket is scraped off, which can effectively prevent the cooling water from following the rubber blanket to the pressure-bearing drying cylinder and affecting the pre-shrinking effect.
附图说明Description of drawings
图1为本实用新型提供的橡毯预缩机的结构示意图。Fig. 1 is the structural representation of the rubber blanket pre-shrinking machine provided by the utility model.
图2为本实用新型提供的橡毯预缩机中,刮水机构的结构示意图。2 is a schematic structural diagram of a wiper mechanism in the rubber blanket pre-shrinking machine provided by the present invention.
图3为本实用新型提供的橡毯预缩机中,从动导辊的结构示意图。Figure 3 is a schematic structural diagram of a driven guide roller in the rubber blanket pre-shrinking machine provided by the utility model.
图4为本实用新型提供的橡毯预缩机中,调压机构的结构示意图。4 is a schematic structural diagram of a pressure regulating mechanism in the rubber blanket pre-shrinking machine provided by the present invention.
图5为现有的橡毯预缩机的结构示意图。FIG. 5 is a schematic structural diagram of a conventional rubber blanket pre-shrinking machine.
具体实施方式Detailed ways
下面详细描述本实用新型的实施方式,所述实施方式的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施方式是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, only used to explain the present invention, and should not be construed as a limitation of the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise" etc. Or the positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operation, so it cannot be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as "first", "second" may expressly or implicitly include one or more of said features. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
下文的公开提供的实施方式或例子用来实现本实用新型的不同结构。为了简化本实用新型的公开,下文中对特定例子的部件和设置进行描述。当然,它们仅仅为示例,并且目的不在于限制本实用新型。此外,本实用新型可以在不同例子中重复参考数字和/或参考字母,这种重复是为了简化和清楚的目的,其本身不指示所讨论各种实施方式和/或设置之间的关系。此外,本实用新型提供了的各种特定的工艺和材料的例子,但是本领域普通技术人员可以意识到其他工艺的应用和/或其他材料的使用。The following disclosure provides embodiments or examples for implementing various structures of the present invention. In order to simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are only examples and are not intended to limit the invention. Furthermore, the present disclosure may repeat reference numerals and/or reference letters in various instances for the purpose of simplicity and clarity, and does not in itself indicate the relationship between the various embodiments and/or arrangements discussed. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art will recognize the application of other processes and/or the use of other materials.
请参阅图1-4,本实用新型提供的一种橡毯预缩机,包括机架1,导向辊组2,承压烘筒3,两根分别设置在承压烘筒两侧的加压辊4,设置在承压烘筒下方的从动导辊5,绕设在两根加压辊4和从动导辊5上的橡毯6,用于向橡毯喷水的喷管7,以及设置在从动导辊5下方的淌水槽8;两根加压辊4与从动导辊5成倒三角排布,橡毯6绕过承压烘筒的下部形成一包角;Please refer to FIGS. 1-4 , a rubber blanket pre-compressor provided by the present utility model includes a
还包括一个设置在从动导辊5和喷管7下游处(下游是指沿橡毯6移动方向,位于某位置的后方的位置)、用于刮去橡毯6表面水分的刮水机构9;It also includes a
见图2,该刮水机构9包括芯轴9.1,可转动地套设在芯轴上的套筒9.2,固连在套筒上的刮水板9.3,以及连接在芯轴9.1与套筒9.2之间的扭簧9.4;所述刮水板9.3的自由端与橡毯6表面相抵。2, the
刮水板9.3会在扭簧9.4的作用下可靠地抵在橡毯6表面上,工作时,当水分粘附在橡毯6表面并随其移动至刮水机构9所在位置时,刮水板9.3会把这些水分刮落,能够有效避免冷却水跟随橡毯6移动至承压烘筒3处而影响预缩效果。The wiper blade 9.3 will reliably press against the surface of the
进一步的,见图2,所述芯轴9.1可转动地设置在机架1上(优选通过轴承连接),机架1上固设有一个滑套1.1,滑套上设置有一个锁定螺丝1.2,所述芯轴9.1的其中一端穿过该滑套1.1。拧松锁定螺丝1.2后可使芯轴9.1转动,从而调节扭簧9.4的力矩,进而调节刮水板9.3在施加橡毯6上的压力,可根据实际进行调节,以使刮水效果最佳。Further, see Fig. 2, the mandrel 9.1 is rotatably arranged on the frame 1 (preferably connected by a bearing), a sliding sleeve 1.1 is fixed on the
优选的,见图2,所述芯轴9.1穿过所述滑套1.1的一端设置有摇把9.5。Preferably, as shown in Fig. 2, the end of the mandrel 9.1 passing through the sliding sleeve 1.1 is provided with a crank handle 9.5.
在一些优选实施方式中,所述从动导辊5的上下位置可调,通过调节器上下位置可使橡毯6张紧。In some preferred embodiments, the upper and lower positions of the driven
具体的,见图3,所述从动导辊5的两端分别转动设置在一个轴承座10上,每个轴承座10由一个气缸11驱动其升降。Specifically, as shown in FIG. 3 , both ends of the driven
本实施例中,见图1,所述的橡毯预缩机,还包括一个用于调节两个加压辊4与承压烘筒3之间压力大小的调压机构12。In this embodiment, as shown in FIG. 1 , the rubber blanket pre-compressor further includes a
具体的,见图4,所述调压机构12包括两组摆板,每组摆板包括两块摆板12.1,摆板的下端与机架1铰接,两根加压辊4分别连接在两组摆板之间;所述调压机构12还包括用于驱动两组摆板同步反向摆动的驱动组件。当两组摆板的上端相向摆动时,两个加压辊4与承压烘筒3之间的压力同步增加,当两组摆板的上端相背摆动时,两个加压辊4与橡毯6之间的压力同步减小,由于两个加压辊4与橡毯6之间的压力同步增减,使橡毯6与承压烘筒3之间的压力分布均匀,预缩效果更好。Specifically, as shown in FIG. 4 , the
进一步的,所述驱动组件包括两根双向丝杆12.2,一根驱动轴12.3,用于驱动该驱动轴12.3转动的电机12.4,以及两个分别连接在驱动轴12.3与两根双向丝杆12.2之间的蜗轮蜗杆减速器12.5;每根双向丝杆12.2的两侧各设置有一个丝杆螺母12.6,所述摆板12.1上端沿长度方向设置有腰孔12.1a,丝杆螺母12.6上设置有销轴12.6a,该销轴12.6a滑动穿设在对应的摆板的腰孔12.1a上。当所述驱动轴12.3转动时,会驱使两根双向丝杆12.2同步转动,从而使双向丝杆上的丝杆螺母12.6同步反向移动,实现两组摆板同步反向摆动。Further, the driving assembly includes two bidirectional screw rods 12.2, a driving shaft 12.3, a motor 12.4 for driving the driving shaft 12.3 to rotate, and two bidirectional screw rods 12.2 respectively connected between the driving shaft 12.3 and the two bidirectional screw rods 12.2. There is a worm gear reducer 12.5 between the two sides; each two-way screw 12.2 is provided with a screw nut 12.6 on both sides, the upper end of the swing plate 12.1 is provided with a waist hole 12.1a along the length direction, and the screw nut 12.6 is provided with a pin The shaft 12.6a, the pin shaft 12.6a is slidably passed through the waist hole 12.1a of the corresponding swing plate. When the drive shaft 12.3 rotates, it will drive the two bidirectional screw rods 12.2 to rotate synchronously, so that the screw nuts 12.6 on the bidirectional screw rods move in the opposite direction synchronously, so that the two sets of swing plates can swing in the opposite direction synchronously.
进一步的,见图1,所述淌水槽8的两侧设置有斜向上延伸的延伸部8.1,所述喷管7和刮水机构9的竖直向下的投影落入延伸部8.1中,以保证水最终全部流入淌水槽8中。Further, as shown in FIG. 1 , two sides of the
综上所述,虽然本实用新型已以优选实施例揭露如上,但上述优选实施例并非用以限制本实用新型,本领域的普通技术人员,在不脱离本实用新型的精神和范围内,均可作各种更动与润饰,其方案与本实用新型实质上相同。To sum up, although the present invention has been disclosed above with preferred embodiments, the above-mentioned preferred embodiments are not intended to limit the present invention. Those of ordinary skill in the art, without departing from the spirit and scope of the present invention, are Various changes and modifications can be made, and the scheme is substantially the same as that of the present invention.
Claims (9)
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111962246A (en) * | 2020-09-11 | 2020-11-20 | 台州市中港化建有限公司 | Translation-adjusted pre-shrinking machine |
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2019
- 2019-10-31 CN CN201921858581.7U patent/CN211340086U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111962246A (en) * | 2020-09-11 | 2020-11-20 | 台州市中港化建有限公司 | Translation-adjusted pre-shrinking machine |
| WO2022052519A1 (en) * | 2020-09-11 | 2022-03-17 | 台州市中港化建有限公司 | Pre-shrinking machine achieving translation adjustment |
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