CN211329754U - A new type of seedling substrate pulverizer - Google Patents

A new type of seedling substrate pulverizer Download PDF

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CN211329754U
CN211329754U CN201921941338.1U CN201921941338U CN211329754U CN 211329754 U CN211329754 U CN 211329754U CN 201921941338 U CN201921941338 U CN 201921941338U CN 211329754 U CN211329754 U CN 211329754U
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mixing
crushing
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grinding
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王锡春
彭陆军
蒋笃忠
袁芳
甘在德
周向平
靳志丽
黄石旺
肖钦之
杨全柳
高春洋
唐绅
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Yongzhou Siyuan Agricultural Technology Co ltd
HUNAN TOBACCO Co YONGZHOU BRANCH
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Yongzhou Siyuan Agricultural Technology Co ltd
HUNAN TOBACCO Co YONGZHOU BRANCH
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Abstract

The utility model discloses a novel matrix rubbing crusher of growing seedlings relates to plant matrix crushing apparatus technical field of growing seedlings. The device comprises a pre-crushing feeding device, a crushing device and a mixing device, wherein the crushing device and the mixing device are arranged side by side and are connected through a discharging pipe 45, and the pre-crushing feeding device is arranged at the upper parts of the crushing device and the mixing device; the mixing device comprises a mixing box 8, a mixing power mechanism, a mixing stirring mechanism and a mixing unloading mechanism. The seedling culture medium crusher has the characteristics of integrating crushing and material mixing functions, being good in crushing and material mixing effects, high in crushing efficiency and the like, and can be used for crushing and mixing various seedling culture mediums.

Description

一种新型育苗基质粉碎机A new type of seedling substrate pulverizer

技术领域technical field

本实用新型涉及植物育苗基质粉碎设备技术领域,特别是一种新型育苗基质粉碎机。The utility model relates to the technical field of plant seedling matrix crushing equipment, in particular to a novel seedling matrix crusher.

背景技术Background technique

现有技术中,无论是生产蔬菜还是花卉苗木,育苗基质都是生产高质量产品的关键因素。育苗基质的功能应与土壤相似,这样植株才能更好的适应环境,快速生长。育苗基质通常是采用多种原料按一定的比例搭配而成,为了保证育苗基质的营养完全均衡、持久,一般需要进行粉碎和均衡处理。目前,传统的育苗基质加工设备大多结构较为简单,在实际加工时,只能进行初步的混合和粉碎。In the prior art, whether it is producing vegetables or flower seedlings, seedling substrates are the key factors for producing high-quality products. The function of the seedling substrate should be similar to that of the soil, so that the plants can better adapt to the environment and grow rapidly. The seedling matrix is usually made of a variety of raw materials in a certain proportion. In order to ensure that the nutrition of the seedling matrix is completely balanced and durable, it generally needs to be crushed and balanced. At present, most of the traditional seedling substrate processing equipment is relatively simple in structure, and in actual processing, only preliminary mixing and pulverization can be performed.

中国专利(专利申请号为201520497405.0)公开了“一种农业粉碎机”,包括混合装置,混合装置通过输送装置与粉碎装置相连,混合装置包括混合筒,混合筒上方设置有驱动装置,混合筒内设置有两混料螺旋,输送装置包括与混合筒相连的螺旋输送机,粉碎装置包括同过渡仓相连的粉碎筒,粉碎筒内设有粉碎刀轮,粉碎刀轮包括转子、转轴、轴承和支架,转轴上紧固有转刀,支架上紧固有定刀,在左侧的转刀与支架之间的转轴上套装有弹簧,在右侧的转刀与支架之间的转轴上也套装有弹簧;所述粉碎筒表面设置有螺旋状水冷半管。The Chinese patent (patent application No. 201520497405.0) discloses "an agricultural pulverizer", which includes a mixing device, which is connected with the pulverizing device through a conveying device, and the mixing device includes a mixing drum. A driving device is arranged above the mixing drum. There are two mixing screws. The conveying device includes a screw conveyor connected with the mixing drum. The pulverizing device includes a pulverizing drum connected with the transition bin. The pulverizing drum is provided with a pulverizing cutter wheel, which includes a rotor, a rotating shaft, a bearing and a bracket. , a rotary knife is fastened on the rotating shaft, a fixed knife is fastened on the support, a spring is sleeved on the rotating shaft between the rotary knife on the left and the support, and a spring is also sleeved on the rotating shaft between the rotating knife on the right and the support A spring; the surface of the crushing cylinder is provided with a helical water-cooled half-pipe.

另一中国专利(专利申请号为201820617290.8)公开了“一种新型饲料粉碎机”,其包括有机架,机架的上下两侧分别设置有混料组件和粉碎组件,所述混料组件包括有混料箱以及设置于混料箱内部的搅拌结构,搅拌结构包括有搅拌轴以及表面设有发热层的搅拌叶片,混料箱一侧设有与其相适配的水箱和鼓风机,水箱和鼓风机分别通过设置出风管和进风管与混料箱相互固定连接,进风管上还设置有发热器,粉碎组件包括有粉碎箱以及由上到下依次设置于粉碎箱内的粗粉碎机构、细粉碎机构和过滤网板,粉碎箱一侧设置有与过滤网板相连接的饲料收集装置,饲料收集装置和混料箱通过螺旋输送器和输送管相互连接。Another Chinese patent (patent application number 201820617290.8) discloses "a new type of feed mill", which includes a frame, and the upper and lower sides of the frame are respectively provided with a mixing component and a crushing component, and the mixing component includes There is a mixing box and a stirring structure arranged inside the mixing box. The stirring structure includes a stirring shaft and a stirring blade with a heating layer on the surface. One side of the mixing box is provided with a matching water tank and blower. The water tank and blower The air outlet pipe and the air inlet pipe are respectively fixedly connected with the mixing box, and the air inlet pipe is also provided with a heater. The fine crushing mechanism and the filter screen plate, one side of the crushing box is provided with a feed collection device connected with the filter screen plate, and the feed collection device and the mixing box are connected to each other through a screw conveyor and a conveying pipe.

还有中国专利(专利申请号为201820908940.4)公开了“一种马铃薯种育苗基质粉碎机”,包括连接台,所述连接台顶部的一侧设有第一保护罩,所述连接台顶部的另一侧设有螺旋挤压粉碎机构,所述连接台的一侧设有搅拌混合机构,所述搅拌混合机构的底部设有第二保护罩,所述搅拌混合机构一侧的底部固定连接有排出管,所述螺旋挤压粉碎机构与所述搅拌混合机构之间固定连接有导料管。通过螺旋挤压粉碎机构和搅拌混合机构的设置,使育苗基质原料在经过切割、挤压、破碎和研磨之后再次通过加水充分的进行搅拌,使育苗基质原料混合的更加的均匀,使制作出来的育苗基质更加的符合马铃薯种苗培育的要求,且操作简单,粉碎效果好,制作的育苗基质更加符合要求。There is also a Chinese patent (patent application number 201820908940.4) that discloses "a potato seedling substrate pulverizer", which includes a connection table, one side of the top of the connection table is provided with a first protective cover, and the other side of the top of the connection table is provided with a first protective cover. One side is provided with a screw extrusion pulverizing mechanism, one side of the connecting table is provided with a stirring and mixing mechanism, the bottom of the stirring and mixing mechanism is provided with a second protective cover, and the bottom of one side of the stirring and mixing mechanism is fixedly connected with a discharge A material guide pipe is fixedly connected between the screw extrusion crushing mechanism and the stirring and mixing mechanism. Through the setting of the screw extrusion crushing mechanism and the stirring and mixing mechanism, the seedling matrix raw materials are fully stirred by adding water after being cut, extruded, crushed and ground, so that the seedling matrix raw materials are mixed more uniformly, so that the produced The seedling substrate is more in line with the requirements of potato seedling cultivation, and the operation is simple, the crushing effect is good, and the prepared seedling substrate is more in line with the requirements.

发明内容SUMMARY OF THE INVENTION

本实用新型所要解决的技术问题是提供一种集粉碎和混料功能于一体,粉碎和混料效果好、粉碎效率高的粉碎机。The technical problem to be solved by the utility model is to provide a pulverizer which integrates the functions of pulverizing and mixing, and has good pulverizing and mixing effects and high pulverizing efficiency.

为实现上述目的,本实用新型所采取的技术方案是设计一种新型育苗基质粉碎机:包括预粉碎进料装置、碾碎装置和混料装置,所述碾碎装置和混料装置并排安装、并通过下料管45构成连接,所述预粉碎进料装置安装在碾碎装置和混料装置的上部;所述混料装置包括混料箱8、混料动力机构、混料搅动机构和混合料卸料机构;In order to achieve the above purpose, the technical scheme adopted by the present utility model is to design a new type of seedling substrate pulverizer: including a pre-pulverizing feeding device, a crushing device and a mixing device, the crushing device and the mixing device are installed side by side, The connection is formed by the feeding pipe 45, and the pre-crushing feeding device is installed on the upper part of the crushing device and the mixing device; the mixing device includes a mixing box 8, a mixing power mechanism, a mixing stirring mechanism and a mixing mechanism. Material unloading mechanism;

所述混料箱8为圆形空心箱体,其下部设置有四根以上的支撑脚(至少包括一对对称的、用于安装混合料卸料机构的混料箱安装支撑脚5和一对对称的混料箱支撑脚48);在其内腔的中上部位设置有动力隔离支撑板18;所述下料管45的两端分别连通混料箱8和碾碎装置;The mixing box 8 is a circular hollow box, and its lower part is provided with more than four supporting feet (including at least a pair of symmetrical mixing box mounting support feet 5 and a pair of Symmetrical mixing box support feet 48); a dynamic isolation support plate 18 is provided in the upper and middle parts of its inner cavity; the two ends of the feeding pipe 45 are respectively connected to the mixing box 8 and the crushing device;

所述混料动力机构安装在混料箱8中由动力隔离支撑板18隔离出来的上部内腔中,其包括混料电机28、混料电机支架41、主传动轴47、主传动齿轮42、从传动轴27、从传动齿轮20;所述混料电机支架41设置在所述上部内腔的中上部位的一侧,其上安装混料电机28;所述混料电机28的输出轴通过混料电机轴联轴器43连接其上穿装有主传动齿轮42的主传动轴47的上端,所述主传动轴47的下端穿过安装在动力隔离支撑板18上的主传动轴承座46后向下穿进混料箱8中由动力隔离支撑板18隔离出来的下部内腔中;所述从传动轴27的上端穿进安装在混料箱8内腔顶面中心部位的从传动轴上轴承座26中,其中上部位穿装与主传动齿轮42啮合的从传动齿轮20,其下端穿过安装在动力隔离支撑板18上的从传动轴下轴承座21后向下穿进混料箱8中由动力隔离支撑板18隔离出来的下部内腔中;The mixing power mechanism is installed in the upper inner cavity isolated by the power isolation support plate 18 in the mixing box 8, which includes the mixing motor 28, the mixing motor bracket 41, the main drive shaft 47, the main drive gear 42, The slave transmission shaft 27 and the slave transmission gear 20; the mixing motor bracket 41 is arranged on one side of the upper middle part of the upper inner cavity, and the mixing motor 28 is installed on it; the output shaft of the mixing motor 28 passes through The mixing motor shaft coupling 43 is connected to the upper end of the main transmission shaft 47 on which the main transmission gear 42 is threaded, and the lower end of the main transmission shaft 47 passes through the main transmission bearing seat 46 installed on the power isolation support plate 18 Afterwards, it penetrates downward into the lower inner cavity of the mixing box 8 isolated by the power isolation support plate 18; In the upper bearing seat 26, the upper part is fitted with the slave transmission gear 20 meshing with the main transmission gear 42, and its lower end passes through the lower bearing seat 21 of the slave transmission shaft installed on the power isolation support plate 18 and then penetrates downward into the mixing material. In the lower inner cavity isolated by the dynamic isolation support plate 18 in the box 8;

所述混料搅动机构包括混料主搅动机构和混料辅搅动机构,所述混料主搅动机构包括从传动轴27和二根以上、水平、对称地安装在从传动轴27上的混料主搅动辊12;所述混料辅搅动机构包括混料辅搅动传动组件和混料辅搅动组件,所述混料辅搅动传动组件包括主传动轴47、混料辅搅动驱动齿轮3、混料辅搅动内齿轮17、内齿轮上压圈16和内齿轮下托圈13;所述混料辅搅动内齿轮17设置在动力隔离支撑板18下面的混料箱8的上部内腔壁上,其上下分别安装内齿轮上压圈16和内齿轮下托圈13;在所述混料辅搅动内齿轮17的上下面上分别开有用于安装上滚珠15和下滚珠14的圆环槽,在所述内齿轮上压圈16的下面和内齿轮下托圈13的上面分别开有与上滚珠15和下滚珠14配套的圆环槽;在所述主传动轴47的下端安装有与混料辅搅动内齿轮17形成内啮合的混料辅搅动驱动齿轮3;所述混料辅搅动组件包括垂直地安装在混料辅搅动内齿轮17下面的混料辅搅动竖杆10和二根以上、水平地安装在混料辅搅动竖杆10内侧的混料辅搅动横杆11,所述混料辅搅动横杆11与混料主搅动辊12形成交错;The mixing and stirring mechanism includes a main mixing mechanism and an auxiliary mixing mechanism, and the main mixing mechanism includes a secondary transmission shaft 27 and more than two mixing materials installed on the secondary transmission shaft 27 horizontally and symmetrically. The main stirring roller 12; the mixing auxiliary stirring mechanism includes the mixing auxiliary stirring transmission component and the mixing auxiliary stirring component, and the mixing auxiliary stirring transmission component includes the main transmission shaft 47, the mixing auxiliary stirring drive gear 3, the mixing auxiliary stirring The auxiliary stirring inner gear 17, the upper pressing ring 16 of the inner gear and the lower supporting ring 13 of the inner gear; the mixing auxiliary stirring inner gear 17 is arranged on the upper inner cavity wall of the mixing box 8 under the power isolation support plate 18. The inner gear upper pressure ring 16 and the inner gear lower support ring 13 are installed up and down respectively; the upper and lower surfaces of the mixing auxiliary stirring inner gear 17 are respectively provided with annular grooves for installing the upper balls 15 and the lower balls 14. The bottom of the upper pressure ring 16 of the internal gear and the top of the lower support ring 13 of the internal gear are respectively provided with annular grooves matching the upper ball 15 and the lower ball 14; The stirring internal gear 17 forms an internal meshing mixing auxiliary stirring drive gear 3; the mixing auxiliary stirring assembly includes a mixing auxiliary stirring vertical rod 10 vertically installed under the mixing auxiliary stirring internal gear 17 and more than two horizontal and horizontal rods 10. The mixing auxiliary stirring cross bar 11 is installed on the inner side of the mixing auxiliary stirring vertical rod 10, and the mixing auxiliary stirring cross bar 11 is staggered with the mixing main stirring roller 12;

所述混合料卸料机构包括左边铰装在混料箱8下端左边的左混合料卸料板6、右边铰装在混料箱8下端右边的右混合料卸料板2、左电动伸缩杆4、右电动伸缩杆1,所述左电动伸缩杆4和右电动伸缩杆1的上端分别铰装在左混合料卸料板6和右混合料卸料板2的下面,所述左电动伸缩杆4和右电动伸缩杆1的下端分别铰装在混料箱8下部的混料箱安装支撑脚5上。The mixed material discharge mechanism includes a left mixed material discharge plate 6 hinged on the left side of the lower end of the mixing box 8, a right mixed material discharge plate 2 hinged on the right side of the lower end of the mixing box 8, and a left electric telescopic rod. 4. Right electric telescopic rod 1, the upper ends of the left electric telescopic rod 4 and the right electric telescopic rod 1 are hingedly mounted under the left mixed material discharge plate 6 and the right mixed material discharge plate 2, respectively. The lower ends of the rod 4 and the right electric telescopic rod 1 are hingedly mounted on the mixing box mounting support feet 5 at the lower part of the mixing box 8, respectively.

在所述混料辅搅动竖杆10的外侧还设置有由刮料杆9和一对刮料支撑杆7构成的刮料组件,所述刮料支撑杆7分别安装在混料辅搅动竖杆10外侧的上下部位,所述刮料杆9的上下部分别连接刮料支撑杆7的外侧端。A scraper assembly consisting of a scraper rod 9 and a pair of scraper support rods 7 is also provided on the outer side of the mixing auxiliary stirring vertical rod 10, and the scraping support rods 7 are respectively installed on the mixing auxiliary stirring vertical rods. 10 In the upper and lower parts of the outer side, the upper and lower parts of the scraping rod 9 are respectively connected to the outer ends of the scraping support rod 7 .

所述碾碎装置包括碾碎箱38、碾碎动力机构和碾碎机构;The crushing device includes a crushing box 38, a crushing power mechanism and a crushing mechanism;

所述碾碎箱38为空心箱体,其上面开有进料口34;其内腔设置有左低右高的集料槽37,所述集料槽37的左端连通下料管45的右端;在其下部设置有三根以上的碾碎箱支撑脚44;The crushing box 38 is a hollow box with a feeding port 34 on it; its inner cavity is provided with a collecting trough 37 that is low on the left and high on the right, and the left end of the collecting trough 37 is connected to the right end of the feeding pipe 45 ; The lower part is provided with more than three crushing box supporting feet 44;

所述碾碎动力机构包括碾碎电机50、碾碎电机支架49、主碾碎辊轴36、主碾碎辊齿轮51、从碾碎辊轴39和从碾碎辊齿轮55;所述碾碎电机支架49设置在碾碎箱38后侧面,其上安装碾碎电机50;所述主碾碎辊轴36呈前后方向穿装在碾碎箱38的右中上部位,其前端穿出碾碎箱38的前面后穿进主碾碎辊前轴承座53中,其后端穿出碾碎箱38的后面、再穿出主碾碎辊后轴承座54后穿装主碾碎辊齿轮51,再通过碾碎电机输出轴联轴器52与碾碎电机输出轴形成联接;所述从碾碎辊轴39呈前后方向穿装在碾碎箱38的左中上部位,其前端穿出碾碎箱38的前面后穿进从碾碎辊前轴承座中,其后端穿出碾碎箱38的后面、再穿出从碾碎辊后轴承座后穿装与主碾碎辊齿轮51啮合的从碾碎辊齿轮55;The grinding power mechanism includes a grinding motor 50, a grinding motor support 49, a main grinding roller shaft 36, a main grinding roller gear 51, a secondary grinding roller shaft 39 and a secondary grinding roller gear 55; the grinding The motor bracket 49 is arranged on the rear side of the crushing box 38, and the crushing motor 50 is installed on it; the main crushing roller shaft 36 is mounted on the upper right part of the crushing box 38 in the front-rear direction, and its front end passes through the crushing The front and rear of the box 38 penetrate into the front bearing seat 53 of the main grinding roller, and the rear end of the box 38 penetrates the rear of the grinding box 38, and then passes through the rear bearing seat 54 of the main grinding roller, and then wears the main grinding roller gear 51. Then, it is connected with the output shaft of the grinding motor through the output shaft coupling 52 of the grinding motor; The front of the box 38 goes into the front bearing seat of the grinding roller, and its rear end goes out of the rear of the grinding box 38, and then goes out of the rear bearing seat of the grinding roller, and is fitted with the gear 51 of the main grinding roller. gear 55 from the grinding roller;

所述碾碎机构包括主碾碎辊筒35和从碾碎辊筒40,所述主碾碎辊筒35和从碾碎辊筒40分别套装在碾碎箱38内腔中的主碾碎辊轴36和从碾碎辊轴39上。The crushing mechanism includes a main crushing roller 35 and a secondary crushing roller 40, the primary crushing rollers 35 and the secondary crushing roller 40 are respectively sleeved in the inner cavity of the crushing box 38. Shaft 36 and from the grinding roller shaft 39.

在所述主碾碎辊筒35和从碾碎辊筒40的外柱面上,均布有碾碎齿。Grinding teeth are evenly distributed on the outer cylindrical surfaces of the main grinding drum 35 and the secondary grinding drum 40 .

所述预粉碎进料装置包括预粉碎进料电机19、预粉碎进料槽32、预粉碎进料主轴30、预粉碎进料铰刀29和预粉碎进料槽盖24;所述预粉碎进料电机19安装在混料箱8的上面左边;所述预粉碎进料槽32的截面呈上方、下半圆形,安装在混料箱8的上面右边和碾碎箱38的上面左边,其右部底面对应进料口34的部位开有出料口33;螺旋状的预粉碎进料铰刀29套装在预粉碎进料主轴30上,所述预粉碎进料主轴30安装在预粉碎进料槽32的内腔中,其左端向左穿出预粉碎进料槽32后、再穿出预粉碎进料主轴左轴承座23后通过预粉碎进料电机轴联轴器22与预粉碎进料电机19的输出轴联接;所述预粉碎进料主轴30的右端向右穿出预粉碎进料槽32后、再穿进预粉碎进料主轴右轴承座31中;所述预粉碎进料槽盖24安装在预粉碎进料槽32的上部,在其左中部位还开有预混料进料口,其上安装进料斗25。The pre-crushing feeding device includes a pre-crushing feeding motor 19, a pre-crushing feeding trough 32, a pre-crushing feeding spindle 30, a pre-crushing feeding reamer 29 and a pre-crushing feeding trough cover 24; The material motor 19 is installed on the upper left side of the mixing box 8; the cross-section of the pre-grinding feed trough 32 is upper and lower semicircular, and is installed on the upper right side of the mixing box 8 and the upper left side of the crushing box 38, and its A discharge port 33 is opened on the bottom surface of the right part corresponding to the feeding port 34; the spiral-shaped pre-crushing feed reamer 29 is sleeved on the pre-crushing feeding main shaft 30, and the pre-crushing feeding main shaft 30 is installed on the pre-crushing feeding shaft 30. In the inner cavity of the trough 32, the left end penetrates the pre-crushing feeding trough 32 to the left, and then penetrates the left bearing seat 23 of the pre-crushing feeding main shaft, and then passes through the pre-crushing feeding motor shaft coupling 22 and the pre-crushing feeding shaft. The output shaft of the feeding motor 19 is connected; the right end of the pre-crushing feeding main shaft 30 passes through the pre-crushing feeding slot 32 to the right, and then penetrates into the right bearing seat 31 of the pre-crushing feeding main shaft; the pre-crushing feeding The trough cover 24 is installed on the upper part of the pre-grinding feeding trough 32, and a premix feeding port is also opened in the left middle part of the trough cover 24, on which the feeding hopper 25 is installed.

本实用新型的新型育苗基质粉碎机,由于设置了预粉碎进料装置,通过螺旋铰刀的旋转推进,一方面对加入的预混料进一步混合均匀,另一方面对推进的预混料进行初步的铰碎,为后续的粉碎和混料打下坚实的基础。同时,由主碾碎辊筒和从碾碎辊筒构成的对辊式碾碎机构对经过初步铰碎和混合的混合料再次进行碾碎和混合,因而,其细度和混合程度都比较高,且碾碎的效率也得到较大的提高。其后,经过交错排列的混料主搅动辊和混料辅搅动横杆的相向旋转运动,实现对物料进一步的高效混合处理,因而,其混料效果较好。此外,设置了刮料组件,能够随着混料辅搅动竖杆的旋转对混料箱的内壁进行刮动,以便防止下料不完全,能进一步提高混料效果。The novel seedling substrate pulverizer of the utility model is provided with a pre-pulverizing feeding device, and through the rotation of the helical reamer, on the one hand, the added pre-mix is further mixed evenly, and on the other hand, the propelled pre-mix is preliminarily mixed. It lays a solid foundation for subsequent crushing and mixing. At the same time, the double-roll grinding mechanism composed of the main grinding roller and the secondary grinding rollers grinds and mixes the preliminarily crushed and mixed mixture again, so its fineness and mixing degree are relatively high. , and the grinding efficiency has also been greatly improved. Afterwards, through the opposite rotation movement of the staggered mixing main stirring rollers and the mixing auxiliary stirring bars, further efficient mixing of the materials is realized, so the mixing effect is better. In addition, a scraper assembly is provided, which can scrape the inner wall of the mixing box with the rotation of the auxiliary mixing vertical rod, so as to prevent incomplete feeding and further improve the mixing effect.

附图说明Description of drawings

图1是本实用新型的主剖视示意图;Fig. 1 is the main sectional schematic diagram of the present utility model;

图2是本实用新型的右视示意图;Fig. 2 is the right side schematic diagram of the present utility model;

图3是本实用新型的后视示意图;Fig. 3 is the rear view schematic diagram of the present utility model;

图4是本实用新型的混料辅搅动传动组件的局部轴测放大示意图;Fig. 4 is the partial axonometric enlarged schematic diagram of the mixing auxiliary stirring transmission assembly of the present invention;

图5是本实用新型的集料槽与下料管的局部轴测放大示意图。Fig. 5 is a partial axonometric enlarged schematic diagram of the collecting trough and the feeding pipe of the present invention.

图中:In the picture:

1是右电动伸缩杆,2是右混合料卸料板,3是混料辅搅动驱动齿轮,4是左电动伸缩杆,5是混料箱安装支撑脚,6是左混合料卸料板,7是刮料支撑杆,8是混料箱,9是刮料杆,10是混料辅搅动竖杆,11是混料辅搅动横杆,12是混料主搅动辊,13是内齿轮下托圈,14是下滚珠,15是上滚珠,16是内齿轮上压圈,17是混料辅搅动内齿轮,18是动力隔离支撑板,19是预粉碎进料电机,20是从传动齿轮,21是从传动轴下轴承座,22是预粉碎进料电机轴联轴器,23是预粉碎进料主轴左轴承座,24是预粉碎进料槽盖,25是进料斗,26是从传动轴上轴承座,27是从传动轴,28是混料电机,29是预粉碎进料铰刀,30是预粉碎进料主轴,31是预粉碎进料主轴右轴承座,32是预粉碎进料槽,33是出料口,34是进料口,35是主碾碎辊筒,36是主碾碎辊轴,37是集料槽,38是碾碎箱,39是从碾碎辊轴,40是从碾碎辊筒,41是混料电机支架,42是主传动齿轮,43是混料电机轴联轴器,44是碾碎箱支撑脚,45是下料管,46是主传动轴承座,47是主传动轴,48是混料箱支撑脚,49是碾碎电机支架,50是碾碎电机,51是主碾碎辊齿轮,52是碾碎电机输出轴联轴器,53是主碾碎辊前轴承座,54是主碾碎辊后轴承座,55是从碾碎辊齿轮。1 is the right electric telescopic rod, 2 is the right mixing material discharge plate, 3 is the mixing auxiliary stirring drive gear, 4 is the left electric telescopic rod, 5 is the mixing box installation support foot, 6 is the left mixing material discharge plate, 7 is the scraping support rod, 8 is the mixing box, 9 is the scraping rod, 10 is the mixing auxiliary stirring vertical rod, 11 is the mixing auxiliary stirring horizontal bar, 12 is the mixing main stirring roller, and 13 is the lower inner gear. Support ring, 14 is the lower ball, 15 is the upper ball, 16 is the upper pressure ring of the internal gear, 17 is the mixing auxiliary stirring internal gear, 18 is the power isolation support plate, 19 is the pre-grinding feeding motor, and 20 is the drive gear. , 21 is the lower bearing seat from the drive shaft, 22 is the pre-crushing feed motor shaft coupling, 23 is the pre-crushing feed spindle left bearing seat, 24 is the pre-crushing feed slot cover, 25 is the feeding hopper, 26 is the Bearing seat from the drive shaft, 27 is the slave drive shaft, 28 is the mixing motor, 29 is the pre-crushing feed reamer, 30 is the pre-crushing feed spindle, 31 is the pre-crushing feed spindle right bearing seat, 32 is the pre-crushing feed spindle Crushing feed chute, 33 is the discharge port, 34 is the feed port, 35 is the main grinding roller, 36 is the main grinding roller, 37 is the collecting trough, 38 is the grinding box, 39 is the secondary grinding Roller shaft, 40 is the secondary grinding roller, 41 is the mixing motor bracket, 42 is the main drive gear, 43 is the mixing motor shaft coupling, 44 is the supporting foot of the grinding box, 45 is the feeding pipe, 46 is the Main drive bearing seat, 47 is the main drive shaft, 48 is the support foot of the mixing box, 49 is the grinding motor bracket, 50 is the grinding motor, 51 is the main grinding roller gear, 52 is the grinding motor output shaft coupling , 53 is the front bearing seat of the main grinding roller, 54 is the rear bearing seat of the main grinding roller, and 55 is the gear from the grinding roller.

需要说明的是,在本实用新型的描述中,术语“中”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图1所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或构件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。It should be noted that in the description of the present invention, the terms "middle", "upper", "lower", "front", "rear", "left", "right", "vertical" and "horizontal" , "top", "bottom", "inside", "outside" and other indicated orientation or positional relationship are based on the orientation or positional relationship shown in Figure 1, only for the convenience of describing the present utility model and simplifying the description, rather than Indicating or implying that the referred device or component must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as a limitation of the present invention.

具体实施方式Detailed ways

以下结合附图和实施例,对本实用新型作进一步的说明。下面的说明是采用例举的方式,但本实用新型的保护范围不应局限于此。The utility model will be further described below in conjunction with the accompanying drawings and embodiments. The following description is by way of example, but the protection scope of the present invention should not be limited to this.

本实施例的新型育苗基质粉碎机是由预粉碎进料装置、碾碎装置和混料装置构成,预粉碎进料装置安装在碾碎装置和混料装置的上部,碾碎装置和混料装置并排安装,碾碎装置和混料装置通过下料管45构成连接。The new seedling substrate pulverizer of this embodiment is composed of a pre-pulverization feeding device, a grinding device and a mixing device. The pre-pulverizing feeding device is installed on the upper part of the grinding device and the mixing device. Installed side by side, the crushing device and the mixing device are connected through the feeding pipe 45.

预粉碎进料装置是由预粉碎进料电机19、预粉碎进料槽32、预粉碎进料主轴30、预粉碎进料铰刀29、预粉碎进料槽盖24、料斗25、预粉碎进料电机轴联轴器22、预粉碎进料主轴左轴承座23构成。The pre-crushing feeding device is composed of a pre-crushing feeding motor 19, a pre-crushing feeding trough 32, a pre-crushing feeding spindle 30, a pre-crushing feeding reamer 29, a pre-crushing feeding trough cover 24, a hopper 25, and a pre-crushing feeding It is composed of a feed motor shaft coupling 22 and a left bearing seat 23 of the pre-grinding feed spindle.

预粉碎进料槽32安装在混料装置的上面右边和碾碎装置的上面左边,其截面是上部呈方形、下部呈半圆形,在其右部底面对应碾碎装置的进料口的部位开有出料口33;预粉碎进料铰刀29呈螺旋状,套装在预粉碎进料主轴30上,该预粉碎进料主轴30安装在预粉碎进料槽32的内腔中,其左端向左穿出预粉碎进料槽32后、再穿出预粉碎进料主轴左轴承座23后、通过预粉碎进料电机轴联轴器22与安装在混料装置的上面左边的预粉碎进料电机19的输出轴联接;预粉碎进料主轴30的右端向右穿出预粉碎进料槽32后、再穿进预粉碎进料主轴右轴承座31中;预粉碎进料槽盖24安装在预粉碎进料槽32的上部,在其左中部位还开有预混料进料口,其上安装进料斗25。The pre-crushing feed chute 32 is installed on the upper right side of the mixing device and the upper left side of the crushing device. A discharge port 33 is opened; the pre-pulverization feed reamer 29 is in a spiral shape, and is sleeved on the pre-pulverization feed spindle 30. The pre-pulverization feed spindle 30 is installed in the inner cavity of the pre-pulverization feed slot 32. After passing through the pre-crushing feed chute 32 to the left, and then passing through the left bearing seat 23 of the pre-crushing feeding main shaft, through the pre-crushing feeding motor shaft coupling 22 and the pre-crushing feeding shaft installed on the upper left side of the mixing device. The output shaft of the feeding motor 19 is connected; the right end of the pre-grinding feeding main shaft 30 passes through the pre-grinding feeding trough 32 to the right, and then penetrates into the right bearing seat 31 of the pre-grinding feeding main shaft; the pre-grinding feeding trough cover 24 is installed In the upper part of the pre-grinding feed chute 32, there is also a premix feed port in the left middle part, on which the feed hopper 25 is installed.

碾碎装置是由碾碎箱38、碾碎动力机构和碾碎机构构成。The crushing device is composed of a crushing box 38, a crushing power mechanism and a crushing mechanism.

碾碎箱38为截面呈矩形状的空心箱体(预粉碎进料装置的预粉碎进料槽32的中右部分安装在其上部),其上面开有进料口34(与预粉碎进料槽32右部底面的出料口33对应);在碾碎箱38的内腔中,设置有左低右高的集料槽37,该集料槽37的左端穿出碾碎箱38的左壁后连通下料管45的右端;在碾碎箱38的下部设置有四根(也可为三根或五根或六根或更多根)的碾碎箱支撑脚44。The crushing box 38 is a hollow box with a rectangular cross-section (the middle right part of the pre-crushing feeding chute 32 of the pre-crushing feeding device is installed on its upper part), and a feeding port 34 (which is the same as that of the pre-crushing feeding device) is opened on it. The discharge port 33 on the bottom surface of the right part of the groove 32 corresponds to); in the inner cavity of the crushing box 38, there is a collecting trough 37 that is low on the left and high on the right. The back of the wall communicates with the right end of the feeding pipe 45; the lower part of the crushing box 38 is provided with four (can also be three or five or six or more) crushing box supporting feet 44.

碾碎动力机构是由碾碎电机50、碾碎电机支架49、主碾碎辊轴36、主碾碎辊齿轮51、从碾碎辊轴39、从碾碎辊齿轮55、主碾碎辊前轴承座53、主碾碎辊后轴承座54、碾碎电机输出轴联轴器52构成。碾碎电机支架49设置在碾碎箱38后侧面,其上安装碾碎电机50;主碾碎辊轴36呈前后方向穿装在碾碎箱38的右中上部位,其前端穿出碾碎箱38的前面后穿进主碾碎辊前轴承座53中,其后端穿出碾碎箱38的后面、再穿出主碾碎辊后轴承座54后穿装主碾碎辊齿轮51、再通过碾碎电机输出轴联轴器52与碾碎电机50的输出轴形成联接;从碾碎辊轴39呈前后方向穿装在碾碎箱38的左中上部位,其前端穿出碾碎箱38的前面后穿进从碾碎辊前轴承座(附图中未画出)中,其后端穿出碾碎箱38的后面、再穿出从碾碎辊后轴承座(附图中未画出)后穿装与主碾碎辊齿轮51啮合的从碾碎辊齿轮55。The crushing power mechanism is composed of the crushing motor 50, the crushing motor bracket 49, the main crushing roller shaft 36, the main crushing roller gear 51, the secondary crushing roller shaft 39, the secondary crushing roller gear 55, and the front of the main crushing roller. The bearing seat 53, the rear bearing seat 54 of the main grinding roller, and the output shaft coupling 52 of the grinding motor are constituted. The crushing motor bracket 49 is arranged on the rear side of the crushing box 38, and the crushing motor 50 is installed on it; The front and rear of the box 38 penetrate into the front bearing seat 53 of the main grinding roller, and the rear end of the box 38 penetrates the rear of the grinding box 38, and then passes through the rear bearing seat 54 of the main grinding roller, and then wears the main grinding roller gear 51, Then, it is connected with the output shaft of the grinding motor 50 through the grinding motor output shaft coupling 52; The front of the box 38 penetrates into the front bearing seat of the grinding roller (not shown in the drawings), and the rear end of the box 38 passes through the rear of the grinding box 38, and then passes through the rear bearing seat of the grinding roller (in the drawing). Not shown), the secondary grinding roller gear 55 meshed with the main grinding roller gear 51 is fitted.

碾碎机构是由外柱面上均布有碾碎齿的主碾碎辊筒35和从碾碎辊筒40构成,主碾碎辊筒35和从碾碎辊筒40分别套装在碾碎箱38内腔中的主碾碎辊轴36和从碾碎辊轴39上。The crushing mechanism is composed of a main crushing roller 35 and a secondary crushing roller 40 with crushing teeth evenly distributed on the outer cylindrical surface. 38 On the primary crushing roller 36 and the secondary crushing roller 39 in the inner cavity.

混料装置是由混料箱8、混料动力机构、混料搅动机构和混合料卸料机构构成。The mixing device is composed of a mixing box 8, a mixing power mechanism, a mixing stirring mechanism and a mixing discharging mechanism.

混料箱8是一个圆形的空心箱体(预粉碎进料装置的预粉碎进料电机19和预粉碎进料槽32的中左部分安装在其上部),在其下部设置有四根支撑脚(包括一对对称的、用于安装混合料卸料机构的混料箱安装支撑脚5和一对对称的混料箱支撑脚48);在其内腔的中上部位设置有动力隔离支撑板18,该动力隔离支撑板18与混料箱8的内顶面所构成的空腔用于安装混料动力机构;下料管45呈左低右高倾斜布置,其左右两端分别连通混料箱8的中部内腔和碾碎箱38的中下部内腔。The mixing box 8 is a circular hollow box (the pre-crushing feeding motor 19 of the pre-crushing feeding device and the middle left part of the pre-crushing feeding chute 32 are installed on its upper part), and four supports are arranged at the lower part of the mixing box 8 Feet (including a pair of symmetrical mixing box mounting support feet 5 and a pair of symmetrical mixing box supporting feet 48 for installing the mixing material unloading mechanism); a dynamic isolation support is provided in the upper and middle parts of its inner cavity plate 18, the cavity formed by the power isolation support plate 18 and the inner top surface of the mixing box 8 is used to install the mixing power mechanism; the lowering pipe 45 is arranged with a left low and a right high inclination, and its left and right ends are respectively connected to the mixing The middle inner cavity of the material box 8 and the middle and lower inner cavity of the crushing box 38 .

混料动力机构是由混料电机28、混料电机支架41、主传动轴47、主传动齿轮42、从传动轴27、从传动齿轮20、混料电机轴联轴器43、主传动轴承座46、从传动轴上轴承座26和从传动轴下轴承座21构成。The mixing power mechanism is composed of the mixing motor 28, the mixing motor bracket 41, the main drive shaft 47, the main drive gear 42, the slave drive shaft 27, the slave drive gear 20, the mixing motor shaft coupling 43, and the main drive bearing seat. 46. The upper bearing seat 26 of the slave transmission shaft and the lower bearing seat 21 of the slave transmission shaft are formed.

混料电机支架41设置在动力隔离支撑板18与混料箱8的内顶面所构成的空腔的中上部位的一侧,其上安装混料电机28;混料电机28的输出轴通过混料电机轴联轴器43连接其上穿装有主传动齿轮42的主传动轴47的上端,主传动轴47的下端穿过安装在动力隔离支撑板18上(中右部位)的主传动轴承座46后向下穿进混料箱8中由动力隔离支撑板18隔离出来的下部内腔中;从传动轴27的上端穿进安装在混料箱8内腔顶面中心部位的从传动轴上轴承座26中,其中上部位穿装与主传动齿轮42啮合的从传动齿轮20,其下端穿过安装在动力隔离支撑板18上(中心部位)的从传动轴下轴承座21后向下穿进混料箱8中由动力隔离支撑板18隔离出来的下部内腔中。The mixing motor bracket 41 is arranged on one side of the middle and upper part of the cavity formed by the power isolation support plate 18 and the inner top surface of the mixing box 8, on which the mixing motor 28 is installed; the output shaft of the mixing motor 28 passes through The mixing motor shaft coupling 43 is connected to the upper end of the main transmission shaft 47 on which the main transmission gear 42 is worn, and the lower end of the main transmission shaft 47 passes through the main transmission installed on the power isolation support plate 18 (the middle right part). The bearing seat 46 then penetrates downward into the lower inner cavity of the mixing box 8 which is isolated by the power isolation support plate 18; from the upper end of the transmission shaft 27, it penetrates into the driven transmission installed at the center of the top surface of the inner cavity of the mixing box 8. In the bearing seat 26 on the shaft, the upper part of which is fitted with the slave transmission gear 20 meshing with the main transmission gear 42, and the lower end of the slave transmission shaft It penetrates down into the lower inner cavity of the mixing box 8 which is isolated by the power isolation support plate 18 .

混料搅动机构是由混料主搅动机构和混料辅搅动机构以及刮料组件构成。The mixing and stirring mechanism is composed of the main mixing mechanism, the auxiliary mixing mechanism and the scraping component.

混料主搅动机构是由从传动轴27和二根(本例采用六根)以上的混料主搅动辊12构成,混料主搅动辊12呈水平地安装在从传动轴27上;相邻两根混料主搅动辊12可以为同一平面,也可以为不同平面(包括两个相互垂直的平面或呈一定夹角的平面)。The mixing main stirring mechanism is composed of the slave transmission shaft 27 and more than two (six in this example) mixing main mixing rollers 12, and the mixing main mixing roller 12 is horizontally installed on the slave transmission shaft 27; The root mixing main stirring roller 12 can be the same plane or different planes (including two planes perpendicular to each other or planes with a certain angle).

混料辅搅动机构是由混料辅搅动传动组件和混料辅搅动组件构成。The mixing auxiliary stirring mechanism is composed of the mixing auxiliary stirring transmission component and the mixing auxiliary stirring component.

混料辅搅动传动组件是由主传动轴47、混料辅搅动驱动齿轮3、混料辅搅动内齿轮17、内齿轮上压圈16、内齿轮下托圈13、上滚珠15和下滚珠14构成。The mixing auxiliary stirring transmission assembly is composed of the main drive shaft 47, the mixing auxiliary stirring driving gear 3, the mixing auxiliary stirring inner gear 17, the inner gear upper pressure ring 16, the inner gear lower support ring 13, the upper ball 15 and the lower ball 14. constitute.

混料辅搅动内齿轮17设置在动力隔离支撑板18下面的混料箱8的上部内腔壁上,其上、下分别安装内齿轮上压圈16和内齿轮下托圈13;在混料辅搅动内齿轮17的上、下面上,分别开有用于安装多颗上滚珠15和下滚珠14的圆环槽,在内齿轮上压圈16的下面和内齿轮下托圈13的上面分别开有与上滚珠15和下滚珠14配套的圆环槽,内齿轮上压圈16、上滚珠15和混料辅搅动内齿轮17构成一个平面轴承,混料辅搅动内齿轮17、下滚珠14和内齿轮下托圈13构成一个平面轴承,使得混料辅搅动内齿轮17能够自由地旋转。在主传动轴47的下端安装有与内齿轮下托圈13形成内啮合的混料辅搅动驱动齿轮3。The mixing auxiliary stirring inner gear 17 is arranged on the upper inner cavity wall of the mixing box 8 under the power isolation support plate 18, and the upper and lower inner gear pressing rings 16 and the inner gear lower supporting rings 13 are respectively installed; The upper and lower surfaces of the auxiliary stirring inner gear 17 are respectively provided with annular grooves for installing a plurality of upper balls 15 and lower balls 14, and the lower surface of the upper pressure ring 16 of the inner gear and the upper surface of the lower support ring 13 of the inner gear are respectively opened. There is a ring groove matched with the upper ball 15 and the lower ball 14. The upper pressure ring 16 of the internal gear, the upper ball 15 and the mixing auxiliary stirring internal gear 17 constitute a plane bearing. The mixing auxiliary stirring internal gear 17, the lower ball 14 and The inner gear lower support ring 13 constitutes a plane bearing, so that the mixing auxiliary stirring inner gear 17 can rotate freely. The lower end of the main drive shaft 47 is installed with a mixing auxiliary stirring drive gear 3 which forms an internal meshing with the lower support ring 13 of the internal gear.

混料辅搅动组件是由垂直地安装在混料辅搅动内齿轮17下面的混料辅搅动竖杆10和二根以上的混料辅搅动横杆11构成,混料辅搅动横杆11的一端均水平地安装在混料辅搅动竖杆10上,其另一端均指向从传动轴27的中心;混料辅搅动横杆11与混料主搅动辊12形成交错排列。The mixing auxiliary stirring component is composed of a mixing auxiliary stirring vertical rod 10 vertically installed under the mixing auxiliary stirring internal gear 17 and more than two mixing auxiliary stirring horizontal bars 11. One end of the mixing auxiliary stirring horizontal rod 11 They are evenly installed on the auxiliary mixing vertical rod 10, the other ends of which are all directed to the center of the secondary transmission shaft 27;

刮料组件是由刮料杆9和一对刮料支撑杆7构成,刮料支撑杆7分别安装在混料辅搅动竖杆10外侧(即:靠近混料箱8的内壁)的上下部位,刮料杆9的上下部位分别连接刮料支撑杆7的上下部。The scraping assembly is composed of a scraping rod 9 and a pair of scraping support rods 7. The scraping support rods 7 are respectively installed on the upper and lower parts of the outer side of the mixing auxiliary stirring vertical rod 10 (that is, close to the inner wall of the mixing box 8). The upper and lower parts of the scraping rod 9 are respectively connected to the upper and lower parts of the scraping support rod 7 .

混合料卸料机构是由左混合料卸料板6、右混合料卸料板2、左电动伸缩杆4和右电动伸缩杆1构成,左混合料卸料板6的左边铰装在混料箱8下端的左边,右混合料卸料板2的右边铰装在混料箱8下端的右边,左电动伸缩杆4和右电动伸缩杆1的上端分别铰装在左混合料卸料板6和右混合料卸料板2的下面,左电动伸缩杆4和右电动伸缩杆1的下端分别铰装在混料箱8下部的混料箱安装支撑脚5上。The mixed material discharge mechanism is composed of the left mixed material discharge plate 6, the right mixed material discharge plate 2, the left electric telescopic rod 4 and the right electric telescopic rod 1. The left side of the left mixed material discharge plate 6 is hinged on the mixing material. The left side of the lower end of the box 8, the right side of the right mixture discharge plate 2 is hinged on the right side of the lower end of the mixing box 8, and the upper ends of the left electric telescopic rod 4 and the right electric telescopic rod 1 are hinged on the left mixture discharge plate 6 respectively. Below the right mixture discharge plate 2, the lower ends of the left electric telescopic rod 4 and the right electric telescopic rod 1 are hingedly mounted on the mixing box mounting support feet 5 at the lower part of the mixing box 8, respectively.

预粉碎进料电机19、混料电机28和碾碎电机50均为减速电机。The pre-crushing feeding motor 19, the mixing motor 28 and the crushing motor 50 are all geared motors.

使用时,先启动预粉碎进料电机19、混料电机28和碾碎电机50,预粉碎进料电机19带动预粉碎进料主轴30转动,进而带动预粉碎进料铰刀29旋转;碾碎电机50带动主碾碎辊齿轮51和从碾碎辊齿轮55作相对转动,进而带动主碾碎辊筒35和从碾碎辊筒40作相对转动;混料电机28带动主传动轴47和主传动齿轮42转动,进而带动从传动轴27和从传动齿轮20作相对转动;主传动轴47又带动混料辅搅动驱动齿轮3转动,进而带动混料辅搅动内齿轮17作同向转动。When in use, first start the pre-crushing feed motor 19, the mixing motor 28 and the crushing motor 50, the pre-crushing feeding motor 19 drives the pre-crushing feeding spindle 30 to rotate, and then drives the pre-crushing feeding reamer 29 to rotate; The motor 50 drives the main grinding roller gear 51 and the secondary grinding roller gear 55 to rotate relative to each other, and then drives the main grinding roller 35 and the secondary grinding roller 40 to rotate relative to each other; the mixing motor 28 drives the main drive shaft 47 and the main drive shaft 47. The transmission gear 42 rotates, and then drives the secondary transmission shaft 27 and the secondary transmission gear 20 to rotate relative to each other; the main transmission shaft 47 drives the mixing auxiliary stirring drive gear 3 to rotate, thereby driving the mixing auxiliary stirring internal gear 17 to rotate in the same direction.

其后,将经过初步混合的育苗基质从料斗25中加入,并进入到预粉碎进料槽32中,被旋转预粉碎进料铰刀29将其向预粉碎进料槽32的右端推进。在推进的过程中,育苗基质一方面被进一步混合均匀,另一方面被预粉碎进料铰刀29铰碎,从而得到初步的粉碎。当育苗基质被推进到,预粉碎进料槽32的右端时,随即从其右部底面的出料口33落入碾碎箱38上面的进料口34中,进而掉入主碾碎辊筒35和从碾碎辊筒40之间,被相对转动的主碾碎辊筒35和从碾碎辊筒40碾碎,进而掉入到碾碎箱38内中下部的集料槽37上。由于集料槽37是呈左低右高的倾斜设置的,因而,被进一步粉碎、并掉落在集料槽37上的育苗基质在重力和整机本身的振动下,由右向左流向下料管45,进而流进混料箱8的内腔中部。此时,一方面垂直地安装在混料辅搅动内齿轮17下面的混料辅搅动竖杆10连同刮料杆9一起反向转动(相对正向转动的混料辅搅动内齿轮17而言),将由下料管45掉落下来的育苗基质搅向混料箱8的中间,进而,由相对转动的混料辅搅动横杆11和混料主搅动辊12将其进一步搅动混合,使得其进一步得到混合均匀。其后,得到进一步混合均匀、且已经被粉碎的育苗基质落向混料箱8内腔底部的左混合料卸料板6和右混合料卸料板2上。当左混合料卸料板6和右混合料卸料板2上积聚的育苗基质达到一定的体积或重量数量时,启动左电动伸缩杆4和右电动伸缩杆1,此时,电动伸缩杆4和右电动伸缩杆1回缩,左混合料卸料板6和右混合料卸料板2分别绕混料箱8底部的左、右边向下转动,从而将左混合料卸料板6和右混合料卸料板2上积聚的育苗基质卸出。Thereafter, the preliminarily mixed seedling raising substrate is added from the hopper 25 and entered into the pre-grinding feed trough 32 , and is pushed to the right end of the pre-grinding feed trough 32 by the rotating pre-grinding feed reamer 29 . During the advancing process, the seedling substrate is further mixed evenly on the one hand, and reamed by the pre-pulverized feeding reamer 29 on the other hand, so as to obtain preliminary pulverization. When the seedling substrate is pushed to the right end of the pre-grinding feed chute 32, it immediately falls into the feed opening 34 above the grinding box 38 from the discharge opening 33 on the bottom surface of the right part, and then falls into the main grinding roller. 35 and the secondary crushing drum 40 are crushed by the relatively rotating main crushing drum 35 and the secondary crushing drum 40 , and then fall into the collecting trough 37 in the middle and lower part of the crushing box 38 . Since the collecting trough 37 is inclined and arranged in a low-left and right-high manner, the seedling substrate that is further crushed and dropped on the collecting trough 37 flows downward from right to left under the gravity and the vibration of the whole machine itself. The material pipe 45 then flows into the middle of the inner cavity of the mixing box 8 . At this time, on the one hand, the mixing auxiliary stirring vertical rod 10 vertically installed under the mixing auxiliary stirring internal gear 17 rotates reversely together with the scraping rod 9 (relative to the mixing auxiliary stirring internal gear 17 that rotates in the forward direction) , the seedling substrate dropped from the feeding pipe 45 is stirred to the middle of the mixing box 8, and then, it is further stirred and mixed by the relatively rotating auxiliary mixing cross bar 11 and the mixing main mixing roller 12, so that it is further mixed. Get a homogeneous mix. Afterwards, the seedling substrates that have been further mixed evenly and have been crushed fall onto the left and right mixture discharge plates 6 and 2 at the bottom of the inner cavity of the mixing box 8 . When the seedling substrate accumulated on the left mixture discharge plate 6 and the right mixture discharge plate 2 reaches a certain volume or weight, the left electric telescopic rod 4 and the right electric telescopic rod 1 are activated. At this time, the electric telescopic rod 4 And the right electric telescopic rod 1 retracts, the left mixture discharge plate 6 and the right mixture discharge plate 2 rotate downwards around the left and right sides of the bottom of the mixing box 8 respectively, so that the left mixture discharge plate 6 and the right The seedling substrate accumulated on the mixture discharge plate 2 is discharged.

本实用新型的新型育苗基质粉碎机,可用于各类育苗基质的粉碎和混合。The novel seedling substrate pulverizer of the utility model can be used for pulverizing and mixing various seedling substrates.

Claims (5)

1.一种新型育苗基质粉碎机,包括预粉碎进料装置、碾碎装置和混料装置,所述碾碎装置和混料装置并排安装、并通过下料管(45)构成连接,所述预粉碎进料装置安装在碾碎装置和混料装置的上部;其特征在于:所述混料装置包括混料箱(8)、混料动力机构、混料搅动机构和混合料卸料机构;1. A novel seedling substrate pulverizer, comprising a pre-pulverizing feeding device, a crushing device and a mixing device, the crushing device and the mixing device are installed side by side and connected by a feeding pipe (45), the described The pre-crushing feeding device is installed on the upper part of the crushing device and the mixing device; it is characterized in that: the mixing device comprises a mixing box (8), a mixing power mechanism, a mixing stirring mechanism and a mixing discharging mechanism; 所述混料箱(8)为圆形空心箱体,其下部设置有四根以上的支撑脚;在其内腔的中上部位设置有动力隔离支撑板(18);所述下料管(45)的两端分别连通混料箱(8)和碾碎装置;The mixing box (8) is a circular hollow box, the lower part of which is provided with more than four supporting feet; the middle and upper parts of the inner cavity are provided with a dynamic isolation supporting plate (18); the feeding pipe ( The two ends of 45) are respectively connected to the mixing box (8) and the crushing device; 所述混料动力机构安装在混料箱(8)中由动力隔离支撑板(18)隔离出来的上部内腔中,其包括混料电机(28)、混料电机支架(41)、主传动轴(47)、主传动齿轮(42)、从传动轴(27)、从传动齿轮(20);所述混料电机支架(41)设置在所述上部内腔的中上部位的一侧,其上安装混料电机(28);所述混料电机(28)的输出轴通过混料电机轴联轴器(43)连接其上穿装有主传动齿轮(42)的主传动轴(47)的上端,所述主传动轴(47)的下端穿过安装在动力隔离支撑板(18)上的主传动轴承座(46)后向下穿进混料箱(8)中由动力隔离支撑板(18)隔离出来的下部内腔中;所述从传动轴(27)的上端穿进安装在混料箱(8)内腔顶面中心部位的从传动轴上轴承座(26)中,其中上部位穿装与主传动齿轮(42)啮合的从传动齿轮(20),其下端穿过安装在动力隔离支撑板(18)上的从传动轴下轴承座(21)后向下穿进混料箱(8)中由动力隔离支撑板(18)隔离出来的下部内腔中;The mixing power mechanism is installed in the upper inner cavity isolated by the power isolation support plate (18) in the mixing box (8), and comprises a mixing motor (28), a mixing motor bracket (41), a main drive a shaft (47), a main drive gear (42), a slave drive shaft (27), and a slave drive gear (20); the mixing motor bracket (41) is arranged on one side of the upper middle part of the upper inner cavity, A mixing motor (28) is installed thereon; the output shaft of the mixing motor (28) is connected to the main transmission shaft (47) on which the main transmission gear (42) is worn through the mixing motor shaft coupling (43). ), the lower end of the main drive shaft (47) passes through the main drive bearing seat (46) installed on the power isolation support plate (18) and then goes down into the mixing box (8) to be supported by the power isolation In the lower inner cavity isolated by the plate (18); the upper end of the secondary transmission shaft (27) penetrates into the upper bearing seat (26) of the secondary transmission shaft installed in the central part of the top surface of the inner cavity of the mixing box (8), The upper part is fitted with the secondary transmission gear (20) meshing with the main transmission gear (42), and the lower end thereof passes through the lower bearing seat (21) of the secondary transmission shaft installed on the power isolation support plate (18) and then penetrates downward. in the lower inner cavity isolated by the dynamic isolation support plate (18) in the mixing box (8); 所述混料搅动机构包括混料主搅动机构和混料辅搅动机构,所述混料主搅动机构包括从传动轴(27)和二根以上、水平、对称地安装在从传动轴(27)上的混料主搅动辊(12);所述混料辅搅动机构包括混料辅搅动传动组件和混料辅搅动组件,所述混料辅搅动传动组件包括主传动轴(47)、混料辅搅动驱动齿轮(3)、混料辅搅动内齿轮(17)、内齿轮上压圈(16)和内齿轮下托圈(13);所述混料辅搅动内齿轮(17)设置在动力隔离支撑板(18)下面的混料箱(8)的上部内腔壁上,其上下分别安装内齿轮上压圈(16)和内齿轮下托圈(13);在所述混料辅搅动内齿轮(17)的上下面上分别开有用于安装上滚珠(15)和下滚珠(14)的圆环槽,在所述内齿轮上压圈(16)的下面和内齿轮下托圈(13)的上面分别开有与上滚珠(15)和下滚珠(14)配套的圆环槽;在所述主传动轴(47)的下端安装有与混料辅搅动内齿轮(17)形成内啮合的混料辅搅动驱动齿轮(3);所述混料辅搅动组件包括垂直地安装在混料辅搅动内齿轮(17)下面的混料辅搅动竖杆(10)和二根以上、水平地安装在混料辅搅动竖杆(10)内侧的混料辅搅动横杆(11),所述混料辅搅动横杆(11)与混料主搅动辊(12)形成交错;The mixing and stirring mechanism includes a main mixing mechanism and an auxiliary mixing mechanism, and the main mixing mechanism includes a secondary transmission shaft (27) and two or more, horizontally and symmetrically installed on the secondary transmission shaft (27) The mixing main stirring roller (12) on the upper part; the mixing auxiliary stirring mechanism includes a mixing auxiliary stirring transmission component and a mixing auxiliary stirring component, and the mixing auxiliary stirring transmission component includes a main drive shaft (47), a mixing auxiliary stirring Auxiliary stirring driving gear (3), mixing auxiliary stirring inner gear (17), inner gear upper pressing ring (16) and inner gear lower supporting ring (13); the mixing auxiliary stirring inner gear (17) is arranged in the power On the upper inner cavity wall of the mixing box (8) below the isolation support plate (18), the upper and lower pressure rings (16) of the internal gear and the lower support ring (13) of the internal gear are respectively installed on the upper and lower sides; The upper and lower surfaces of the inner gear (17) are respectively provided with annular grooves for installing the upper balls (15) and the lower balls (14). 13) are respectively provided with annular grooves matched with the upper ball (15) and the lower ball (14); the lower end of the main drive shaft (47) is installed with a mixing auxiliary stirring internal gear (17). The meshing auxiliary mixing and stirring drive gear (3); the auxiliary mixing and stirring assembly comprises auxiliary mixing vertical rods (10) vertically installed under the auxiliary mixing internal gear (17) and two or more horizontal and horizontal rods (10). A mixing auxiliary stirring crossbar (11) installed on the inner side of the mixing auxiliary stirring vertical rod (10), the mixing auxiliary stirring crossbar (11) and the mixing main stirring roller (12) are staggered; 所述混合料卸料机构包括左边铰装在混料箱(8)下端左边的左混合料卸料板(6)、右边铰装在混料箱(8)下端右边的右混合料卸料板(2)、左电动伸缩杆(4)、右电动伸缩杆(1),所述左电动伸缩杆(4)和右电动伸缩杆(1)的上端分别铰装在左混合料卸料板(6)和右混合料卸料板(2)的下面,所述左电动伸缩杆(4)和右电动伸缩杆(1)的下端分别铰装在混料箱(8)下部的混料箱安装支撑脚(5)上。The mixed material discharge mechanism comprises a left mixed material discharge plate (6) hingedly mounted on the left side of the lower end of the mixing box (8), and a right mixed material discharge plate hinged on the right side of the lower end of the mixing box (8). (2), the left electric telescopic rod (4), the right electric telescopic rod (1), the upper ends of the left electric telescopic rod (4) and the right electric telescopic rod (1) are hingedly mounted on the left mixture discharge plate ( 6) and below the right mixture discharge plate (2), the lower ends of the left electric telescopic rod (4) and the right electric telescopic rod (1) are hingedly mounted on the mixing box at the lower part of the mixing box (8). on the support feet (5). 2.根据权利要求1所述的新型育苗基质粉碎机,其特征在于:在所述混料辅搅动竖杆(10)的外侧还设置有由刮料杆(9)和一对刮料支撑杆(7)构成的刮料组件,所述刮料支撑杆(7)分别安装在混料辅搅动竖杆(10)外侧的上下部位,所述刮料杆(9)的上下部分别连接刮料支撑杆(7)的外侧端。2. The novel seedling substrate pulverizer according to claim 1, characterized in that: the outer side of the auxiliary mixing vertical rod (10) is also provided with a scraper rod (9) and a pair of scraper support rods (7) The scraping component is formed, the scraping support rods (7) are respectively installed on the upper and lower parts of the outer side of the auxiliary mixing vertical rod (10), and the upper and lower parts of the scraping rods (9) are respectively connected to scraping materials The outer end of the support rod (7). 3.根据权利要求1或2所述的新型育苗基质粉碎机,其特征在于:所述碾碎装置包括碾碎箱(38)、碾碎动力机构和碾碎机构;3. The new seedling substrate pulverizer according to claim 1 or 2, characterized in that: the pulverizing device comprises a pulverizing box (38), a pulverizing power mechanism and a pulverizing mechanism; 所述碾碎箱(38)为空心箱体,其上面开有进料口(34);其内腔设置有左低右高的集料槽(37),所述集料槽(37)的左端连通下料管(45)的右端;在其下部设置有三根以上的碾碎箱支撑脚(44);The crushing box (38) is a hollow box with a feeding port (34) opened on it; its inner cavity is provided with a collecting trough (37) that is low on the left and high on the right. The left end communicates with the right end of the feeding pipe (45); at the lower part thereof, more than three crushing box supporting feet (44) are arranged; 所述碾碎动力机构包括碾碎电机(50)、碾碎电机支架(49)、主碾碎辊轴(36)、主碾碎辊齿轮(51)、从碾碎辊轴(39)和从碾碎辊齿轮(55);所述碾碎电机支架(49)设置在碾碎箱(38)后侧面,其上安装碾碎电机(50);所述主碾碎辊轴(36)呈前后方向穿装在碾碎箱(38)的右中上部位,其前端穿出碾碎箱(38)的前面后穿进主碾碎辊前轴承座(53)中,其后端穿出碾碎箱(38)的后面、再穿出主碾碎辊后轴承座(54)后穿装主碾碎辊齿轮(51),再通过碾碎电机输出轴联轴器(52)与碾碎电机输出轴形成联接;所述从碾碎辊轴(39)呈前后方向穿装在碾碎箱(38)的左中上部位,其前端穿出碾碎箱(38)的前面后穿进从碾碎辊前轴承座中,其后端穿出碾碎箱(38)的后面、再穿出从碾碎辊后轴承座后穿装与主碾碎辊齿轮(51)啮合的从碾碎辊齿轮(55);The grinding power mechanism includes a grinding motor (50), a grinding motor support (49), a main grinding roller shaft (36), a main grinding roller gear (51), a secondary grinding roller shaft (39) and a secondary grinding roller The grinding roller gear (55); the grinding motor bracket (49) is arranged on the rear side of the grinding box (38), and the grinding motor (50) is installed on it; the main grinding roller shaft (36) is arranged in the front and rear The direction wear is installed in the upper right part of the crushing box (38), its front end penetrates out of the front of the crushing box (38), and then penetrates into the front bearing seat (53) of the main crushing roller, and its rear end penetrates out of the crushing box (38). The rear of the box (38) is then passed through the rear bearing seat (54) of the main grinding roller, and then the main grinding roller gear (51) is installed, and then the output shaft coupling (52) of the grinding motor and the grinding motor are outputted. The shafts form a coupling; the secondary roller shaft (39) is installed in the front and rear directions of the upper left part of the crushing box (38), and its front end penetrates out of the front of the crushing box (38) and passes through the In the front bearing seat of the roller, the rear end penetrates out of the back of the grinding box (38), and then goes out from the rear bearing seat of the grinding roller, and is fitted with a secondary grinding roller gear (51) that meshes with the main grinding roller gear (51). 55); 所述碾碎机构包括主碾碎辊筒(35)和从碾碎辊筒(40),所述主碾碎辊筒(35)和从碾碎辊筒(40)分别套装在碾碎箱(38)内腔中的主碾碎辊轴(36)和从碾碎辊轴(39)上。The grinding mechanism includes a main grinding roller (35) and a secondary grinding roller (40). 38) On the primary grinding roller (36) and the secondary grinding roller (39) in the inner cavity. 4.根据权利要求3所述的新型育苗基质粉碎机,其特征在于:在所述主碾碎辊筒(35)和从碾碎辊筒(40)的外柱面上,均布有碾碎齿。4. The new seedling substrate pulverizer according to claim 3, characterized in that: on the outer cylindrical surfaces of the main grinding roller (35) and the secondary grinding roller (40), there are evenly distributed grinding tooth. 5.根据权利要求4所述的新型育苗基质粉碎机,其特征在于:所述预粉碎进料装置包括预粉碎进料电机(19)、预粉碎进料槽(32)、预粉碎进料主轴(30)、预粉碎进料铰刀(29)和预粉碎进料槽盖(24);所述预粉碎进料电机(19)安装在混料箱(8)的上面左边;所述预粉碎进料槽(32)的截面呈上方、下半圆形,安装在混料箱(8)的上面右边和碾碎箱(38)的上面左边,其右部底面对应进料口(34)的部位开有出料口(33);螺旋状的预粉碎进料铰刀(29)套装在预粉碎进料主轴(30)上,所述预粉碎进料主轴(30)安装在预粉碎进料槽(32)的内腔中,其左端向左穿出预粉碎进料槽(32)后、再穿出预粉碎进料主轴左轴承座(23)后通过预粉碎进料电机轴联轴器(22)与预粉碎进料电机(19)的输出轴联接;所述预粉碎进料主轴(30)的右端向右穿出预粉碎进料槽(32)后、再穿进预粉碎进料主轴右轴承座(31)中;所述预粉碎进料槽盖(24)安装在预粉碎进料槽(32)的上部,在其左中部位还开有预混料进料口,其上安装进料斗(25)。5. The novel seedling substrate pulverizer according to claim 4, characterized in that: the pre-pulverization feeding device comprises a pre-pulverizing feeding motor (19), a pre-pulverizing feeding trough (32), a pre-pulverizing feeding spindle (30), a pre-crushing feed reamer (29) and a pre-crushing feed slot cover (24); the pre-crushing feeding motor (19) is installed on the upper left side of the mixing box (8); the pre-crushing feeding motor (19) The section of the feeding chute (32) is semicircular at the top and bottom, and is installed on the upper right side of the mixing box (8) and the upper left side of the crushing box (38), and the bottom surface of the right part corresponds to the bottom surface of the feeding port (34). A discharge port (33) is opened at the part; the spiral pre-grinding feed reamer (29) is sleeved on the pre-grinding feed spindle (30), and the pre-grinding feed spindle (30) is installed on the pre-grinding feed shaft (30). In the inner cavity of the groove (32), the left end penetrates the pre-crushing feed groove (32) to the left, and then penetrates the left bearing seat (23) of the pre-crushing feeding main shaft, and then passes through the pre-crushing feeding motor shaft coupling. (22) is connected with the output shaft of the pre-crushing feed motor (19); the right end of the pre-crushing feeding main shaft (30) passes rightwards out of the pre-crushing feeding chute (32), and then enters the pre-crushing feeding In the right bearing seat (31) of the main shaft; the pre-grinding feed slot cover (24) is installed on the upper part of the pre-grinding feed slot (32), and a pre-mix feed port is also opened in the middle left of the cover, on which Install the feed hopper (25).
CN201921941338.1U 2019-11-11 2019-11-11 A new type of seedling substrate pulverizer Withdrawn - After Issue CN211329754U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110787894A (en) * 2019-11-11 2020-02-14 湖南省烟草公司永州市公司 A new type of seedling substrate pulverizer
CN112774549A (en) * 2020-12-17 2021-05-11 贵州金农富平生态农牧科技有限公司 Device for preparing organic fertilizer by using breeding waste
CN113519348A (en) * 2021-07-20 2021-10-22 百色学院 Method and device for cultivating Xiuzhen mushroom with medium containing sunflower flower plate

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110787894A (en) * 2019-11-11 2020-02-14 湖南省烟草公司永州市公司 A new type of seedling substrate pulverizer
CN110787894B (en) * 2019-11-11 2024-12-03 湖南省烟草公司永州市公司 Novel seedling substrate grinder
CN112774549A (en) * 2020-12-17 2021-05-11 贵州金农富平生态农牧科技有限公司 Device for preparing organic fertilizer by using breeding waste
CN113519348A (en) * 2021-07-20 2021-10-22 百色学院 Method and device for cultivating Xiuzhen mushroom with medium containing sunflower flower plate
CN113519348B (en) * 2021-07-20 2024-03-29 百色学院 Method and device for cultivating Pleurotus geesteranus using culture medium containing sunflower disk

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