CN211329206U - Vacuum emulsifying machine - Google Patents
Vacuum emulsifying machine Download PDFInfo
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- CN211329206U CN211329206U CN201922131297.6U CN201922131297U CN211329206U CN 211329206 U CN211329206 U CN 211329206U CN 201922131297 U CN201922131297 U CN 201922131297U CN 211329206 U CN211329206 U CN 211329206U
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Abstract
The utility model discloses a vacuum emulsification machine, including the emulsification tank body, the internally mounted of the emulsification tank body has stirring bearing, the motor is installed to stirring bearing's upper end, the bottom scraper blade is installed to stirring bearing's lower extreme, the gear protective housing is installed in stirring bearing's the outside, the internally mounted of gear protective housing has three drive bevel gear, drive bevel gear is all installed to drive bevel gear's both sides, six main stirring rakes are evenly installed in the outside of gear protective housing, reverse stirring rake installation frame is installed to the top of gear protective housing. The utility model discloses an install reverse stirring rake installation frame, shear bar, reverse stirring rake and main stirring rake and can be increasing the shearing action that the emulsification in-process raw materials received for the raw materials emulsification is quicker, and the product quality of emulsification is better, shortens the production time, effectual improvement production efficiency, simple structure, convenient operation.
Description
Technical Field
The utility model relates to a vacuum emulsification machine technical field specifically is a vacuum emulsification machine.
Background
With the rapid development of social economy, the vacuum emulsifying machine is a processing device which is used for rapidly and uniformly distributing one phase or a plurality of phases into another continuous phase by using a high-shear emulsifier under a vacuum state of materials, and the materials are subjected to comprehensive actions of hydraulic shearing, centrifugal extrusion, impact, tearing and the like for tens of thousands of times per minute in a narrow gap between a stator and a rotor by using the powerful kinetic energy brought by machinery, are instantly and uniformly dispersed and emulsified, and finally obtain high-quality products which are fine and stable and have no bubbles through the circulating reciprocation of high frequency.
However, the distance between the stirring shafts of the existing vacuum emulsifying machine is large, so that the shearing force action on the raw materials in the emulsifying process is small, the production time is long, and the efficiency is low; thus, the existing requirements are not met, and a vacuum emulsifying machine is provided for the requirements.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a vacuum emulsification machine to the distance is great between the (mixing) shaft of the current vacuum emulsification machine who proposes in solving above-mentioned background art, makes the shearing force effect that the emulsification in-process raw materials received little, and production time is long, inefficiency scheduling problem.
In order to achieve the above object, the utility model provides a following technical scheme: a vacuum emulsifying machine comprises an emulsifying tank body, wherein a stirring bearing is arranged inside the emulsifying tank body, a motor is arranged at the upper end of the stirring bearing, a bottom scraper plate is arranged at the lower end of the stirring bearing, a gear protection shell is arranged outside the stirring bearing, three driving bevel gears are arranged inside the gear protection shell, transmission bevel gears are arranged on two sides of each driving bevel gear, six main stirring paddles are uniformly arranged outside the gear protection shell, a reverse stirring paddle installation frame is arranged above the gear protection shell, a driving gear is arranged inside the reverse stirring paddle installation frame, a gear ring is arranged outside the driving gear, a transmission gear is arranged between the gear ring and the driving gear, a stirring bearing belt pulley is arranged above the driving gear, a plurality of reverse stirring paddles are uniformly arranged inside the reverse stirring paddle installation frame, the utility model discloses a reverse stirring paddle, including reverse stirring paddle installation frame, lateral wall scraper blade fixed plate, reverse stirring paddle power belt pulley is installed in the one end outside of reverse stirring paddle installation frame, the internally mounted of reverse stirring paddle installation frame has conversion bevel gear, conversion bevel gear belt pulley is installed to conversion bevel gear's top, the transmission shaft is installed to conversion bevel gear's below, transmission shaft bevel gear is installed in the one end outside of transmission shaft, drive belt pulley is installed in the other end outside of transmission shaft.
Preferably, a supporting base is installed below the emulsifying tank body, two inclined rotating shafts are installed between the supporting base and the emulsifying tank body, and a hand wheel is installed at one end of one inclined rotating shaft.
Preferably, the inside of reverse stirring rake installation frame is provided with four protruding pieces, the outside of gear ring is provided with four draw-in grooves, it is fixed that gear ring passes through the draw-in groove with reverse stirring rake installation frame.
Preferably, a plurality of shear bar is all evenly installed in the outside of reverse stirring rake and main stirring rake, shear bar and reverse stirring rake and main stirring rake all pass through welded fastening.
Preferably, a sealing top cover is installed above the emulsifying tank body, and a vacuumizing machine pipeline connector is installed on the upper end face of the sealing top cover.
Preferably, a sealing ring and a ball bearing are installed between the main stirring paddle and the gear protection shell, and the main stirring paddle and the transmission bevel gear are fixed through a fixing pin.
Preferably, the backup pad is installed to the below of reverse stirring rake installation frame, backup pad welded fastening is in the outside of agitator bearing, install ball bearing in the middle of backup pad and the reverse stirring rake installation frame.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model can drive the transmission bevel gear to rotate when the driving bevel gear rotates, the transmission bevel gear can drive the main stirring paddle and the outer side of the main stirring paddle to rotate through the shearing rod fixed by welding when rotating, simultaneously, the reverse stirring paddle rotates around the stirring bearing, simultaneously, the stirring bearing belt pulley fixed by the fixed pin above the driving gear and the stirring bearing can synchronously rotate with the stirring bearing, the stirring bearing belt pulley drives the outer side belt thereof to operate so that the conversion bevel gear belt pulley rotates, the conversion bevel gear belt pulley drives the transmission shaft bevel gear to rotate by driving the conversion bevel gear to rotate, the transmission shaft can drive the transmission belt pulley to rotate when rotating, the transmission belt pulley drives the reverse stirring paddle power belt pulley to rotate by driving the outer side belt when rotating, so that the reverse stirring paddle power belt pulley drives the reverse stirring paddle to rotate, the reverse stirring paddle drives the outer side of the fixed shearing rod to rotate, the shearing rod on the outer side of the reverse stirring paddle is driven to rotate by the reverse stirring paddle, and the shearing rod on the outer side of the main stirring paddle is driven to rotate by the main stirring paddle, so that materials between the reverse stirring paddle and the main stirring paddle are sheared when the reverse stirring paddle and the main stirring paddle meet, the shearing force on the materials is increased, the emulsification process of the materials is accelerated, the emulsification time is shortened, and the working efficiency and the production efficiency are effectively improved;
2. the utility model discloses a vacuum emulsification machine power starts, drive the agitator bearing behind the motor switch on and rotate, the main stirring rake that drives its outside welded fastening's stirring rake installation frame and the stirring rake installation frame outside and install when agitator bearing rotates, stir the material thing, the shearing, the emulsification, can rotate through driving the rotatory ring gear that drives of drive gear drive wheel when the driving gear rotates, the ring gear can drive reverse stirring rake and rotate, but the direction of rotation is completely opposite around the rotatory direction of agitator bearing with main stirring rake, the reverse stirring rake that drives the inboard installation of support base simultaneously rotates around agitator bearing, make the raw materials of the internal portion of mutual rotation reverse stirring rake and main stirring rake stir the emulsification, the shearing, make the raw materials emulsify, when the emulsification, the bottom scraper blade of the lateral wall of the reverse stirring rake installation frame outside and agitator bearing bottom is respectively to the internal portion of emulsification tank, the raw materials of emulsification tank are stirred to the reverse stirring The attachments attached and accumulated on the wall and the bottom are scraped, so that the raw materials are emulsified more sufficiently, and waste is avoided.
Drawings
Fig. 1 is a schematic overall structure diagram of the present invention;
FIG. 2 is a partial structural drawing of the installation frame of the reverse stirring paddle of the present invention;
fig. 3 is a schematic view of a partial structure of the gear protection case of the present invention;
fig. 4 is a partial sectional view of the whole structure of the present invention.
In the figure: 1. a support base; 2. sealing the top cover; 3. a motor; 4. a stirring bearing; 5. inclining the rotating shaft; 6. a hand wheel; 7. an emulsification tank body; 8. a sidewall scraper; 9. a side wall scraper fixing plate; 10. a reverse stirring paddle mounting frame; 11. a reverse stirring paddle; 12. a shear bar; 13. a main stirring paddle; 14. a gear protection housing; 15. a bottom scraper; 16. a drive bevel gear; 17. a drive bevel gear; 18. a vacuum-pumping machine pipe interface; 19. a reverse stirring paddle power belt pulley; 20. a drive shaft; 21. a drive pulley; 22. converting the bevel gear; 23. a drive shaft bevel gear; 24. a pulley for a stirring bearing; 25. a bevel gear pulley is converted; 26. a gear ring; 27. a driving gear; 28. a transmission gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
The electric machine 3 mentioned in the present invention (model D110M-040030B-E) can be obtained from market procurement or private customization.
Referring to fig. 1 to 4, the present invention provides an embodiment: a vacuum emulsifying machine comprises an emulsifying tank body 7, wherein a stirring bearing 4 is arranged inside the emulsifying tank body 7, a motor 3 is arranged at the upper end of the stirring bearing 4, a bottom scraper 15 is arranged at the lower end of the stirring bearing 4, the bottom is accumulated and scraped, so that materials are reacted uniformly without waste, a gear protection shell 14 is arranged outside the stirring bearing 4 and protects gears inside the gear protection shell 14, so that the device can run normally, three driving bevel gears 17 are arranged inside the gear protection shell 14, transmission bevel gears 16 are arranged on two sides of each driving bevel gear 17, six main stirring paddles 13 are uniformly arranged outside the gear protection shell 14, a reverse stirring paddle installation frame 10 is arranged above the gear protection shell 14, a driving gear 27 is arranged inside the reverse stirring paddle installation frame 10, a gear ring 26 is arranged outside the driving gear 27, and a transmission gear 28 is arranged between the gear ring 26 and the driving gear 27, stirring bearing belt pulley 24 is installed to the top of driving gear 27, a plurality of reverse stirring rake 11 is evenly installed to the inboard of reverse stirring rake installation frame 10, lateral wall scraper 8 is all installed to the both sides of reverse stirring rake installation frame 10, lateral wall scraper fixed plate 9 is all installed to the both sides of lateral wall scraper 8, reverse stirring rake power belt pulley 19 is installed to the one end outside of reverse stirring rake 11, the internally mounted of reverse stirring rake installation frame 10 has conversion bevel gear 22, conversion bevel gear belt pulley 25 is installed to the top of conversion bevel gear 22, transmission shaft 20 is installed to the below of conversion bevel gear 22, transmission shaft bevel gear 23 is installed to the one end outside of transmission shaft 20, transmission belt pulley 21 is installed to the other end outside of.
Further, a supporting base 1 is installed below the emulsifying tank body 7, two inclined rotating shafts 5 are installed between the supporting base 1 and the emulsifying tank body 7, and a hand wheel 6 is installed at one end of one inclined rotating shaft 5.
By adopting the technical scheme, the emulsified product can be conveniently taken out by workers, and the operation of the workers is facilitated.
Further, the inside of reverse stirring rake installation frame 10 is provided with four protruding pieces, and the outside of ring gear 26 is provided with four draw-in grooves, and ring gear 26 passes through the draw-in groove with reverse stirring rake installation frame 10 and fixes.
Through adopting above-mentioned technical scheme, make things convenient for the installation and the fixed of ring gear 26, and make ring gear 26 can drive reverse stirring rake installation frame 10 and rotate.
Further, a plurality of shearing bars 12 are evenly installed on the outer sides of the reverse stirring paddle 11 and the main stirring paddle 13, and the shearing bars 12 are fixed with the reverse stirring paddle 11 and the main stirring paddle 13 through welding.
By adopting the technical scheme, the shearing rod 12 is convenient for accelerating shearing and emulsification of materials when the reverse stirring paddle 11 and the main stirring paddle 13 are crossed, and the emulsification time is shortened.
Further, a sealing top cover 2 is arranged above the emulsifying tank body 7, and a vacuumizing machine pipeline connector 18 is arranged on the upper end face of the sealing top cover 2.
By adopting the technical scheme, the pipe connector 18 of the vacuum-pumping machine is convenient for the vacuum-pumping machine to vacuumize the interior of the emulsification tank body 7, so that emulsification is convenient to carry out.
Further, a seal ring and a ball bearing are installed between the main stirring paddle 13 and the gear protection shell 14, and the main stirring paddle 13 and the transmission bevel gear 16 are fixed through a fixing pin.
Through adopting above-mentioned technical scheme, the sealing washer keeps 14 internal sealings of gear protection shell for the transmission of 14 internal influence gears of gear protection shell can not get into to the product after the emulsification.
Further, the backup pad is installed to the below of reverse stirring rake installation frame 10, and the backup pad welded fastening is in the outside of agitator bearing 4, installs ball bearing in the middle of backup pad and reverse stirring rake installation frame 10.
Through adopting above-mentioned technical scheme, the installation of the convenient reverse stirring rake installation frame 10 of backup pad, and ball bearing makes things convenient for reverse stirring rake installation frame 10 to drive 11 rotations of reverse stirring rake, cuts, emulsifies the material thing.
The working principle is as follows: when the device is used, firstly, the lifting equipment of the vacuum emulsifying machine is used for lifting the sealing top cover 2, so that the sealing top cover 2 drives the stirring bearing 4 and the stirring device on the outer side of the stirring bearing 4 to be separated from the emulsifying tank body 7 together, then a worker adds raw materials into the emulsifying tank body 7, then the sealing top cover 2 and the emulsifying tank body 7 are closed, a pipeline of the vacuum pumping machine is connected to a pipeline interface 18 of the vacuum pumping machine, the vacuum pumping machine is started to pump the inside of the emulsifying tank body 7 into vacuum, then the power supply of the vacuum emulsifying machine is started, the motor 3 is connected with the power supply and then drives the stirring bearing 4 to rotate, the stirring bearing 4 drives the outer side of the stirring bearing to rotate through a driving gear 27 and a driving bevel gear 17 which are fixed through fixed pins when rotating, the driving bevel gear 17 drives the transmission bevel gear 16 to rotate, the transmission bevel gear 16 drives the main stirring paddle 13 and the outer side of the main stirring paddle 13, when the driving gear 27 rotates, the driving gear 28 is driven to rotate to drive the gear ring 26 to rotate, the gear ring 26 drives the reverse stirring paddle installation frame 10 to rotate, but the rotation direction is completely opposite to the rotation direction of the main stirring paddle 13 around the stirring bearing 4, and meanwhile, the reverse stirring paddle 11 installed on the inner side of the support base 1 is driven to rotate around the stirring bearing 4, so that the raw materials inside the emulsification tank 7 are stirred and sheared by the mutually-rotating reverse stirring paddle 11 and the main stirring paddle 13, and are emulsified, when emulsifying, the inner wall and the bottom of the emulsification tank 7 are respectively attached by the side wall scraper 8 on the outer side of the reverse stirring paddle installation frame 10 and the bottom scraper 15 at the bottom end of the stirring bearing 4, and accumulated attachments are scraped, so that the raw materials are emulsified more fully, no waste is caused, and when the reverse stirring paddle 11 rotates around the stirring bearing 4, the stirring shaft fixed by the driving gear 28 above the stirring bearing 4 through the The belt bearing wheel 24 rotates synchronously with the stirring bearing 4, the stirring bearing wheel 24 drives the outer belt of the stirring bearing wheel to operate to enable the conversion bevel gear wheel 25 to rotate, the conversion bevel gear wheel 25 drives the conversion bevel gear 22 to rotate to enable the transmission shaft bevel gear 23 to drive the transmission shaft 20 to rotate, the transmission shaft 20 drives the transmission wheel 21 to rotate when rotating, the transmission wheel 21 drives the reverse stirring paddle power wheel 19 to rotate by driving the outer conveyor belt when rotating, the reverse stirring paddle power wheel 19 drives the reverse stirring paddle 11 to rotate, the reverse stirring paddle 11 drives the outer welding fixed shearing rod 12 to rotate, the reverse stirring paddle 11 drives the outer shearing rod 12 to rotate and the main stirring paddle 13 drives the outer shearing rod 12 to rotate, so that materials between the reverse stirring paddle 11 and the main stirring paddle 13 are sheared when meeting, increase the shearing force to the material thing, accelerate the emulsification process of material thing, shorten the emulsification time, effectual improvement work efficiency and production efficiency, after the emulsification, start the jacking equipment in vacuum emulsification machine self-carrying and rise seal cover 2, then rotate hand wheel 6 and make slope pivot 5 drive the emulsification tank body 7 and incline, empty simple structure, convenient operation with the product after emulsifying.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (7)
1. The utility model provides a vacuum emulsification machine, includes emulsification tank body (7), its characterized in that: the emulsification tank body (7) is internally provided with a stirring bearing (4), a motor (3) is installed at the upper end of the stirring bearing (4), a bottom scraper (15) is installed at the lower end of the stirring bearing (4), a gear protection shell (14) is installed at the outer side of the stirring bearing (4), three driving bevel gears (17) are installed inside the gear protection shell (14), transmission bevel gears (16) are installed on two sides of the driving bevel gears (17), six main stirring paddles (13) are evenly installed on the outer side of the gear protection shell (14), a reverse stirring paddle installation frame (10) is installed above the gear protection shell (14), a driving gear installation frame (27) is installed inside the reverse stirring paddle installation frame (10), a gear ring (26) is installed on the outer side of the driving gear (27), and a transmission gear (28) is installed between the gear ring (26) and the driving gear (27), a stirring bearing belt pulley (24) is arranged above the driving gear (27), a plurality of reverse stirring paddles (11) are uniformly arranged on the inner side of the reverse stirring paddle mounting frame (10), the two sides of the reverse stirring paddle mounting frame (10) are both provided with side wall scrapers (8), two sides of the side wall scraper (8) are both provided with side wall scraper fixing plates (9), a reverse stirring paddle power belt pulley (19) is arranged on the outer side of one end of the reverse stirring paddle (11), a conversion bevel gear (22) is arranged in the reverse stirring paddle mounting frame (10), a conversion bevel gear belt wheel (25) is arranged above the conversion bevel gear (22), a transmission shaft (20) is arranged below the conversion bevel gear (22), a transmission shaft bevel gear (23) is arranged on the outer side of one end of the transmission shaft (20), and a transmission belt pulley (21) is arranged on the outer side of the other end of the transmission shaft (20).
2. A vacuum emulsifying machine according to claim 1, characterized in that: support base (1) is installed to the below of the emulsification tank body (7), two slope pivot (5), one of them are installed to the centre of support base (1) and the emulsification tank body (7) the hand wheel (6) are installed to the one end of slope pivot (5).
3. A vacuum emulsifying machine according to claim 1, characterized in that: the inside of reverse stirring rake installation frame (10) is provided with four protrusion pieces, the outside of gear ring (26) is provided with four draw-in grooves, gear ring (26) are fixed through the draw-in groove with reverse stirring rake installation frame (10).
4. A vacuum emulsifying machine according to claim 1, characterized in that: a plurality of shearing rod (12) are all evenly installed in the outside of reverse stirring rake (11) and main stirring rake (13), shearing rod (12) all pass through welded fastening with reverse stirring rake (11) and main stirring rake (13).
5. A vacuum emulsifying machine according to claim 1, characterized in that: a sealing top cover (2) is installed above the emulsifying tank body (7), and a vacuumizing machine pipeline connector (18) is installed on the upper end face of the sealing top cover (2).
6. A vacuum emulsifying machine according to claim 1, characterized in that: a sealing ring and a ball bearing are arranged between the main stirring paddle (13) and the gear protection shell (14), and the main stirring paddle (13) and the transmission bevel gear (16) are fixed through a fixing pin.
7. A vacuum emulsifying machine according to claim 1, characterized in that: the backup pad is installed to the below of reverse stirring rake installation frame (10), backup pad welded fastening is in the outside of stirring bearing (4), install ball bearing in the middle of backup pad and reverse stirring rake installation frame (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922131297.6U CN211329206U (en) | 2019-12-03 | 2019-12-03 | Vacuum emulsifying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922131297.6U CN211329206U (en) | 2019-12-03 | 2019-12-03 | Vacuum emulsifying machine |
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| Publication Number | Publication Date |
|---|---|
| CN211329206U true CN211329206U (en) | 2020-08-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922131297.6U Active CN211329206U (en) | 2019-12-03 | 2019-12-03 | Vacuum emulsifying machine |
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| CN (1) | CN211329206U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112588149A (en) * | 2020-11-23 | 2021-04-02 | 上海健康医学院 | Vacuum stirring toothpaste making machine for producing Chinese herbal medicine toothpaste |
| CN112808210A (en) * | 2020-12-30 | 2021-05-18 | 蔡源 | Preparation method of palm oil fatty acid aluminum |
| CN114288907A (en) * | 2021-12-26 | 2022-04-08 | 广东麦可瑞化工科技有限公司 | Intelligent preparation method of papermaking defoaming agent |
-
2019
- 2019-12-03 CN CN201922131297.6U patent/CN211329206U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112588149A (en) * | 2020-11-23 | 2021-04-02 | 上海健康医学院 | Vacuum stirring toothpaste making machine for producing Chinese herbal medicine toothpaste |
| CN112808210A (en) * | 2020-12-30 | 2021-05-18 | 蔡源 | Preparation method of palm oil fatty acid aluminum |
| CN114288907A (en) * | 2021-12-26 | 2022-04-08 | 广东麦可瑞化工科技有限公司 | Intelligent preparation method of papermaking defoaming agent |
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