CN211320557U

CN211320557U - Wire feeding, rotating and cutting structure of full-automatic DC wire end processor

Info

Publication number: CN211320557U
Application number: CN202020345445.4U
Authority: CN
Inventors: 曾志瑜
Original assignee: Dongguan Ruiren Automation Machinery Technology Co ltd
Current assignee: Dongguan Ruiren Automation Machinery Technology Co ltd
Priority date: 2020-03-19
Filing date: 2020-03-19
Publication date: 2020-08-21
Anticipated expiration: 2030-03-19

Abstract

A wire feeding, wire transferring and cutting structure of a full-automatic DC wire end processor comprises a bottom plate, a wire inlet unit for blanking a DC wire, a wire breaking unit for cutting the DC wire, a wire transferring unit for turning the DC wire by 180 degrees, and a wire feeding unit for feeding the DC wire, wherein the wire inlet unit is arranged on the bottom plate; wherein: the wire inlet unit comprises a wire inlet plate, a driving unit and a wire outlet plate, wherein the wire inlet plate and the wire outlet plate are respectively provided with a wire passing hole for passing a DC wire, and the driving unit is connected between the wire inlet plate and the wire outlet plate; the driving unit receives the DC wire of the wire inlet plate and sends the DC wire to the wire outlet plate; the wire breaking unit comprises a first lifting cylinder and a cutter, the first lifting cylinder is vertically and downwards mounted at the front end of the driving mechanism, and the first lifting cylinder is located at the upper end of the outlet of the wire passing hole of the wire outlet plate.

Description

Wire feeding, rotating and cutting structure of full-automatic DC wire end processor

Technical Field

The utility model belongs to the technical field of machinery and specifically relates to a structure is sent line, changes line, decides to full-automatic DC line end processing machine.

Background

With the development of science and technology, people have more and more mature popularization of mechanical automation equipment, and at present, various power supply lines such as a DC line exist; in the prior art, before the DC wire is processed, the matched electric wire end is often required to be cut out and welded on the DC terminal; at present, cutting an electric wire end basically comprises the steps of splitting, half stripping, twisting, tinning, long and short stripping, flat tail and the like, a DC terminal is connected after cutting, and each step needs a corresponding machine set to operate; the in-process of this equipment is being sent into with the DC line to current full-automatic DC line terminal processor, need send into this equipment with the DC line earlier, in order to improve work efficiency and reduce cost moreover, the both ends of DC line need lie in and process with one side to guarantee that the equipment of tailorring can be fixed in with one side to the DC line terminal, and still need cut the DC line according to certain length after sending into earlier.

The existing mechanism for sending the DC wire into the full-automatic DC wire end processor, the mechanism for cutting the DC wire and the mechanism for leading the two ends of the DC wire to approach to the same side have the phenomena of inaccurate switching among the mechanisms, complicated structure and the like, so the problems of short service life of equipment, high manufacturing and purchasing cost and the like are caused; further improvements are needed for this purpose.

SUMMERY OF THE UTILITY MODEL

The utility model discloses an it is not enough to overcome above-mentioned condition, aims at providing the technical scheme that can solve above-mentioned problem.

A wire feeding, wire transferring and cutting structure of a full-automatic DC wire end processor comprises a bottom plate, a wire inlet unit for blanking a DC wire, a wire breaking unit for cutting the DC wire, a wire transferring unit for turning the DC wire by 180 degrees, and a wire feeding unit for feeding the DC wire, wherein the wire inlet unit is arranged on the bottom plate; wherein:

the wire inlet unit comprises a wire inlet plate, a driving unit and a wire outlet plate, wherein the wire inlet plate and the wire outlet plate are respectively provided with a wire passing hole for passing a DC wire, and the driving unit is connected between the wire inlet plate and the wire outlet plate; the driving unit receives the DC wire of the wire inlet plate and sends the DC wire to the wire outlet plate;

the wire breaking unit comprises a first lifting cylinder and a cutter, the first lifting cylinder is vertically and downwardly installed at the front end of the driving mechanism, the first lifting cylinder is located at the upper end of a wire passing hole outlet of the wire outlet plate, and the cutter is installed at the piston end of the first lifting cylinder;

the wire rotating unit comprises a first motor, a second lifting cylinder and a clamp, the first motor is installed at the front end of the driving unit, a motor shaft of the first motor faces downwards vertically, the second lifting cylinder is connected to the motor shaft of the first motor, a piston end of the second lifting cylinder faces downwards, the clamp is installed on the piston end of the second lifting cylinder, and the second clamp is located in front of an outlet of the wire outlet plate.

Furthermore, the driving unit comprises a fixed seat, a front side plate, a third lifting cylinder, a first mounting plate and a second motor, wherein the fixed seat is mounted on the bottom plate, the front side plate is vertically placed, the lower end of the front side plate is mounted at the front end of the fixed seat, the third lifting cylinder is mounted at the rear end of the front side plate, the piston end of the third lifting cylinder faces downwards vertically, the first mounting plate is vertically mounted on one side of the front side plate, the second motor is mounted on the first mounting plate, the motor shaft of the second motor tends to be horizontal, and a fifth gear is axially fixed on the motor shaft of the second motor; the side wall of the fixed seat is provided with two horizontally penetrating sliding holes, the two sliding holes are respectively connected with a first gear shaft and a second gear shaft in a sliding manner, one end of the first gear shaft is formed with a first gear, and the other end of the first gear shaft is axially fixed with a first roller; a second gear is formed at one end of the second gear shaft, the first gear is meshed with the second gear, and the second gear is also meshed with a fifth gear; a first hinge seat is formed on the fixed seat and positioned at the upper end of the second gear shaft, a third gear shaft is connected onto the first hinge seat in a sliding manner, a third gear is formed at one end of the third gear shaft, and the third gear is meshed with the second gear; the third gear shaft is also hinged with a hinging block, a second hinging seat is formed on the hinging block, a fourth gear shaft is connected onto the second hinging seat in a sliding manner, the fourth gear shaft and the third gear shaft are parallel to each other, a fourth gear is formed at one end of the fourth gear shaft, the fourth gear and the third gear are meshed with each other, a second roller is axially fixed at the other end of the fourth gear, and the second roller is positioned right above the first roller; the fourth gear shaft is also hinged with a first push block, and the first push block is arranged on the piston end of the third lifting cylinder; the wire inlet plate and the wire outlet plate are respectively arranged on the fixed seat, the outlet of the wire passing hole of the wire inlet plate is positioned at the rear upper part of the first roller, and the inlet of the wire passing hole of the wire outlet plate is positioned at the front upper part of the first roller.

Furthermore, the first lifting cylinder is installed at the front end of the front side plate, the wire breaking unit further comprises a positioning block and a second pushing block, the positioning block is installed at the front end of the front side plate, an opening through which the upper pipe and the lower pipe penetrate is formed in the positioning block, the second pushing block is connected to the opening of the positioning block in a sliding mode, the upper end of the second pushing block is connected with the piston end of the first lifting cylinder, and the lower end of the second pushing block is connected with the cutter.

Further, the line transfer unit further comprises a second mounting plate, one end of the second mounting plate is mounted at the upper end of the front side plate, and the first motor is mounted on the second mounting plate.

Further, anchor clamps include line end stopper and line end fixed block, the line end stopper is installed in one side of second lift cylinder to the lower extreme shaping of line end stopper has the slope guide board of two leanings inwards, has still seted up the socket between the guide board of every slope, the one end of line end fixed block is connected on the piston end of second lift cylinder, and the other end of line end fixed block is pegged graft in the socket of guide board, form the fixed station that is used for pressing from both sides the line between the lower extreme of line end stopper and the upper end of two slope guide boards and line end fixed block.

Compared with the prior art, the beneficial effects of the utility model are that:

through constituteing inlet wire unit with inlet wire board and drive unit and outlet plate, the DC line passes from the line hole of crossing of inlet wire board, send into the line hole of crossing of outlet plate through the drive unit after getting into, finally see off from the line hole export of crossing of outlet plate, realize the inlet wire of DC line, simple structure not only, and make the DC line can be stable accurate after getting into DC line terminal processor through inlet wire board and outlet plate, the rethread is direct with the front end at the inlet wire unit of broken string unit and line unit installation, reduce the distance that gets into under the DC between the next unit, improve the stability of DC line switching.

The positioning block and the second pushing block are arranged on the wire breaking unit, so that the stability of the cutter in the process of cutting off the DC wire is improved; and the DC wire directly generates radian in the 180-degree rotation by utilizing the wire end limiting block arranged on the side edge of the second lifting cylinder and the wire end fixing block arranged on the piston end of the second lifting cylinder, so that the complexity of the structure is reduced.

Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is another schematic perspective view of the present invention.

Fig. 3 is a schematic front view of the present invention.

Fig. 4 is a schematic side view of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be understood that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, in an embodiment of the present invention, a wire feeding, wire transferring and cutting structure of a full-automatic DC wire end processing machine includes a bottom plate 1, and further includes a wire feeding unit 10 for feeding a DC wire, wherein the wire feeding unit 10 is installed on the bottom plate 1, and further includes a wire cutting unit 20 for cutting the DC wire, the wire cutting unit 20 is installed at a front end of the wire feeding unit, and further includes a wire transferring unit 30 for turning the DC wire by 180 degrees, and the wire transferring unit 30 is installed at a front end of the wire cutting unit 20; wherein:

the wire inlet unit 10 comprises a wire inlet plate 2, a driving unit and a wire outlet plate 3, wherein the wire inlet plate 2 and the wire outlet plate 3 are respectively provided with a wire passing hole 4 for passing a DC wire, and the driving unit is connected between the wire inlet plate 2 and the wire outlet plate 3; the driving unit receives the DC wire of the wire inlet plate 2 and sends the DC wire to the wire outlet plate 3;

the wire cutting unit 20 comprises a first lifting cylinder 21 and a cutter 22, the first lifting cylinder 21 is vertically and downwardly installed at the front end of the driving mechanism, the first lifting cylinder 21 is located at the upper end of the outlet of the wire passing hole 4 of the wire outlet plate 3, and the cutter 22 is installed at the piston end of the first lifting cylinder 21;

the wire rotating unit 30 comprises a first motor 31, a second lifting cylinder 32 and a clamp 33, wherein the first motor 31 is installed at the front end of the driving unit, the motor shaft of the first motor 31 faces downwards vertically, the second lifting cylinder 32 is connected to the motor shaft of the first motor 31, the piston end of the second lifting cylinder 32 faces downwards, the clamp 33 is installed on the piston end of the second lifting cylinder 32, and the second clamp 33 is located in front of the outlet plate 3.

In this implementation, through constituteing inlet wire unit 10 with inlet wire board 2 and drive unit and outlet plate 3, the DC line passes from inlet wire board 2 cross line hole 4, send into outlet plate 3 through drive unit cross line hole 4 after the entering, finally send out from outlet plate 3 cross line hole 4 export, realize the inlet wire of DC line, and not only simple structure, and make the DC line can be stable accurate after getting into DC line terminal processor through inlet wire board 2 and outlet plate 3, install the front end at inlet wire unit 10 through directly with broken string unit 20 and commentaries on classics line unit 30 again, reduce the distance that gets into under the DC between the next unit, improve the stability of DC line switching.

As further shown in fig. 1, 2 and 4, the driving unit includes a fixed seat 11, a front side plate 12, a third lifting cylinder 14, a first mounting plate 13 and a second motor 15, the fixed seat 11 is mounted on the bottom plate 1, the front side plate 12 is vertically disposed, the lower end of the front side plate 12 is mounted at the front end of the fixed seat 11, the third lifting cylinder 14 is mounted at the rear end of the front side plate 12, the piston end of the third lifting cylinder 14 is directed downward, the first mounting plate 13 is vertically mounted at one side of the front side plate 12, the second motor 15 is mounted on the first mounting plate 13, the motor shaft of the second motor 15 tends to be horizontal, and a fifth gear 151 is axially fixed on the motor shaft of the second motor 15; two sliding holes which horizontally penetrate through are formed in the side wall of the fixed seat 11, the two sliding holes are respectively connected with a first gear shaft and a second gear shaft in a sliding mode, a first gear 112 is formed at one end of the first gear shaft, and a first roller 116 is axially fixed at the other end of the first gear shaft; a second gear 113 is formed at one end of the second gear shaft, the first gear 112 and the second gear 113 are meshed with each other, and the second gear 113 is also meshed with a fifth gear 151; a first hinge base is further formed upwards on the fixed base 11 and located at the upper end of the second gear shaft, a third gear shaft is connected onto the first hinge base in a sliding mode, a third gear 111 is formed at one end of the third gear shaft, and the third gear 111 and the second gear 113 are meshed with each other; the third gear shaft is further hinged with a hinge block 117, a second hinge seat is formed on the hinge block 117, a fourth gear shaft is connected to the second hinge seat in a sliding mode, the fourth gear shaft and the third gear shaft are parallel to each other, a fourth gear 114 is formed at one end of the fourth gear shaft, the fourth gear 114 and the third gear 111 are meshed with each other, a second roller 115 is axially fixed at the other end of the fourth gear 114, and the second roller 115 is located right above the first roller 116; a first push block 118 is further hinged to the fourth gear shaft, and the first push block 118 is installed at the piston end of the third lifting cylinder 14; the wire inlet plate 2 and the wire outlet plate 3 are respectively installed on the fixing seat 11, an outlet of the wire passing hole 4 of the wire inlet plate 2 is located at the rear upper part of the first roller 116, and an inlet of the wire passing hole 4 of the wire outlet plate 3 is located at the front upper part of the first roller 116.

In this embodiment, the fifth gear 151 is driven by the second motor 15 to drive the first gear 112, the second gear 113, the third gear 111 and the fourth gear 114, so that the first roller 116 and the second roller 115 rotate in opposite directions, after the DC wire enters between the first roller 116 and the second roller 115 from the wire feeding plate 2, the third lifting cylinder 14 is stretched to make the first push block 118 push the second roller 115 to press the DC wire between the first roller 116 and the second roller 115, and because the first roller 116 and the second roller 115 rotate in opposite directions, the DC wire after pressing the DC wire is dragged by the first roller 116 and the second roller 115, so as to achieve the feeding effect on the DC wire.

As further shown in fig. 4, the first lifting cylinder 21 is installed at the front end of the front side plate 12, the yarn breaking unit 20 further includes a positioning block 23 and a second pushing block 24, the positioning block 23 is installed at the front end of the front side plate 12, an opening through which the upper pipe and the lower pipe penetrate is formed in the positioning block 23, the second pushing block 24 is slidably connected to the opening of the positioning block 23, the upper end of the second pushing block 24 is connected with the piston end of the first lifting cylinder 21, and the lower end of the second pushing block 24 is connected with the cutter 22; the positioning block 23 and the second pushing block 24 are mounted on the wire cutting unit 20, so that the stability of the cutting knife 22 in the process of cutting the DC wire is increased.

As further shown in fig. 4, the wire-turning unit 30 further includes a second mounting plate 34, one end of the second mounting plate 34 is mounted on the upper end of the front side plate 12, and the first motor 31 is mounted on the second mounting plate 34.

As further shown in fig. 1, the fixture 33 includes a line end limiting block 331 and a line end fixing block 332, the line end limiting block 331 is installed at one side of the second lifting cylinder 32, two inclined guide plates 333 inclined inward are formed at the lower end of the line end limiting block 331, a socket 334 is further formed between each inclined guide plate 333, one end of the line end fixing block 332 is connected to the piston end of the second lifting cylinder 32, the other end of the line end fixing block 332 is inserted into the socket 334 of the guide plate 333, and a fixing station for clamping a line is formed between the lower end of the line end limiting block and the upper ends of the two inclined guide plates 333 and the line end fixing block 332; the line end limiting block 331 installed at the side of the second lifting cylinder 32 and the line end fixing block 332 installed at the piston end of the second lifting cylinder 32 are utilized to enable the DC line to directly generate a radian during 180-degree rotation, and the complexity of the structure is reduced.

It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.

Claims

1. A wire feeding, wire changing and cutting structure of a full-automatic DC wire end processor comprises a bottom plate and is characterized by further comprising a wire inlet unit for feeding a DC wire, wherein the wire inlet unit is mounted on the bottom plate, the wire cutting unit for cutting the DC wire is further arranged at the front end of the wire feeding unit, the wire changing unit for turning the DC wire by 180 degrees is further arranged at the front end of the wire cutting unit, and the wire changing unit is mounted at the front end of the wire cutting unit; wherein:

2. The wire feeding, wire rotating and cutting structure of the full-automatic DC wire end processor according to claim 1, wherein the driving unit comprises a fixed seat, a front side plate, a third lifting cylinder, a first mounting plate and a second motor, the fixed seat is mounted on a bottom plate, the front side plate is vertically placed, the lower end of the front side plate is mounted at the front end of the fixed seat, the third lifting cylinder is mounted at the rear end of the front side plate, the piston end of the third lifting cylinder is vertically downward, the first mounting plate is vertically mounted at one side of the front side plate, the second motor is mounted on the first mounting plate, the motor shaft of the second motor tends to be horizontal, and a fifth gear is axially fixed on the motor shaft of the second motor; the side wall of the fixed seat is provided with two horizontally penetrating sliding holes, the two sliding holes are respectively connected with a first gear shaft and a second gear shaft in a sliding manner, one end of the first gear shaft is formed with a first gear, and the other end of the first gear shaft is axially fixed with a first roller; a second gear is formed at one end of the second gear shaft, the first gear is meshed with the second gear, and the second gear is also meshed with a fifth gear; a first hinge seat is formed on the fixed seat and positioned at the upper end of the second gear shaft, a third gear shaft is connected onto the first hinge seat in a sliding manner, a third gear is formed at one end of the third gear shaft, and the third gear is meshed with the second gear; the third gear shaft is also hinged with a hinging block, a second hinging seat is formed on the hinging block, a fourth gear shaft is connected onto the second hinging seat in a sliding manner, the fourth gear shaft and the third gear shaft are parallel to each other, a fourth gear is formed at one end of the fourth gear shaft, the fourth gear and the third gear are meshed with each other, a second roller is axially fixed at the other end of the fourth gear, and the second roller is positioned right above the first roller; the fourth gear shaft is also hinged with a first push block, and the first push block is arranged on the piston end of the third lifting cylinder; the wire inlet plate and the wire outlet plate are respectively arranged on the fixed seat, the outlet of the wire passing hole of the wire inlet plate is positioned at the rear upper part of the first roller, and the inlet of the wire passing hole of the wire outlet plate is positioned at the front upper part of the first roller.

3. The wire feeding, wire rotating and cutting structure of the full-automatic DC wire end processor according to claim 2, wherein the first lifting cylinder is installed at the front end of the front side plate, the wire cutting unit further comprises a positioning block and a second pushing block, the positioning block is installed at the front end of the front side plate, an opening through which the upper pipe and the lower pipe penetrate is formed in the positioning block, the second pushing block is slidably connected to the opening of the positioning block, the upper end of the second pushing block is connected with the piston end of the first lifting cylinder, and the lower end of the second pushing block is connected with the cutter.

4. The wire feeding, wire transferring and cutting structure of the full-automatic DC wire end processing machine according to claim 2, wherein the wire transferring unit further comprises a second mounting plate, one end of the second mounting plate is mounted at the upper end of the front side plate, and the first motor is mounted on the second mounting plate.

5. The full-automatic DC line terminal processor send line, change line, decide structure according to claim 1, characterized in that, anchor clamps include line end stopper and line end fixed block, the line end stopper is installed in one side of second lift cylinder to the lower extreme shaping of line end stopper has two slope guide boards of leanin, has still seted up the socket between the guide board of every slope, the one end of line end fixed block is connected on the piston end of second lift cylinder, and the other end of line end fixed block is pegged graft in the socket of guide board, form the fixed station that is used for the double-layered line between the lower extreme of line end stopper and the upper end of two slope guide boards and line end fixed block.