CN211377415U - Full-automatic wire stripping machine - Google Patents
Full-automatic wire stripping machine Download PDFInfo
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- CN211377415U CN211377415U CN202020112994.7U CN202020112994U CN211377415U CN 211377415 U CN211377415 U CN 211377415U CN 202020112994 U CN202020112994 U CN 202020112994U CN 211377415 U CN211377415 U CN 211377415U
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Abstract
本实用新型公开了一种全自动剥线机,包括支腿,第一控制器、第二控制器、电缆夹紧装置和剥线机构;电缆夹紧装置包括底夹座;支腿采用4个,分别焊接在底夹座底部的四角处;第一控制器和第二控制器均通过螺钉安装在底夹座的一侧,并与36V蓄电池连接;剥线机构与电缆夹紧装置可拆卸连接。本实用新型通过设置电缆夹紧装置,实现了缆夹紧效果,降低了人力劳动;本实用新型通过设置剥线机构,当对电缆夹紧的时候,在滑杆带动下上夹板和下夹板夹在电缆需要剥线的位置夹紧,然后第二电机带动第二螺杆旋转,上夹板将第二螺杆的旋转运动转化为直线运动,剥线机构开始驶离电缆夹紧装置,在较大的驱动力下实现了电缆剥皮,提高了设备的剥线效率。
The utility model discloses an automatic wire stripping machine, which comprises a supporting leg, a first controller, a second controller, a cable clamping device and a wire stripping mechanism; the cable clamping device comprises a bottom clamping seat; , respectively welded at the four corners of the bottom of the base clamp; the first controller and the second controller are both installed on one side of the base clamp through screws and connected to the 36V battery; the stripping mechanism is detachably connected to the cable clamping device . The utility model realizes the cable clamping effect by setting the cable clamping device, and reduces the manual labor; the utility model is provided with a wire stripping mechanism, when the cable is clamped, the lower upper clamping plate and the lower clamping plate are driven by the sliding rod to clamp Clamp the cable at the position where the cable needs to be stripped, then the second motor drives the second screw to rotate, the upper splint converts the rotary motion of the second screw into linear motion, and the stripping mechanism starts to move away from the cable clamping device, and when the larger drive The cable stripping is realized under the force, and the stripping efficiency of the equipment is improved.
Description
技术领域technical field
本实用新型涉及剥线器技术领域,具体为一种全自动剥线机。The utility model relates to the technical field of wire strippers, in particular to an automatic wire stripper.
背景技术Background technique
随着配电网建设规模的不断扩大,配网运维检修工作量也日益增加,为提高供电可靠性,减少停电时用户数,带电作业的工作重要性也逐步升高。在线路熔接施工过程中,绝缘导线皮套的剥除是导线开剥接续中的一道重要工序。With the continuous expansion of the scale of distribution network construction, the workload of distribution network operation and maintenance is also increasing. In order to improve the reliability of power supply and reduce the number of users during power outages, the importance of live work is also gradually increasing. In the process of line welding construction, the stripping of the insulated wire sheath is an important process in the wire stripping and splicing.
但是现有的剥线器还存在着结构复杂,生产成本较高,而且维护较为麻烦,在对电缆进行固定的时候还需要人工握紧或者人工拧动螺栓进行固定,劳动强度大,以及剥线效率低的问题。However, the existing strippers still have complex structures, high production costs, and troublesome maintenance. When fixing the cables, manual tightening or manual screwing of the bolts is required, which is labor-intensive, and stripping the cables. problem of inefficiency.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种全自动剥线机,解决了现有的剥线器存在的结构复杂、生产成本较高、维护较为麻烦的问题,以及因在对电缆进行固定的时候还需要人工握紧或者人工拧动螺栓进行固定导致的劳动强度大和剥线效率低的问题。Aiming at the deficiencies of the prior art, the utility model provides a fully automatic wire stripping machine, which solves the problems of complex structure, high production cost, and troublesome maintenance of the existing wire stripping machine, and also solves the problems of complicated structure, high production cost, and troublesome maintenance. When fixing, manual tightening or manual screwing of the bolts is required for fixing, which leads to the problems of high labor intensity and low wire stripping efficiency.
为实现上述目的,本实用新型提供如下技术方案:一种全自动剥线机,包括支腿、第一控制器、第二控制器、电缆夹紧装置和剥线机构,所述电缆夹紧装置包括底夹座;所述的支腿采用4个,分别焊接在底夹座底部的四角处;所述的第一控制器和第二控制器均通过螺钉安装在底夹座的一侧,并与36V蓄电池连接;所述的剥线机构与电缆夹紧装置可拆卸连接。In order to achieve the above purpose, the utility model provides the following technical solutions: a fully automatic wire stripping machine, comprising legs, a first controller, a second controller, a cable clamping device and a wire stripping mechanism, the cable clamping device. Including the bottom clamp base; the outriggers are 4, respectively welded on the four corners of the bottom clamp base; the first controller and the second controller are installed on one side of the base clamp base by screws, and Connected with 36V battery; the stripping mechanism is detachably connected with the cable clamping device.
所述电缆夹紧装置包括底夹座,上夹座,导向杆,第一电机,第一螺杆,导向孔和通孔,所述的底夹座上端和上夹座下端均开设有V型槽;所述的上夹座套接在导向杆上;所述的导向杆采用2个,焊接在底夹座上端的一侧;所述的第一电机通过电机安装架固定在上夹座上;所述的第一螺杆上端通过联轴器与第一电机的输出轴连接,下端贯穿上夹座,并与底夹座螺纹连接;所述的导向孔设置4个,自左向右分别开设在底夹座和上夹座上;所述的通孔开设在底夹座上,并与导向孔平行,在对电缆进行夹紧的时候,首先将电缆放置在底夹座和上夹座之间的V型槽内,按下第一控制器第一电机带动第一螺杆转动,底夹座将第一螺杆的旋转运动转化为直线运动,由于底夹座通过支腿固定在工作台上不能运动,因此上夹座在导向杆的导向下,向下运动,实现了上夹座和底夹座将电缆夹紧的效果,降低了人力劳动。The cable clamping device includes a bottom clamp base, an upper clamp base, a guide rod, a first motor, a first screw rod, a guide hole and a through hole, and the upper end of the bottom clamp base and the lower end of the upper clamp base are both provided with V-shaped grooves ; the upper clamp seat is sleeved on the guide rod; the guide rods are two, welded on one side of the upper end of the bottom clamp seat; the first motor is fixed on the upper clamp seat through the motor mounting frame; The upper end of the first screw rod is connected with the output shaft of the first motor through a coupling, and the lower end penetrates the upper clamping seat and is threadedly connected with the bottom clamping seat; the guide holes are provided with 4, which are respectively opened in the left to right. On the bottom clamp base and the upper clamp base; the through hole is opened on the bottom clamp base and is parallel to the guide hole. When clamping the cable, first place the cable between the bottom clamp base and the upper clamp base. In the V-shaped groove of the first controller, press the first controller and the first motor to drive the first screw to rotate, and the bottom clamp base converts the rotational motion of the first screw into linear motion. Therefore, the upper clamping base moves downward under the guidance of the guide rod, realizing the effect of clamping the cable by the upper clamping base and the bottom clamping base, and reducing human labor.
所述剥线机构包括滑杆,上夹板,下夹板,第二电机,第二螺杆,联动耳和T型杆,所述的滑杆采用4个,2个为一组,分别与上夹板和下夹板垂直焊接;所述的第二电机通过螺栓安装在底夹座的左侧;所述的第二螺杆左端通过联轴器与第二电机的输出轴连接,其右端贯穿通孔,并与下夹板螺纹连接;所述的联动耳采用2个,分别焊接在上夹板和下夹板的右侧;所述的T型杆插接在联动耳内,当上夹座和底夹座对电缆进行夹紧的时候,在滑杆带动下,上夹板和下夹板夹在电缆需要剥线的位置,并进行夹紧,然后打开第二控制器,第二电机带动第二螺杆旋转,上夹板将第二螺杆的旋转运动转化为直线运动,剥线机构开始驶离电缆夹紧装置,在较大的驱动力下,实现了电缆的剥皮,有效的提高了设备的剥线效率。The stripping mechanism includes a slide bar, an upper splint, a lower splint, a second motor, a second screw rod, a linkage ear and a T-bar. The lower clamp plate is welded vertically; the second motor is installed on the left side of the bottom clamp seat through bolts; the left end of the second screw rod is connected with the output shaft of the second motor through a coupling, and the right end of the second screw penetrates the through hole and is connected with the output shaft of the second motor. The lower splint is threadedly connected; the two linkage ears are welded on the right side of the upper splint and the lower splint respectively; the T-bar is inserted into the linkage ear, when the upper clamp seat and the bottom clamp seat are connected to the cable. When clamping, driven by the slide bar, the upper splint and the lower splint are clamped at the position where the cable needs to be stripped, and then clamped, and then the second controller is turned on, the second motor drives the second screw to rotate, and the upper splint rotates the first The rotary motion of the two screws is converted into linear motion, and the stripping mechanism starts to drive away from the cable clamping device. Under the larger driving force, the stripping of the cable is realized, which effectively improves the stripping efficiency of the equipment.
所述第一控制器和第二控制器均采用XK-20A型,分别与第一电机和第二电机通过导线连接。The first controller and the second controller are both of the XK-20A type, and are respectively connected with the first motor and the second motor through wires.
本实用新型提供的全自动剥线机,具备以下有益效果:The fully automatic wire stripping machine provided by the utility model has the following beneficial effects:
1.本实用新型通过设置电缆夹紧装置,首先将电缆放置在底夹座和上夹座之间的V型槽内,按下第一控制器第一电机带动第一螺杆转动,底夹座将第一螺杆的旋转运动转化为直线运动,由于底夹座通过支腿固定在工作台上不能运动,因此上夹座在导向杆的导向作用下向下运动,实现了上夹座和底夹座将电缆夹紧的效果,降低了人力劳动。1. By setting the cable clamping device in this utility model, first place the cable in the V-shaped groove between the bottom clamp base and the upper clamp base, press the first controller and the first motor to drive the first screw to rotate, and the bottom clamp base The rotary motion of the first screw is converted into linear motion. Since the bottom clamp is fixed on the worktable by the outrigger and cannot move, the upper clamp moves downward under the guidance of the guide rod, and the upper clamp and the bottom clamp are realized. The effect of clamping the cable by the seat reduces manual labor.
2.本实用新型通过设置剥线机构,当上夹座和底夹座对电缆进行夹紧的时候,在滑杆带动下,上夹板和下夹板夹在电缆需要剥线的位置,并进行夹紧,然后打开第二控制器,第二电机带动第二螺杆旋转,上夹板将第二螺杆的旋转运动转化为直线运动,剥线机构开始驶离电缆夹紧装置,在较大的驱动力下,实现了电缆的剥皮,有效的提高了设备的剥线效率。2. By setting the stripping mechanism in the present utility model, when the upper clamp seat and the bottom clamp seat clamp the cable, driven by the sliding rod, the upper clamp plate and the lower clamp plate are clamped at the position where the cable needs to be stripped, and the clamping is performed. Then turn on the second controller, the second motor drives the second screw to rotate, the upper splint converts the rotary motion of the second screw into linear motion, and the stripping mechanism starts to move away from the cable clamping device. , realizes the stripping of the cable, and effectively improves the stripping efficiency of the equipment.
3.本实用新型通过设置电缆夹紧装置和剥线机构,结构简单,拆装方便,造价成本低,且极易维护。3. The utility model is provided with a cable clamping device and a wire stripping mechanism, and has the advantages of simple structure, convenient disassembly and assembly, low cost and easy maintenance.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型的电缆夹紧装置结构示意图。FIG. 2 is a schematic structural diagram of the cable clamping device of the present invention.
图3为本实用新型的剥线机构结构示意图。3 is a schematic structural diagram of the wire stripping mechanism of the present invention.
图中:1支腿,2第一控制器,3第二控制器,4电缆夹紧装置,41底夹座,42上夹座,43导向杆,44第一电机,45第一螺杆,46导向孔,47通孔,5剥线机构,51滑杆,52上夹板,53下夹板,54第二电机,55第二螺杆,56联动耳,57T型杆。In the figure: 1 leg, 2 first controller, 3 second controller, 4 cable clamping device, 41 bottom clamp, 42 upper clamp, 43 guide rod, 44 first motor, 45 first screw, 46 Guide hole, 47 through hole, 5 stripping mechanism, 51 slide bar, 52 upper splint, 53 lower splint, 54 second motor, 55 second screw, 56 linkage ear, 57 T-bar.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
实施例1Example 1
如图1-3所示,本实用新型提供一种技术方案:一种全自动剥线机,包括支腿1,第一控制器2,第二控制器3,电缆夹紧装置4和剥线机构5,所述的支腿1采用4个,分别焊接在底夹座41底部的四角处;所述的第一控制器2和第二控制器3均通过螺钉安装在底夹座41的一侧,并与36V蓄电池连接;所述的剥线机构5与电缆夹紧装置4可拆卸连接。As shown in Figures 1-3, the present utility model provides a technical solution: a fully automatic wire stripping machine, comprising legs 1, a
实施例2Example 2
一种全自动剥线机,包括支腿1,第一控制器2,第二控制器3,电缆夹紧装置4和剥线机构5,所述的支腿1采用4个,分别焊接在底夹座41底部的四角处;所述的第一控制器2和第二控制器3均通过螺钉安装在底夹座41的一侧,并与36V蓄电池连接;所述的剥线机构5与电缆夹紧装置4可拆卸连接。A fully automatic wire stripping machine, comprising legs 1, a
优选的,所述电缆夹紧装置4包括底夹座41,上夹座42,导向杆43,第一电机44,第一螺杆45,导向孔46和通孔47,所述的底夹座41上端和上夹座42下端均开设有V型槽;所述的上夹座42套接在导向杆43上;所述的导向杆43采用2个,焊接在底夹座41上端的一侧;所述的第一电机44通过电机安装架固定在上夹座42上;所述的第一螺杆45上端通过联轴器与第一电机44的输出轴连接,下端贯穿上夹座42,并与底夹座41螺纹连接;所述的导向孔46设置4个,自左向右分别开设在底夹座41和上夹座42上;所述的通孔47开设在底夹座41上,并与导向孔46平行,在对电缆进行夹紧的时候,首先将电缆放置在底夹座41和上夹座42之间的V型槽内,按下第一控制器2第一电机44带动第一螺杆45转动,底夹座41将第一螺杆45的旋转运动转化为直线运动,由于底夹座41通过支腿1固定在工作台上不能运动,因此上夹座42在导向杆43的导向下,向下运动,实现了上夹座42和底夹座41将电缆夹紧的效果,降低了人力劳动。Preferably, the
实施例3Example 3
一种全自动剥线机,包括支腿1,第一控制器2,第二控制器3,电缆夹紧装置4和剥线机构5,所述的支腿1采用4个,分别焊接在底夹座41底部的四角处;所述的第一控制器2和第二控制器3均通过螺钉安装在底夹座41的一侧,并与36V蓄电池连接;所述的剥线机构5与电缆夹紧装置4可拆卸连接。A fully automatic wire stripping machine, comprising legs 1, a
优选的,所述剥线机构5包括滑杆51,上夹板52,下夹板53,第二电机54,第二螺杆55,联动耳56和T型杆57,所述的滑杆51采用4个,2个为一组,分别与上夹板52和下夹板53垂直焊接;所述的第二电机54通过螺栓安装在底夹座41的左侧;所述的第二螺杆55左端通过联轴器与第二电机54的输出轴连接,其右端贯穿通孔47,并与下夹板53螺纹连接;所述的联动耳56采用2个,分别焊接在上夹板52和下夹板53的右侧;所述的T型杆57插接在联动耳56内,当上夹座42和底夹座41对电缆进行夹紧的时候,在滑杆51带动下,上夹板52和下夹板53夹在电缆需要剥线的位置,并进行夹紧,然后打开第二控制器3,第二电机54带动第二螺杆55旋转,上夹板52将第二螺杆55的旋转运动转化为直线运动,剥线机构5开始驶离电缆夹紧装置4,在较大的驱动力下,实现了电缆的剥皮,有效的提高了设备的剥线效率。Preferably, the
实施例4Example 4
一种全自动剥线机,包括支腿1,第一控制器2,第二控制器3,电缆夹紧装置4和剥线机构5,所述的支腿1采用4个,分别焊接在底夹座41底部的四角处;所述的第一控制器2和第二控制器3均通过螺钉安装在底夹座41的一侧,并与36V蓄电池连接;所述的剥线机构5与电缆夹紧装置4可拆卸连接。A fully automatic wire stripping machine, comprising legs 1, a
优选的,所述第一控制器2和第二控制器3均采用XK-20A型,分别与第一电机44和第二电机54通过导线连接。Preferably, the
优选的,所述第一电机44和第二电机54均采用57BL95S15-336TF9型。Preferably, the
使用时,首先将电缆放置在底夹座41和上夹座42之间的V型槽内,按下第一控制器2第一电机44带动第一螺杆45转动,底夹座41将第一螺杆45的旋转运动转化为直线运动,由于底夹座41通过支腿1固定在工作台上不能运动,因此上夹座42在导向杆43的导向下,向下运动,实现了上夹座42和底夹座41将电缆夹紧的效果,当上夹座42和底夹座41对电缆进行夹紧的时候,在滑杆51带动下,上夹板52和下夹板53夹在电缆需要剥线的位置,并进行夹紧,然后打开第二控制器3,第二电机54带动第二螺杆55旋转,上夹板52将第二螺杆55的旋转运动转化为直线运动,剥线机构5开始驶离电缆夹紧装置4,在较大的驱动力下,实现了电缆的剥皮,有效的提高了设备的剥线效率。When in use, first place the cable in the V-shaped groove between the
综上可得,该全自动剥线机,通过设置包括支腿1,第一控制器2,第二控制器3,电缆夹紧装置4和剥线机构5,解决了现有的剥线器存在的以下问题:结构复杂,生产成本较高,维护较为麻烦,在对电缆进行固定的时候还需要人工握紧或者人工拧动螺栓进行固定,劳动强度大,剥线效率低。To sum up, the fully automatic wire stripping machine can solve the problem of the existing wire stripper by setting the supporting legs 1, the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| WO2021143202A1 (en) * | 2020-01-16 | 2021-07-22 | 广东电网有限责任公司清远供电局 | Fully automatic wire stripping machine |
| CN111146736B (en) * | 2020-01-16 | 2024-06-18 | 广东电网有限责任公司 | A fully automatic wire stripping machine |
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