CN211310165U - Loading attachment of separation panel - Google Patents

Loading attachment of separation panel Download PDF

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Publication number
CN211310165U
CN211310165U CN201921539200.9U CN201921539200U CN211310165U CN 211310165 U CN211310165 U CN 211310165U CN 201921539200 U CN201921539200 U CN 201921539200U CN 211310165 U CN211310165 U CN 211310165U
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China
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plate
adsorption
lifting platform
lifting
mechanical
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CN201921539200.9U
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Chinese (zh)
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谢继明
张勇
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Anhui Xinnuo Furniture Co ltd
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Anhui Xinnuo Furniture Co ltd
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Priority to CN201921539200.9U priority Critical patent/CN211310165U/en
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Abstract

A feeding device for separating plates comprises a mechanical gripper, a lifting table, a conveying belt and an operation table; the mechanical gripper is arranged on the side surface of the lifting platform and comprises an adsorption device and a shaking device; the adsorption device comprises an exhaust port and an adsorption plate; the two adsorption plates are arranged in parallel, the adsorption plates are driven by cylinders, and the cylinders of the two adsorption plates are independent; the exhaust port is arranged on the adsorption plate; the shaking times and the shaking time of the shaking device are set through an operation console; the lifting platform comprises a blocking device; the blocking device is arranged between the lifting platform and the processing conveying belt and comprises supporting legs, a rubber plate and blocking rollers; the rubber plate is arranged between the supporting legs; the blocking roller is arranged between the supporting legs; the operation table is electrically connected with the mechanical gripper, the lifting table and the conveyor belt; this practicality can prevent that two and above panel from adsorbing.

Description

Loading attachment of separation panel
Technical Field
The utility model relates to a panel processing, especially a loading attachment of separation panel.
Background
At present, the automation degree in life and production is higher and higher, the field of plate processing is no exception, compared with the early-stage completion of plate processing by carpenters through chiseling, cutting and planing, the manual work is usually replaced by an automatic flow production line at present, one manual work has the condition of inconvenient operation when operating larger plates, and the second manual work has low efficiency. However, the existing plate processing still has problems, especially when the plates are loaded, because the surfaces of some processed plates are smooth, when the plates are stacked, a vacuum environment is easily formed between the plates, so that a mechanical arm can grab two or more plates in the plate grabbing process, and a processing machine can only deal with the situation of processing a single plate, so that the processing link is not allowed. In addition, the plates inevitably generate sawdust in the processing process, and the general plate flow processing adopts manual treatment sawdust or no treatment sawdust. If the sawdust is manually treated, a large potential safety hazard exists; if the wood chips are not processed, the processing hidden trouble is relatively large.
Disclosure of Invention
The utility model aims at solving the defects of the prior art, providing a feeding device for separating plates, simple structure and convenient use.
A plate feeding device comprises a mechanical gripper, a lifting table, a conveying belt and an operation table;
the conveying belt comprises a ground conveying belt, a lifting platform conveying belt and a processing conveying belt;
the mechanical gripper is arranged on the side surface of the lifting platform;
the lifting platform comprises a blocking device; the blocking device is arranged between the lifting platform and the processing conveyor belt;
the operation panel is electrically connected with the mechanical gripper, the lifting platform and the conveyor belt.
Further, the ground conveyor belt is arranged on the ground; the tail end of the ground conveyor belt is connected with the lifting platform conveyor belt; the lifting platform conveying belt is arranged at the top of the lifting platform and is a part of the lifting platform; the processing conveying belt is arranged between the plate processing device and the lifting platform.
Further, the mechanical gripper comprises an adsorption device and a shaking device; the adsorption device comprises an exhaust port and an adsorption plate; the two adsorption plates are arranged in parallel, the adsorption plates are driven by cylinders, and the cylinders of the two adsorption plates are independent; the exhaust port is arranged on the adsorption plate; the shaking times and the shaking time of the shaking device are set through an operation console.
Furthermore, the mechanical gripper also comprises a gripper base, a mechanical big arm and a mechanical small arm; one end of the large mechanical arm is arranged on the gripper base, a first rotating disc is arranged between the large mechanical arm and the gripper base, and a small mechanical arm is arranged at the other end of the large mechanical arm; and the other end of the mechanical small arm is provided with an adsorption device, and a second rotary table is arranged between the adsorption device and the mechanical small arm.
Furthermore, the adsorption device comprises a connecting plate, a fixed table, a power set, an adsorption plate rail and an adsorption plate;
the connecting plate is arranged between the fixed table and the mechanical small arm, the fixed table is arranged in parallel with the connecting plate, and a connecting column is arranged between the fixed table and the connecting plate; the connecting column is of a circular tube nested structure, a circular tube with a smaller radius can slide in a circular tube with a larger radius, and a damping spring is arranged on the periphery of the connecting column;
the power unit comprises a cylinder, a vacuum pump and an electric control wire box; the electrical control wire box is electrically connected with the operating platform; the vacuum pump comprises an air suction end and an air exhaust end, a guide pipe is arranged between the air suction end and the adsorption plate, and a guide pipe is arranged between the air exhaust end and the air exhaust port;
the adsorption plate rail comprises a slide rail and a slide block; the two sliding rails are arranged on the lower surface of the fixed platform in parallel; the adsorption plate is perpendicular to the slide rail, and a slide block is arranged between the adsorption plate and the slide rail; the number of the sliding blocks is four, each adsorption plate is provided with two sliding blocks, and the two sliding blocks of the same adsorption plate are respectively positioned on the two sliding rails; each adsorption plate is provided with two cylinders for driving, and the two cylinders are arranged in parallel; the interior of the adsorption plate is hollow, and the lower surface of the adsorption plate is provided with adsorption holes and a sponge layer; the adsorption holes are communicated with the outside of the adsorption plate with the hollow structure inside the adsorption plate.
Furthermore, the lifting platform also comprises a lifting platform conveyor belt and a lifting device; the lifting device comprises a lifting platform base, a lifting support rod, a lifting cylinder and a hydraulic station; the lifting support rod is arranged between the lifting platform base and the lifting platform conveyor belt; the lifting cylinder and the hydraulic station are arranged on the lifting platform base.
Furthermore, the lifting platform base is provided with a mechanical limiting block; the mechanical limiting block comprises a metal bottom block and a rubber top block, and the rubber top block is arranged above the metal bottom block; the lifting platform base is also provided with a turnover safety device; the overturning safety device comprises a safety plate and a safety block; the number of the safety blocks is two, and the two safety blocks are arranged in parallel; the safety plate is arranged between the two safety blocks; a connecting shaft is arranged between the safety plate and the two safety blocks.
Furthermore, the blocking device comprises supporting legs, a rubber plate and blocking rollers; the rubber plate is arranged between the supporting legs; the blocking roller is arranged between the supporting legs.
Furthermore, the blocking device is provided with a first photoelectric sensing device; the first photoelectric sensing device is electrically connected with the operating platform; the first photoelectric sensing device is consistent with the horizontal height of the blocking roller; the ground conveyor belt is provided with a second photoelectric sensing device, and the first photoelectric sensing device and the second photoelectric sensing device are electrically connected with the operating platform.
Further, the operation platform comprises a control switch, a PLC module and a display; the display is a touch display, the PLC module can receive and process signals, and the signals comprise parameter information input by an operator.
The beneficial effects of the utility model reside in that:
the utility model discloses realize full automation with the separation material loading process of panel, improved production efficiency greatly, reduce the cost of labor.
A blocking device is arranged and matched with a mechanical gripper to transversely move or laterally push for a set distance, so that the separation of the feeding plates is realized; or the separation of the upper material plate is realized through the shaking of the mechanical hand grip.
Set up the gas vent, carry out the blowdown of saw-dust to panel between panel is processed, prevent effectively that the saw-dust from producing the influence to the processing of panel.
Set up photoelectric sensing device help elevating platform and align, guarantee that panel can be steady transmit, whether photoelectric sensing device can also help the operation panel discernment lift platform on possess panel simultaneously, whether highly unanimous with blocking device of panel simultaneously.
The turnover safety device is arranged to provide guarantee for maintenance personnel to maintain.
Two adsorption plates set up independent cylinder, can realize that two adsorption plates open, can adsorb two blocks of panels simultaneously, further improve production efficiency.
Drawings
FIG. 1 is an overall structure diagram of the present invention;
FIG. 2 is a structural view of the mechanical gripper of the present invention;
FIG. 3 is a left side view of the adsorption apparatus of the present invention;
FIG. 4 is a front view of the adsorption device of the present invention;
fig. 5 is a front view of the elevating platform of the present invention;
FIG. 6 is a structural view of the elevating platform of the present invention;
fig. 7 is a right side view of the elevating platform of the present invention;
FIG. 8 is a right lower view of the elevating platform of the present invention;
FIG. 9 is a structural view of the conveyor belt of the elevating platform of the present invention;
FIG. 10 is a console home screen;
FIG. 11 is a console parameter settings screen;
FIG. 12 is a console manual view;
fig. 13 is a flow chart of the operation table of the present invention.
The attached drawings indicate the following:
the mechanical gripper 1, the gripper base 11, the first rotating disc 12, the large mechanical arm 13, the small mechanical arm 14, the second rotating disc 15, the adsorption device 16, the connecting plate 161, the fixed table 162, the air cylinder 163, the vacuum pump 164, the electrical control wire box 165, the adsorption plate rail 166, the adsorption plate 167, the air outlet 168, the lifting table 2, the lifting table conveyor belt 21, the lifting device 22, the lifting table base 221, the lifting support rod 222, the lifting air cylinder 223, the hydraulic station 224, the mechanical limit block 225, the overturning safety device 226, the blocking device 23, the supporting legs 231, the rubber plate 232, the blocking rollers 233, the ground conveyor belt 3 and the processing conveyor belt 4.
Detailed Description
The invention will be further described with reference to the accompanying drawings and specific embodiments.
Example 1:
as shown in fig. 1, a plate feeding device includes a mechanical gripper 1, a lifting table 2, a conveyor belt, and an operation table. The plates are conveyed to the lifting platform 2 by the conveying belt arranged on the ground in an overlapped stacking mode, the plates are converted into a flat mode from the overlapped stacking mode through the matching of the lifting platform 2 and the mechanical gripper 1, and the plates are transferred to the conveying belt arranged on the frame from the lifting platform 2.
As shown in fig. 1, the conveyor belts include a floor conveyor belt 3, a lifting table conveyor belt 21, and a processing conveyor belt 4. The ground conveyor belt 3 is arranged on the ground, the tail end of the ground conveyor belt 3 is connected with the lifting platform conveyor belt 21, and the ground conveyor belt 3 is mainly used for conveying the overlapped stacked plates to the lifting platform conveyor belt 21. The elevating platform conveyor belt 21 is disposed on the top of the elevating platform 2 and is a part of the elevating platform 2. The lifting platform conveyor belt 21 is used for being matched with the mechanical gripper 1 to lift overlapped stacked plates, and the mechanical gripper 1 transfers the plates to the processing conveyor belt 4. The processing conveyor belt 4 is arranged between the plate processing device and the lifting platform 2, and the processing conveyor belt 4 is used for conveying the plates transferred by the mechanical hand to the processing device.
As shown in fig. 1-2, the mechanical gripper 1 is arranged on a side surface of the lifting table 2, the mechanical gripper 1 includes a gripper base 11, a mechanical large arm 13, a mechanical small arm 14 and an adsorption device 16, and the mechanical large arm 13 is arranged on the gripper base 11; the mechanical small arm 14 is connected with the mechanical big arm 13; the adsorption device 16 is arranged at one end of the mechanical small arm 14; a first rotating disc 12 is arranged at the connecting part of the gripper base 11 and the mechanical large arm 13; the second rotary table 15 is arranged at the connecting part of the adsorption device 16 and the mechanical small arm 14. The mechanical big arm 13 can rotate 360 degrees on the gripper base 11, the adsorption device 16 can rotate 360 degrees on the mechanical small arm 14, and the turntable is arranged to ensure that the mechanical gripper 1 can flexibly move in all directions. In this embodiment, mechanical tongs 1 adopts absorbent mode to snatch panel, compares other snatching modes, for example mechanical structure's snatching, and the absorption formula is snatched and can be avoided causing the damage to panel to the at utmost.
As shown in fig. 1 and 3 to 4, the suction device 16 includes a connection plate 161, a fixed table 162, a power unit, a suction plate 167, a rail 166, and a suction plate 167. The connecting plate 161 is arranged between the fixed table 162 and the mechanical forearm 14, the fixed table 162 and the connecting plate 161 are arranged in parallel, four connecting columns are arranged between the fixed table 162 and the connecting plate 161, and the connecting columns are arranged on the upper surface of the fixed table 162 and connected with four corners of the lower surface of the connecting plate 161. The whole spliced pole is the nested structure of two root circle pipes, and the pipe that the radius is less can slide in the inside of the great pipe of radius, makes the spliced pole possess flexible ability. The spliced pole is provided with damping spring, damping spring cup joints in the outside of spliced pole, makes the spliced pole possess the flexible ability of elasticity, at the in-process of 1 adsorption plate 167 materials of mechanical tongs, can not lead to causing irreversible damage to the contact surface of panel because of the too big power that presses down of mechanical tongs 1.
The rails 166 of the suction plate 167 include slide rails and sliders as shown in fig. 3 to 4. The number of the slide rails is two, and the two slide rails are arranged on the lower surface of the fixed platform 162 in parallel. The four sliding blocks are uniformly arranged on the two sliding rails, each sliding rail is provided with two sliding blocks, and the sliding blocks can freely slide in the direction parallel to the sliding rails. Compared with a slide rail provided with a slide block, the slide block is more firmly connected with the adsorption plate 167 in the embodiment. The adsorption plate 167 is two, two adsorption plate 167 parallel arrangement, and adsorption plate 167 sets up with the slide rail is perpendicular, sets up the slider between adsorption plate 167 and the slide rail, and every adsorption plate 167 sets up two sliders, and two sliders of same adsorption plate 167 are located two slide rails respectively. The two suction plates 167 are driven by respective cylinders 163. Compared with the common mechanical gripper which is only provided with one adsorption plate 167 with a fixed area or two adsorption plates 167 driven by the common air cylinder 163, the embodiment can realize the condition that each adsorption plate 167 operates independently and has more strain.
As shown in fig. 3 to 4, the cylinder 163 is disposed on the lower surface of the fixing table 162. The number of the cylinders 163 is four, and the cylinders are arranged in parallel; the air cylinder 163 is disposed in parallel with the rail. The cylinder 163 includes a fixed end and an extended end. The fixed end of the cylinder 163 is connected with the fixed table 162; the extending end of the cylinder 163 is connected to the suction plate 167. The extension end of two cylinders 163 is connected to an adsorption plate 167, compares an adsorption plate 167 and connects a cylinder 163, and an adsorption plate 167 sets up two cylinders 163 and can make the cylinder 163 act on the force distribution of adsorption plate 167 even to the direction that adsorption plate 167 receives cylinder 163 resultant force is always on a parallel with the track, avoids adsorption plate 167 and orbital angle to take place the skew. The air cylinders 163 of the different suction plates 167 are parallel to each other and opposite in direction. The adsorption plate 167 is a strip-shaped metal plate, and the inside of the adsorption plate 167 is hollow and used for conducting air flow; the two ends of the absorption plate 167 are provided with connection pipes connected to the guide pipes. The lower surface of the adsorption plate 167 is provided with adsorption holes. The adsorption holes are uniformly distributed and communicated with the hollow structures in the adsorption plate 167, and the adsorption holes are communicated with the guide pipe connected to the adsorption plate 167 through the hollow structures in the adsorption plate 167 and the connecting pipes at the two ends of the adsorption plate 167. In operation, the plate is attracted to the lower surface of the suction plate 167 by the air pressure. The strip-shaped adsorption plate 167 can be in contact with the plate as large as possible when adsorbing the plate 167, so that the reaction force of the plate on the adsorption plate 167 is distributed more uniformly and dispersedly, and the adsorption force of the adsorption plate 167 is enhanced by changing the phase. The adsorption plate 167 is provided with a sponge layer, the sponge layer is arranged on the periphery of the lower surface of the adsorption plate 167, the purpose is to play a certain buffering role in the process of grabbing the plate, and the plate can be prevented from being scratched on the surface of the plate through the contact of the sponge layer with the plate.
As shown in fig. 3 to 4, the power pack includes a cylinder 163, a vacuum pump 164, and an electrical control box 165. The electrical control line box 165 is electrically connected with the console, and the electrical control line box 165 can receive and convert the operating instructions of the console, and transmit the converted operating instructions to the corresponding parts of the mechanical gripper 1, so as to control the mechanical gripper 1 to perform corresponding actions. An electric control wire box 165 is provided on the upper surface of the connection plate 161. The vacuum pump 164 is disposed on a side of the upper surface of the fixing table 162, and the side is parallel to the slide rail, so that the vacuum pump 164 is disposed between the two adsorption plates 167, and the distance between the vacuum pump 164 and the two adsorption plates 167 is the same. The vacuum pump 164 includes a pumping end and an exhaust end, and a conduit is provided between the pumping end and the adsorption plate 167.
As shown in fig. 3 to 4, since wood chips are easily generated during the processing of the board, the wood chips not only affect the adsorption force of the mechanical gripper, but also affect the processing of the board, and may seriously block the conduit of the vacuum pump, the side surface of the adsorption plate 167 is provided with the exhaust port 168. The side surfaces of the adsorption plate 167 may be a front side, a rear side, a left side, and a right side; an exhaust port 168 is provided in one of the suction plates 167. A conduit is provided between the exhaust end of the vacuum pump 164 and the exhaust port 168, and the exhaust port 168 is exhausted and closed according to the operating state of the vacuum pump 164. The design of the exhaust port 168 takes full advantage of existing devices. In this embodiment, before the absorption plate 167 absorbs the plate 167, the exhaust holes are activated to blow off the wood chips on the plate by the wind pressure generated by the exhaust holes.
The mechanical gripper further comprises a shaking device, and the working principle of the shaking device is as follows: the mechanical hand 1 acts on each movable joint, for example, the second rotary table 15 between the connecting plate 161 and the mechanical arm 14 rotates left and right within a set angle, and the action of each joint can be transmitted to the adsorption device 16 through the connection relation of the whole mechanical hand, so that the adsorption device 16 shakes, and the plates which are bonded together are separated through shaking. The number of shakes and the shake time are set by the console.
As shown in fig. 1 and 5, the lifting platform 2 includes a lifting platform conveyor belt 21, a lifting device 22, and a blocking device 23; the lifting platform conveyor belt 21 is arranged above the lifting device 22; the blocking device 23 is arranged at the tail end of the lifting platform conveyor belt 21.
As shown in fig. 9, the elevating platform conveyor 21 includes a conveyor track, a chain, a sprocket, a motor, and a drum. The rollers are arranged on the conveyor belt track. One side of the roller is provided with a chain wheel which is a double-row chain wheel and comprises an inner chain wheel and an outer chain wheel. And a chain is arranged between the adjacent rollers. The chain of each roller and the chain of the previous roller and the chain of the next roller are respectively arranged on the inner chain wheel and the outer chain wheel of the roller. The roller is driven by a motor and is driven by a chain. The motor is arranged below the conveyor belt track.
As shown in fig. 1, 6 and 7, the lifting device 22 includes a lifting table base 221, a lifting support rod 222, a lifting cylinder 223 and a hydraulic station 224. The elevating platform base 221 is disposed in the rectangular pit, and since the elevating device 22 is disposed below the elevating platform conveyor belt 21, the height of the elevating platform conveyor belt 21 is higher than that of the floor conveyor belt 3. If the elevating platform conveyor belt 21 is desired to be flush with the floor conveyor belt 3, the elevating platform base 221 is required to be lower than the floor, so the elevating platform base 221 is disposed in the rectangular pit.
As shown in fig. 5, 6 and 7, the lifting support bar 222 is disposed between the lifting platform conveyor belt 21 and the lifting platform base 221, and includes two sets of cross support bars, and the two sets of cross support bars are arranged in a mirror image manner. The cross brace rod is formed by two straight rods in a crossed mode and has four end points, a hinge block is arranged at the crossed contact position of the two straight rods, and the hinge block is arranged in the middle of the two straight rods. Two straight rods of the cross brace rod can rotate around the hinge block, and the angle between the two straight rods is adjusted. Two groups of crossed support rods are arranged below the lifting platform conveyor belt 21 in a mirror image mode. Taking a group of crossed supporting rods as an example, four end points of the group of crossed supporting rods comprise two fixed ends and two movable ends. The two fixed ends are arranged on two different straight rods of the group of crossed supporting rods, the two fixed ends are positioned on the same longitudinal plane, and the other two end points of the crossed supporting rods are movable ends. One of the two fixed ends is hinged with an ear plate arranged on the lifting platform conveyor belt 21, and the other fixed end is hinged with an ear plate arranged on the lifting platform base 221. And the two movable ends are provided with rollers. And a connecting rod is arranged between the two groups of crossed supporting rods. The connecting rods are perpendicular to the cross supporting rods and are five in number, and each connecting rod comprises a middle connecting rod, two upper connecting rods and two lower connecting rods. The middle connecting rod is arranged at a position close to the cross contact of the two straight rods, and the middle connecting rod is deviated to the movable end above; the upper connecting rods are respectively arranged at the parts close to the movable end and the fixed end above the crossed supporting rods; the lower connecting rods are respectively arranged at the parts close to the movable end and the fixed end below the crossed supporting rods. The middle connecting rod and the lower connecting rod close to the movable end are respectively arranged on the two straight rods of the group of crossed supporting rods.
As shown in fig. 5 to 8, a sliding groove is formed at a contact portion of the lower surface of the lifting platform conveyor belt 21 and the roller. The spout is "U" type groove, is made by three boards an organic whole, including bottom plate and riser. The bottom plate is disposed on the lower end surface of the lifting table conveyor belt 21, and preferably, the bottom plate and the lifting table conveyor belt 21 may be connected by a screw thread. The riser totally two, two riser parallel arrangement in the both sides of bottom plate, the riser is perpendicular with the bottom plate. The inside draw runner that sets up of spout, the opening direction of spout is downward. The draw runner is used for contacting with the gyro wheel, and draw runner and spout fixed connection can adopt threaded connection as preferred, can adopt common screw thread to be connected draw runner and spout and the bottom of elevating platform conveyer belt 21. The threaded connection part of the sliding strip is sunken downwards, so that the head of the connecting piece can be arranged at the sunken part when in connection, the surface of the sliding strip is smooth, and the movement of a roller contacted with the sliding strip is not influenced. A slide bar is arranged at the contact part of the lifting platform base 221 and the roller at the movable end. Because the width of the bottom of the lifting platform conveyor belt 21 is greater than the distance between the two groups of crossed support rods and the movable ends above the two groups of crossed support rods, the sliding grooves are arranged for limiting the movement track of the rollers, and the lifting platform conveyor belt 21 is prevented from generating position deviation. The purpose of the slide bars is to increase the friction between the rollers and the elevator belt 21 or between the rollers and the elevator base 221, thereby improving the reliability of the device.
As shown in fig. 6 to 7, two lifting cylinders 223 are disposed between the middle link and the lower link near the movable end. The lifting cylinders 223 are arranged in parallel, and one ends of the lifting cylinders 223 are hinged with the lower connecting rods close to the movable ends; the other end of the lifting cylinder 223 is hinged with a lug plate arranged on the middle connecting rod. The lift base 221 is provided with a hydraulic station 224, which hydraulic station 224 comprises an oil tank and a motor. The hydraulic station 224 is used for providing power for the lifting cylinder 223, and the piston rod of the lifting cylinder 223 acts to drive the lug plate of the middle connecting rod to rotate, so that the angle between two straight rods of one group of crossed supporting rods is changed, and the lifting of the lifting table conveyor belt 21 is adjusted.
As shown in fig. 6 to 7, mechanical limit blocks 225 are disposed at four corners of the lifting platform base 221, and the mechanical limit blocks 225 are in threaded connection with the lifting platform base 221. The mechanical limiting block 225 comprises a metal bottom block and a rubber top block, and the rubber top block is arranged above the metal bottom block. The mechanical stopper 225 can provide a certain supporting and buffering function when the elevator belt 21 descends to the lowest position and contacts the elevator base 221. The outer side of the lifting platform base 221 is provided with a turnover safety device 226. The number of the turning safety devices 226 is two, and the two turning safety devices 226 are symmetrically arranged on the outer side of the lifting platform base 221 close to the roller. The roll-over safety device 226 includes a safety plate, a safety block. The height of the safety block is higher than that of the lifting platform base 221, and the two safety blocks are arranged on the outer side of the lifting platform base 221 close to the roller in parallel. The safety plate is arranged between the two safety blocks. A connecting shaft is arranged between the safety plate and the two safety blocks, and the safety plate can rotate around the connecting shaft. The height of the connecting shaft is higher than that of the lifting platform base 221, so that the safety block can be turned into the lifting platform base 221. When the lifting platform conveyor belt 21 is maintained, the lifting platform conveyor belt 21 rises, the roller moves towards the inner side of the lifting platform 2, the safety block is overturned into the lifting platform base 221, the roller can be clamped, the falling accident of the lifting platform conveyor belt 21 during maintenance is prevented, and the safety of the device is improved.
As shown in fig. 1, 5, and 7, the blocking device 23 is disposed between the lifting platform 2 and the processing conveyor 4, and the blocking device 23 includes a supporting foot 231, a rubber plate 232, and a blocking roller 233. The supporting leg 231 is disposed on the ground at the end of the lifting platform conveyor belt 21, and the end of the lifting platform conveyor belt 21 is the end of the lifting platform conveyor belt 21 close to the processing conveyor belt 4. The number of the support legs 231 is four, two support legs 231 are oppositely disposed at the end of the lifting platform conveyor belt 21, and the other two support legs 231 are disposed at two sides close to the end of the lifting platform conveyor belt 21. A side link is provided between the adjacent supporting legs 231. The side link is arranged above the rubber plate 232, and preferably, the side link is made of an aluminum alloy material. The rubber plate 232 is a black rubber plate 232, the rubber plate 232 is arranged between the adjacent supporting legs 231, and the rubber plate 232 cannot move along with the rubber plate in the lifting process of the lifting platform conveyor belt 21. A stop roller 233 is arranged between the supporting feet 231 at the end of the lifting platform conveyor belt 21, and the stop roller 233 is arranged above the rubber plate 232. The barrier roller 233 is not driven by a motor and can rotate freely. The mechanical gripper 1 grabs the plate to a set height, drives the plate to slide on the blocking roller 233, and aims to prevent two or more plates from being adsorbed together. Because panel is in the link of elevating platform 2 with the form of piling up place, so set up offset plate 232 in the side that is close to elevating platform conveyer belt 21 terminal, its purpose leads to panel heap to topple in order to prevent elevating platform 2 lift in-process, plays certain limiting displacement.
During the conveying process of the floor conveyor, the plates are conveyed in an overlapped stacking mode, and the contact part of the lowermost plate and the floor conveyor has large friction force, so that a cushion plate is often arranged. The backing plate is arranged below the plate stacking. The abrasion of the plate during the transmission process is prevented.
As shown in fig. 10 to 13, the console includes a control switch, a PLC module, and a display. The display is a touch display, the PLC module can receive and process signals, and the signals comprise parameter information input by an operator. The method for feeding the plate comprises the following steps:
the method comprises the following steps: and pressing a starting button to start the operating console, and entering a main picture of the feeding system.
Step two: the method comprises the steps of inputting plate parameter options, base plate parameter options, stacking parameter options and adsorption plate options.
Step three: and switching the page from the main picture to the parameter setting picture.
Step four: the de-vacuuming mode is selected.
Step five: and setting the material taking X-axis forward pushing distance, the material taking Y-axis side pushing distance or the shaking times according to the mode selected in the step four.
Step six: and clicking the current position of the robot to start or resetting the robot to start.
The main picture of the feeding system comprises a plate parameter option, a base plate parameter option, a stacking parameter option, a mechanical gripper option and an adsorption plate option. The plate parameter options comprise input frames of plate length, width and thickness; the pad parameter options comprise input boxes of pad length and thickness; the stacking parameter option comprises input boxes of stacking line number and column number. The plate parameter options, the base plate parameter options and the stacking parameter options are basic parameters, and the operating platform calculates the falling point of the mechanical gripper in the gripping process according to the basic parameters, so that the mechanical gripper is more reliable in gripping. The mechanical gripper options comprise a robot current position starting button, a robot pause button, a robot reset starting button, a robot speed input frame and a robot board placement delay input frame. The robot speed input box can set the speed of the mechanical gripper to act, and is suitable for different processing requirements. The robot plate placing delay input frame can set the speed of placing plates by the mechanical gripper so as to adapt to plates with different lengths. The adsorption plate option comprises a first clamp closing button and a second clamp closing button. The first clamp closing button can control the adsorption plate close to the electric control line box 165 to open or close to the middle; and the second clamp closing button can control the other adsorption plate to be opened or closed towards the middle. If the first clamp closing button and the second clamp closing button are pressed simultaneously, the two adsorption plates are folded; and if the first clamp closing button and the second clamp closing button are not pressed, the two adsorption plates are opened. Whether the first clamp closing button and the second clamp closing button are pressed down is judged by an operator, if the plate is in a single row and the width of the plate is less than 400mm, the first clamp closing button and the second clamp closing button are pressed down, and at the moment, the adsorption plate is folded; and if the plates are double rows or the width of the plates is more than 400mm, the first clamp closing button and the second clamp closing button are not pressed. After the parameters of the main picture are set, the current position of the robot can be clicked to start or the robot can be reset to start, and the device is started.
In order to prevent two or more plates from being adsorbed, a parameter setting interface is also arranged. The parameter setting interface includes a feed mode option. The feeding mode options comprise a forward pushing vacuum button, a material taking X-axis forward pushing distance input frame, a material taking Y-axis side pushing distance input frame and a shaking frequency input frame. The material taking X-axis forward pushing distance input frame and the material taking Y-axis side pushing distance input frame can control the pushing direction and the pushing length of the mechanical gripper during material taking. The shaking times input box can be used for setting shaking times of the mechanical gripper during material taking. If the front pushing vacuum button is pressed, the material taking X-axis forward pushing distance and the material taking Y-axis side pushing distance need to be set; if the pre-push vacuum button is not pressed, the number of shakes needs to be set. Whether the push-to-vacuum button is pressed or not is judged by an operator. If the mechanical gripper shakes twice and still does not separate the plates, the vacuum degree between the plates is considered to be large, at the moment, the front pushing vacuum button is pressed, and the pushing distance is set, wherein the pushing distance is determined according to the length, the width and the like of the plates. The mechanical gripper pushes and is matched with the blocking device, so that the plates can be separated. If the mechanical gripper shakes twice or less to separate the plates, the vacuum degree between the plates is considered to be small, the vacuum button is not pushed before being pressed, and the shaking times of the mechanical gripper are set. Normally, the adsorption plate is selected to be pushed forwards or laterally for a set distance, so that the situation that the plate is shaken and not separated is avoided.
The parameter setting interface further comprises a material point deviation option and a set point deviation option. The material point deviation option comprises a material point X deviation input box and a material taking point Y direction deviation input box; the setpoint offset options include a setpoint X bias and a setpoint Y offset. And the material point deviation option are judged and input by an operator. The material point deviation option and the point placement deviation option can adjust the falling point of the mechanical gripper, and the stability of the mechanical gripper gripping plate is guaranteed.
Besides setting the parameter automatic feeding, the manual operation can be carried out on a manual picture. The manual picture comprises a roller rotation direction option, a lifting platform rotation direction option and a placing platform option. The roller rotation direction options comprise forward rotation and reverse rotation; the rotation direction options of the lifting platform comprise forward rotation and reverse rotation. The placing table options include a placing table 1 roller line start button and stop button, a placing table 2 roller line start button and stop button, a placing table 1 speed setting input box, and a placing table 2 speed setting input box. The placing table option can control the starting or stopping of the placing table 1 and the placing table 2, and meanwhile, the speed of the placing table 1 and the speed of the placing table 2 roller line can also be set.
The blocking device 23 is provided with a first photoelectric sensing device, the first photoelectric sensing device and the blocking roller 233 are arranged on the same horizontal plane, and the first photoelectric sensing device is electrically connected with the operating platform. When the photoelectric sensing device detects that an object exists on the lifting platform conveyor belt 21, a signal is transmitted to the operation platform, the operation platform sends an action instruction to the manipulator, and the manipulator acts; when the first photoelectric sensing device cannot detect the object, transmitting a signal to the operation table, sending an action instruction to the lifting table 2 by the operation table, lifting the lifting table conveyor belt 21 until the first photoelectric sensing device detects the object, and circularly reciprocating; if the lifting platform conveyor belt 21 still cannot detect the object beyond the set lifting height, the lifting platform conveyor belt 21 is indicated to have no plate, and the lifting platform conveyor belt 21 descends to be aligned with the ground conveyor belt 3 to charge the lifting platform conveyor belt 21. And (3) loading, namely, conveying the next batch of plates to the lifting platform 2 after the lifting platform 2 finishes conveying the previous batch of plates. The first photoelectric sensing device can also distinguish the base plate and the plate, if the first photoelectric sensing device senses the plate, information is sent to the operation table, and the operation table controls the mechanical gripper to convey the sensed plate to the processing conveying belt; if the photoelectric sensing device senses the base plate, information is sent to the operation table, and the operation table controls the mechanical gripper to convey the sensed base plate to the base plate stacking position.
In the descending process and the aligning process of the lifting platform conveyor belt 21, the lifting platform conveyor belt 21 firstly descends at a high speed, and when the lifting platform conveyor belt 21 is lower than the ground conveyor belt 3, the lifting platform 2 slowly ascends until the height of the lifting platform conveyor belt 21 is consistent with that of the ground conveyor belt 3. And a second photoelectric sensing device is arranged on the ground conveyor belt 3 and used for detecting the position of the conveyor belt in the aligning process, and the second photoelectric sensing device is electrically connected with the operating platform. After loading, the lifting platform 2 unloads, the lifting platform 2 descends at a fast speed in the unloading process, and after the uppermost plate is lower than the blocking roller 233, the lifting platform 2 slowly ascends until the uppermost plate is aligned with the blocking roller 233. The first photoelectric sensing device and the second photoelectric sensing device send sensing results to the operating platform, and the operating platform sends action instructions to the lifting platform 2 and the mechanical gripper 1. In the process of loading and unloading alignment, the lifting platform conveyor belt 21 is quickly lowered and slowly lifted after being lower than an alignment plane, so that the alignment is more accurate.
The operation panel also comprises an alarm information picture, and an operator can inquire the history of the abnormal record in the alarm information picture and know the running condition of equipment on the production line in time.
In this embodiment, when the sheets are stacked and conveyed in an overlapped manner, the sheets near the bottom of the stack are pressed by the sheets from above due to the smooth surface of the processed sheets, so that a vacuum environment is formed between the sheets, which causes two or more sheets to be adsorbed together. The mechanical gripper 1 may lift two or more panels if the mechanical gripper 1 only grips without further handling. However, in the process of processing the plate, each processing link is usually only suitable for the situation of a single plate. Therefore, in actual production, the mechanical gripper 1 can be manually arranged to shake or move towards the blocking roller according to the vacuum degree between the plates, and the plate adsorption condition is avoided.
The above, it is only the concrete embodiment of the utility model, and not right the utility model discloses make the restriction in any form, on not deviating from the technical scheme of the utility model basis, simple modification, the equivalent change or the modification made all fall into the protection scope of the utility model.

Claims (10)

1. The feeding device for the separated plates is characterized by comprising a mechanical gripper, a lifting table, a conveying belt and an operation table;
the conveying belt comprises a ground conveying belt, a lifting platform conveying belt and a processing conveying belt;
the mechanical gripper is arranged on the side surface of the lifting platform;
the lifting platform comprises a blocking device; the blocking device is arranged between the lifting platform and the processing conveyor belt;
the operation panel is electrically connected with the mechanical gripper, the lifting platform and the conveyor belt.
2. The feeding device for separated plates according to claim 1, wherein the ground conveyor belt is arranged on the ground, and the tail end of the ground conveyor belt is connected with the lifting platform conveyor belt; the lifting platform conveying belt is arranged at the top of the lifting platform and is a part of the lifting platform; the processing conveying belt is arranged between the plate processing device and the lifting platform.
3. The feeding device for separated plates according to claim 1, wherein the mechanical hand comprises a suction device and a shaking device; the adsorption device comprises an exhaust port and an adsorption plate; the two adsorption plates are arranged in parallel, the adsorption plates are driven by cylinders, and the cylinders of the two adsorption plates are independent; the exhaust port is arranged on the adsorption plate; the shaking times and the shaking time of the shaking device are set through an operation console.
4. The feeding device for separated plates according to claim 3, wherein the mechanical hand further comprises a hand base, a mechanical big arm and a mechanical small arm; one end of the large mechanical arm is arranged on the gripper base, a first rotating disc is arranged between the large mechanical arm and the gripper base, and a small mechanical arm is arranged at the other end of the large mechanical arm; and the other end of the mechanical small arm is provided with an adsorption device, and a second rotary table is arranged between the adsorption device and the mechanical small arm.
5. The feeding device for separated plates according to claim 3, wherein the adsorption device comprises a connecting plate, a fixed table, a power set, an adsorption plate rail and an adsorption plate;
the connecting plate is arranged between the fixed table and the mechanical small arm, the fixed table is arranged in parallel with the connecting plate, and a connecting column is arranged between the fixed table and the connecting plate; the connecting column is of a circular tube nested structure, a circular tube with a smaller radius can slide in a circular tube with a larger radius, and a damping spring is arranged on the periphery of the connecting column;
the power unit comprises a cylinder, a vacuum pump and an electric control wire box; the electrical control wire box is electrically connected with the operating platform; the vacuum pump comprises an air suction end and an air exhaust end, a guide pipe is arranged between the air suction end and the adsorption plate, and a guide pipe is arranged between the air exhaust end and the air exhaust port;
the adsorption plate rail comprises a slide rail and a slide block; the two sliding rails are arranged on the lower surface of the fixed platform in parallel; the adsorption plate is perpendicular to the slide rail, and a slide block is arranged between the adsorption plate and the slide rail;
the number of the sliding blocks is four, each adsorption plate is provided with two sliding blocks, and the two sliding blocks of the same adsorption plate are respectively positioned on the two sliding rails; each adsorption plate is provided with two cylinders for driving, and the two cylinders are arranged in parallel; the interior of the adsorption plate is hollow, and the lower surface of the adsorption plate is provided with adsorption holes and a sponge layer; the adsorption holes are communicated with the interior hollow structure of the adsorption plate and the exterior of the adsorption plate.
6. The feeding device for separated plates according to claim 1, wherein the lifting platform further comprises a lifting platform conveyor belt and a lifting device; the lifting device comprises a lifting platform base, a lifting support rod, a lifting cylinder and a hydraulic station; the lifting support rod is arranged between the lifting platform base and the lifting platform conveyor belt; the lifting cylinder and the hydraulic station are arranged on the lifting platform base.
7. The feeding device for separated plates according to claim 6, wherein the lifting platform base is provided with a mechanical limiting block; the mechanical limiting block comprises a metal bottom block and a rubber top block, and the rubber top block is arranged above the metal bottom block; the lifting platform base is also provided with a turnover safety device; the overturning safety device comprises a safety plate and a safety block; the number of the safety blocks is two, and the two safety blocks are arranged in parallel; the safety plate is arranged between the two safety blocks; a connecting shaft is arranged between the safety plate and the two safety blocks.
8. The feeding device for the separation plates as claimed in claim 1, wherein the blocking device comprises supporting feet, a rubber plate and a blocking roller; the rubber plate is arranged between the supporting legs; the blocking roller is arranged between the supporting legs.
9. The feeding device for separated plates according to claim 1, wherein the blocking device is provided with a first photoelectric sensing device; the first photoelectric sensing device is electrically connected with the operating platform; the first photoelectric sensing device is consistent with the horizontal height of the blocking roller; the ground conveyor belt is provided with a second photoelectric sensing device, and the first photoelectric sensing device and the second photoelectric sensing device are electrically connected with the operating platform.
10. The feeding device of the separation plate material as claimed in claim 1, wherein the operation table comprises a control switch, a PLC module and a display; the display is a touch display, the PLC module can receive and process signals, and the signals comprise parameter information input by an operator.
CN201921539200.9U 2019-09-17 2019-09-17 Loading attachment of separation panel Active CN211310165U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921539200.9U CN211310165U (en) 2019-09-17 2019-09-17 Loading attachment of separation panel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921539200.9U CN211310165U (en) 2019-09-17 2019-09-17 Loading attachment of separation panel

Publications (1)

Publication Number Publication Date
CN211310165U true CN211310165U (en) 2020-08-21

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921539200.9U Active CN211310165U (en) 2019-09-17 2019-09-17 Loading attachment of separation panel

Country Status (1)

Country Link
CN (1) CN211310165U (en)

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