CN211304681U - One-step formed refractory material pouring cup - Google Patents
One-step formed refractory material pouring cup Download PDFInfo
- Publication number
- CN211304681U CN211304681U CN201921365039.8U CN201921365039U CN211304681U CN 211304681 U CN211304681 U CN 211304681U CN 201921365039 U CN201921365039 U CN 201921365039U CN 211304681 U CN211304681 U CN 211304681U
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- China
- Prior art keywords
- ceramic
- honeycomb duct
- molten metal
- pouring
- cup body
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000011819 refractory material Substances 0.000 title claims abstract description 15
- 239000000919 ceramic Substances 0.000 claims abstract description 75
- 239000013049 sediment Substances 0.000 claims description 9
- 239000002002 slurry Substances 0.000 claims description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 4
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 4
- 241001330002 Bambuseae Species 0.000 claims description 4
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 4
- 239000011425 bamboo Substances 0.000 claims description 4
- 238000000465 moulding Methods 0.000 claims description 3
- 239000002184 metal Substances 0.000 abstract description 56
- 238000005266 casting Methods 0.000 abstract description 11
- 239000007788 liquid Substances 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 10
- 239000002699 waste material Substances 0.000 abstract description 9
- 239000012535 impurity Substances 0.000 abstract description 8
- 238000001914 filtration Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 239000002893 slag Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000005574 cross-species transmission Effects 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002706 hydrostatic effect Effects 0.000 description 1
- 108010063955 thrombin receptor peptide (42-47) Proteins 0.000 description 1
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Filtering Materials (AREA)
Abstract
The utility model belongs to the field of cables, in particular to a one-step forming refractory material pouring cup, which aims at the problems that the existing pouring cup is easy to tilt in the process of metal liquid pouring, the effect of filtering residues is poor and the metal liquid in a casting mold can not be prompted to be filled in time, and provides the following scheme, which comprises a ceramic cup body, a supporting plate and a ceramic flow guide pipe; the bottom of the ceramic cup body is integrally formed with a support plate, and the middle part of the bottom end of the ceramic cup body is integrally formed with a ceramic flow guide pipe; the ceramic honeycomb duct is characterized in that a filter residue cylinder is arranged at the top of the ceramic honeycomb duct, a support frame is arranged at the bottom of an inner cavity of the ceramic honeycomb duct, a support column is vertically arranged in the middle of the top end of the support frame, a ceramic hollow floating ball is arranged in the middle of the inner cavity of the ceramic honeycomb duct, and a guide plate is arranged at the top of the inner cavity of the. The utility model discloses reduce the impurity in the molten metal, improved the quality of cast product, avoided the pouring basin askew to fall and the molten metal pouring too much spills over the waste of the molten metal that causes.
Description
Technical Field
The utility model relates to the technical field of cables, especially, relate to one shot forming refractory material pouring basin.
Background
The sprue cup is a funnel-shaped outer sprue, either manufactured separately or formed directly in the mold, as an enlarged portion of the sprue top. The function of the pouring ladle is to receive the molten metal from the pouring ladle, so as to prevent splashing and overflow and facilitate pouring; reducing the direct impact of molten metal on the casting mold; possibly skimming part of slag and impurities and preventing the slag from entering the sprue; and the hydrostatic pressure of the metal is increased.
However, in the actual use process of the existing pouring cup, the pouring cup cannot be stably placed on the casting mold, the pouring cup is easy to tilt in the metal liquid pouring process to cause waste of the metal liquid, the filter residue effect of the existing pouring cup is poor, and the existing pouring cup can only be noticed by workers after the metal liquid is poured too much to overflow the casting mold, so that the waste of the metal liquid is caused.
In order to solve the problem, the utility model provides a one shot forming refractory material pouring basin.
SUMMERY OF THE UTILITY MODEL
The utility model provides an one shot forming refractory material pouring basin has reduced the impurity in the molten metal, has improved the quality of cast product, has avoided the pouring basin askew to fall and the too much waste of spilling over the molten metal that causes of molten metal pouring, has solved current pouring basin and has askew easily at the in-process of molten metal pouring, and the filter residue effect is relatively poor and can not in time point out the problem that the casting mould was filled with the molten metal.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the one-step molding refractory material pouring cup comprises a ceramic cup body, a supporting plate and a ceramic flow guide pipe;
the bottom of the ceramic cup body is integrally formed with a support plate, and the middle part of the bottom end of the ceramic cup body is integrally formed with a ceramic flow guide pipe;
the ceramic honeycomb duct is characterized in that a filter residue cylinder is arranged at the top of the ceramic honeycomb duct, a support frame is arranged at the bottom of an inner cavity of the ceramic honeycomb duct, a support column is vertically arranged in the middle of the top end of the support frame, a ceramic hollow floating ball is arranged in the middle of the inner cavity of the ceramic honeycomb duct, and a guide plate is arranged at the top of the inner cavity of the.
Preferably, the filter residue cylinder is a latticed straight cylinder, and the bottom of the filter residue cylinder and the top of the ceramic flow guide pipe are sintered at high temperature through ceramic slurry.
Preferably, the support frame is a cross-shaped ceramic frame, and the support frame and the inner wall of the ceramic guide pipe are sintered at high temperature through ceramic slurry.
Preferably, the guide plate is a ceramic plate which is arched downwards and is provided with a hole in the middle, and the guide plate and the guide pipe are sintered at high temperature through ceramic slurry.
Preferably, the bottom of the ceramic cup body is provided with a sediment trap.
Compared with the prior art, the beneficial effects of the utility model are that:
1. in the utility model, the device can be more stably placed on the sprue gate in the actual use process through the arrangement of the supporting plate, thereby avoiding the leakage and waste of molten metal caused by the tilting of the sprue cup in the molten metal pouring process and avoiding the occurrence of danger;
2. in the utility model, in the process of metal liquid pouring, metal liquid firstly flows into the ceramic cup body and then enters the sediment bend along the inner wall of the ceramic cup body, the sediment bend can buffer and decelerate the falling speed of the metal liquid, thereby avoiding the impact deformation or damage of the casting mold caused by the too high falling speed of the metal liquid and the impurities carried in the metal liquid can be precipitated in the sediment bend;
3. the utility model discloses in, in the molten metal got into the draft tube through a filter residue section of thick bamboo, a filter residue section of thick bamboo can filter the impurity in the molten metal for the molten metal is purer, and then has improved the quality of casting fashioned product.
4. The utility model discloses in, when being full of by the molten metal in the casting mould, the molten metal accumulation is in the honeycomb duct, and the molten metal holds up ceramic cavity floater this moment for ceramic cavity floater floats and plugs up the guide plate bottom, makes the molten metal can not be downflow through the guide plate, makes the discovery that the staff can be timely, and then stops the pouring of molten metal, has avoided the molten metal that the molten metal pouring too much caused to spill over the waste that leads to the molten metal.
The utility model discloses reduce the impurity in the molten metal, improved the quality of cast product, avoided the pouring basin askew to fall and the molten metal pouring too much spills over the waste of the molten metal that causes.
Drawings
FIG. 1 is a schematic view of a cross-sectional front view of a single-step-formed refractory material pouring cup according to the present invention;
FIG. 2 is a schematic top view of the support frame and the support pillar of the one-step-formed refractory material pouring cup according to the present invention;
fig. 3 is a front view sectional structure diagram of a ceramic hollow floating ball of the one-step forming refractory material pouring cup of the present invention.
In the figure: 1. a support frame; 2. a support pillar; 3. a ceramic hollow floating ball; 4. a baffle; 5. a support plate; 6. slag settling and bending; 7. a residue filtering cylinder; 8. a ceramic cup body; 9. ceramic honeycomb duct.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Referring to fig. 1-3, the one-step molding refractory material pouring cup comprises a ceramic cup body 8, a support plate 5 and a ceramic draft tube 9;
the bottom of the ceramic cup body 8 is integrally formed with a support plate 5, and the middle part of the bottom end of the ceramic cup body 8 is integrally formed with a ceramic flow guide pipe 9;
the top of ceramic honeycomb duct 9 is provided with a filter residue section of thick bamboo 7, 9 inner chambers of ceramic honeycomb duct bottoms are provided with support frame 1, 1 top middle part of support frame is provided with support column 2 perpendicularly, 9 inner chambers of ceramic honeycomb duct middle parts are provided with ceramic cavity floater 3, 9 inner chambers of ceramic honeycomb duct top are provided with guide plate 4.
In the utility model, the device can be more stably placed on the sprue gate in the actual use process through the arrangement of the supporting plate 5, thereby avoiding the leakage and waste of molten metal caused by the tilting of the sprue cup in the molten metal pouring process and avoiding the occurrence of danger;
in the process of casting the molten metal, the molten metal firstly flows into the ceramic cup body 8 and then enters the sediment bend 6 along the inner wall of the ceramic cup body 8, the sediment bend 6 can buffer and decelerate the falling speed of the molten metal, so that the casting mold is prevented from being impacted and deformed or damaged due to the overhigh falling speed of the molten metal, and impurities carried in the molten metal can be precipitated in the sediment bend 6;
then, the molten metal enters the flow guide pipe 9 through the residue filter cylinder 7, and the residue filter cylinder 7 can filter impurities in the molten metal, so that the molten metal is purer, and the quality of a cast product is improved;
when being full of by the molten metal filling in the casting mould, the molten metal accumulation is in honeycomb duct 9, and the molten metal holds up ceramic hollow floater 3 this moment for 3 floats and plugs up 4 bottoms of guide plate, makes the molten metal can not flow down through guide plate 4, makes the discovery that the staff can be timely, and then stops the pouring of molten metal, has avoided the molten metal that the molten metal pouring too much caused to spill over and lead to the waste of molten metal.
In an optional embodiment, the residue filtering cylinder 7 is a grid-shaped straight cylinder, and the bottom of the residue filtering cylinder 7 and the top of the ceramic flow guide pipe 9 are sintered at high temperature through ceramic slurry.
In an alternative embodiment, the supporting frame 1 is a cross-shaped ceramic frame, and the supporting frame 1 and the inner wall of the ceramic flow guide pipe 9 are sintered at high temperature through ceramic slurry.
In an alternative embodiment, the deflector 4 is a ceramic plate which is arched downwards and is provided with an opening in the middle, and the deflector 4 and the draft tube 9 are sintered at high temperature through ceramic slurry.
In an alternative embodiment, the bottom of the ceramic cup body 8 is provided with a sediment trap 6.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can substitute or change the technical solution and the inventive concept of the present invention within the technical scope of the present invention.
Claims (5)
1. The one-step molding refractory material pouring cup is characterized by comprising a ceramic cup body (8), a support plate (5) and a ceramic flow guide pipe (9);
a support plate (5) is integrally formed at the bottom of the ceramic cup body (8), and a ceramic guide pipe (9) is integrally formed in the middle of the bottom end of the ceramic cup body (8);
ceramic honeycomb duct (9) top is provided with a filter residue section of thick bamboo (7), ceramic honeycomb duct (9) inner chamber bottom is provided with support frame (1), support frame (1) top middle part is provided with support column (2) perpendicularly, ceramic honeycomb duct (9) inner chamber middle part is provided with ceramic cavity floater (3), ceramic honeycomb duct (9) inner chamber top is provided with guide plate (4).
2. The one-step forming refractory material pouring cup according to claim 1, wherein the filter residue cylinder (7) is a grid-shaped straight cylinder, and ceramic slurry is sintered between the bottom of the filter residue cylinder (7) and the top of the ceramic flow guide pipe (9) at high temperature.
3. The one-step forming refractory material pouring cup according to claim 1, wherein the support frame (1) is a cross-shaped ceramic frame, and the support frame (1) and the inner wall of the ceramic draft tube (9) are sintered at high temperature through ceramic slurry.
4. The one-shot refractory tundish according to claim 1, wherein the deflector (4) is a downwardly arched ceramic plate with an open central portion, and the deflector (4) and the draft tube (9) are sintered at high temperature by ceramic slurry.
5. The pouring cup made of one-step formed refractory material according to claim 1, wherein the bottom of the ceramic cup body (8) is provided with a sediment trap (6).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921365039.8U CN211304681U (en) | 2019-08-22 | 2019-08-22 | One-step formed refractory material pouring cup |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201921365039.8U CN211304681U (en) | 2019-08-22 | 2019-08-22 | One-step formed refractory material pouring cup |
Publications (1)
Publication Number | Publication Date |
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CN211304681U true CN211304681U (en) | 2020-08-21 |
Family
ID=72064526
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201921365039.8U Expired - Fee Related CN211304681U (en) | 2019-08-22 | 2019-08-22 | One-step formed refractory material pouring cup |
Country Status (1)
Country | Link |
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CN (1) | CN211304681U (en) |
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2019
- 2019-08-22 CN CN201921365039.8U patent/CN211304681U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right |
Effective date of registration: 20210108 Address after: 038300 nanjiabao village, Jinshan Town, Huairen City, Shuozhou City, Shanxi Province Patentee after: Huairen Lisi New Material Technology Co.,Ltd. Address before: 362100 No.71, weicuo, Songguang village, Luoyang Town, Hui'an County, Quanzhou City, Fujian Province Patentee before: Zeng Zhenzhen |
|
TR01 | Transfer of patent right | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200821 |
|
CF01 | Termination of patent right due to non-payment of annual fee |