CN211277215U - High-efficient welding frock - Google Patents

High-efficient welding frock Download PDF

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CN211277215U
CN211277215U CN201922470331.2U CN201922470331U CN211277215U CN 211277215 U CN211277215 U CN 211277215U CN 201922470331 U CN201922470331 U CN 201922470331U CN 211277215 U CN211277215 U CN 211277215U
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fixedly connected
base
rotating rod
plate
servo motor
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马国栋
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Wuxi Pinuode Machinery Technology Co ltd
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Wuxi Pinuode Machinery Technology Co ltd
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Abstract

本实用新型公开了一种高效焊接工装,包括底座,所述底座内腔的底部通过轴承固定连接有转杆,所述底座的底部且位于转杆的左侧固定连接有伺服电机,所述伺服电机输出端的顶部通过轴承与底座固定连接,所述伺服电机输出端表面的底部固定连接有减速器,所述伺服电机输出端表面的顶部固定连接有主动齿轮,所述转杆表面的底部固定连接有与主动齿轮配合使用的从动齿轮。本实用新型通过底座、转杆、伺服电机、减速器、主动齿轮、从动齿轮、放置板和支撑杆的配合使用,实现了360度旋转焊接,且焊接工效高的目的,提高了装置的实用性和使用性,增强了使用者的使用体验,从而能够更好的满足使用者的使用需求。

Figure 201922470331

The utility model discloses a high-efficiency welding tool, which comprises a base, a rotating rod is fixedly connected to the bottom of the inner cavity of the base through a bearing, and a servo motor is fixedly connected to the bottom of the base and is located on the left side of the rotating rod. The top of the output end of the motor is fixedly connected with the base through a bearing, the bottom of the surface of the output end of the servo motor is fixedly connected with a reducer, the top of the surface of the output end of the servo motor is fixedly connected with a driving gear, and the bottom of the surface of the rotating rod is fixedly connected There are driven gears that work with the driving gear. The utility model realizes the purpose of 360-degree rotary welding and high welding work efficiency through the coordinated use of the base, the rotating rod, the servo motor, the reducer, the driving gear, the driven gear, the placing plate and the supporting rod, and improves the practicality of the device. It enhances the user's use experience and can better meet the user's use needs.

Figure 201922470331

Description

高效焊接工装Efficient welding tooling

技术领域technical field

本实用新型涉及焊接工艺技术领域,具体为一种高效焊接工装。The utility model relates to the technical field of welding technology, in particular to a high-efficiency welding tool.

背景技术Background technique

在由人工进行不同直径圆形焊缝氩弧焊接时,由于人工焊接时,一只手握焊炬,一只手送焊丝,无法让工件在圆弧上的焊接位随圆弧移动,焊接一小段要停止焊接来旋转移动位置,重新调整焊炬的理想位置,而人工能掌控的理想焊接距离短,所以造成每次起弧的有效焊接距离短、焊缝不连续、焊缝外观差、焊接效率低,更重要的严重影响了焊接质量。When argon arc welding of circular welds with different diameters is performed manually, because one hand holds the welding torch and the other hand feeds the welding wire, the welding position of the workpiece on the arc cannot be moved with the arc, and the welding process is The small section needs to stop welding to rotate and move the position and re-adjust the ideal position of the welding torch, and the ideal welding distance that can be controlled manually is short, so the effective welding distance of each arc starting is short, the welding seam is discontinuous, the appearance of the welding seam is poor, and the welding The efficiency is low, and more importantly, the welding quality is seriously affected.

发明内容SUMMARY OF THE INVENTION

本实用新型的目的在于提供一种高效焊接工装,具备360度旋转焊接,且焊接工效高的优点,解决了现有焊接工装无法进行旋转焊接,造成每次起弧的有效焊接距离短、焊缝不连续、焊缝外观差、焊接效率低,更重要的严重影响了焊接质量的问题。The purpose of the utility model is to provide a high-efficiency welding tool, which has the advantages of 360-degree rotary welding and high welding work efficiency, and solves the problem that the existing welding tool cannot perform rotary welding, resulting in a short effective welding distance for each arc starting, and a welding seam. Discontinuity, poor weld appearance, low welding efficiency, and more importantly, seriously affect the welding quality.

为实现上述目的,本实用新型提供如下技术方案:一种高效焊接工装,包括底座,所述底座内腔的底部通过轴承固定连接有转杆,所述底座的底部且位于转杆的左侧固定连接有伺服电机,所述伺服电机输出端的顶部通过轴承与底座固定连接,所述伺服电机输出端表面的底部固定连接有减速器,所述伺服电机输出端表面的顶部固定连接有主动齿轮,所述转杆表面的底部固定连接有与主动齿轮配合使用的从动齿轮,所述转杆的顶部贯穿至底座的顶部并固定连接有放置板,所述转杆的两侧均固定连接有支撑杆,所述支撑杆的顶部与放置板固定连接。In order to achieve the above purpose, the present invention provides the following technical solutions: a high-efficiency welding tool, including a base, the bottom of the inner cavity of the base is fixedly connected with a rotating rod through a bearing, and the bottom of the base is fixed on the left side of the rotating rod. A servo motor is connected, the top of the output end of the servo motor is fixedly connected to the base through a bearing, a reducer is fixedly connected to the bottom of the surface of the output end of the servo motor, and a driving gear is fixedly connected to the top of the surface of the output end of the servo motor. The bottom of the surface of the rotating rod is fixedly connected with a driven gear used in conjunction with the driving gear, the top of the rotating rod penetrates to the top of the base and is fixedly connected with a placing plate, and both sides of the rotating rod are fixedly connected with support rods , the top of the support rod is fixedly connected with the placing plate.

优选的,所述底座底部的四角均固定连接有万向轮,且万向轮的一侧设置有刹车片。Preferably, all four corners of the bottom of the base are fixedly connected with universal wheels, and one side of the universal wheels is provided with a brake pad.

优选的,所述底座的两侧均固定连接有固定板,所述固定板的底部固定连接有液压缸,所述液压缸输出端的底部固定连接有支撑板,所述支撑板的底部固定连接有防滑垫。Preferably, both sides of the base are fixedly connected with a fixing plate, the bottom of the fixing plate is fixedly connected with a hydraulic cylinder, the bottom of the output end of the hydraulic cylinder is fixedly connected with a support plate, and the bottom of the support plate is fixedly connected with a Non-slip mat.

优选的,所述放置板顶部的两侧均固定连接有限位板,且限位板的一侧螺纹连接有螺纹杆,所述螺纹杆的一端固定连接有摇把,所述螺纹杆的另一端贯穿至限位板的另一侧并通过轴承固定连接有夹持板,所述夹持板的底部固定连接有滑块,所述放置板顶部的两侧均开设有与滑块配合使用的滑槽。Preferably, both sides of the top of the placing plate are fixedly connected to a limit plate, and one side of the limit plate is threadedly connected with a threaded rod, one end of the threaded rod is fixedly connected with a rocker, and the other end of the threaded rod is connected A clamping plate is fixedly connected to the other side of the limit plate and is fixedly connected by a bearing, a sliding block is fixedly connected to the bottom of the clamping plate, and sliding blocks used in cooperation with the sliding block are provided on both sides of the top of the placing plate. groove.

优选的,所述底座的正面通过铰链铰接有箱门,且箱门的正面固定连接有把手,所述底座的顶部开设有与转杆配合使用的开口。Preferably, the front of the base is hinged with a box door, and the front of the box door is fixedly connected with a handle, and the top of the base is provided with an opening for use with the rotating rod.

与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:

1、本实用新型通过底座、转杆、伺服电机、减速器、主动齿轮、从动齿轮、放置板和支撑杆的配合使用,实现了360度旋转焊接,且焊接工效高的目的,提高了装置的实用性和使用性,增强了使用者的使用体验,从而能够更好的满足使用者的使用需求。1. The utility model realizes the 360-degree rotary welding through the cooperative use of the base, the rotating rod, the servo motor, the reducer, the driving gear, the driven gear, the placing plate and the supporting rod, and the welding work efficiency is high, and the device is improved. The practicability and usability of the device enhance the user's experience, so as to better meet the user's needs.

2、本实用新型通过设置万向轮和刹车片,能够更好的对整个装置进行移动和固定,通过设置固定板、液压缸、支撑板和防滑垫,能够更好的对底座进行限位固定,防止装置在运行时发生移动现象,通过设置限位板、螺纹杆、摇把、夹持板、滑块和滑槽的配合使用,能够更好的对焊接部件进行固定和取出,通过设置箱门和把手,能够更好的对底座内腔中的部件进行检修和维护,通过设置开口,用于配合转杆进行使用,更好的保证了装置的运行。2. The utility model can better move and fix the entire device by setting the universal wheel and the brake pad, and can better limit and fix the base by setting the fixing plate, the hydraulic cylinder, the support plate and the anti-skid pad. , to prevent the device from moving during operation. By setting the limit plate, threaded rod, rocker, clamping plate, slider and chute, the welding parts can be better fixed and taken out. By setting the box The door and handle can better inspect and maintain the components in the inner cavity of the base, and the opening is provided for use with the rotating rod, which better ensures the operation of the device.

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型结构主视示意图;Fig. 2 is the front view schematic diagram of the structure of the utility model;

图3为本实用新型放置板的俯视示意图。FIG. 3 is a schematic top view of the placing plate of the present invention.

图中:1、底座;2、转杆;3、伺服电机;4、减速器;5、主动齿轮;6、从动齿轮;7、放置板;8、支撑杆;9、万向轮;10、固定板;11、液压缸;12、支撑板;13、防滑垫;14、限位板;15、螺纹杆;16、摇把;17、夹持板;18、滑块;19、滑槽;20、箱门;21、把手;22、开口。In the figure: 1. Base; 2. Rod; 3. Servo motor; 4. Reducer; 5. Driving gear; 6. Driven gear; 7. Placing plate; 8. Support rod; 9. Universal wheel; 10 , fixed plate; 11, hydraulic cylinder; 12, support plate; 13, anti-skid pad; 14, limit plate; 15, threaded rod; 16, rocker; 17, clamping plate; 18, slider; 19, chute ; 20, box door; 21, handle; 22, opening.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-3,一种高效焊接工装,包括底座1,底座1底部的四角均固定连接有万向轮9,且万向轮9的一侧设置有刹车片,通过设置万向轮9和刹车片,能够更好的对整个装置进行移动和固定,底座1的两侧均固定连接有固定板10,固定板10的底部固定连接有液压缸11,液压缸11输出端的底部固定连接有支撑板12,支撑板12的底部固定连接有防滑垫13,通过设置固定板10、液压缸11、支撑板12和防滑垫13,能够更好的对底座1进行限位固定,防止装置在运行时发生移动现象,底座1的正面通过铰链铰接有箱门20,且箱门20的正面固定连接有把手21,通过设置箱门20和把手21,能够更好的对底座1内腔中的部件进行检修和维护,底座1的顶部开设有与转杆2配合使用的开口22,通过设置开口22,用于配合转杆2进行使用,更好的保证了装置的运行,底座1内腔的底部通过轴承固定连接有转杆2,底座1的底部且位于转杆2的左侧固定连接有伺服电机3,伺服电机3输出端的顶部通过轴承与底座1固定连接,伺服电机3输出端表面的底部固定连接有减速器4,伺服电机3输出端表面的顶部固定连接有主动齿轮5,转杆2表面的底部固定连接有与主动齿轮5配合使用的从动齿轮6,转杆2的顶部贯穿至底座1的顶部并固定连接有放置板7,放置板7顶部的两侧均固定连接有限位板14,且限位板14的一侧螺纹连接有螺纹杆15,螺纹杆15的一端固定连接有摇把16,螺纹杆15的另一端贯穿至限位板14的另一侧并通过轴承固定连接有夹持板17,夹持板17的底部固定连接有滑块18,放置板7顶部的两侧均开设有与滑块18配合使用的滑槽19,通过设置限位板14、螺纹杆15、摇把16、夹持板17、滑块18和滑槽19的配合使用,能够更好的对焊接部件进行固定和取出,转杆2的两侧均固定连接有支撑杆8,支撑杆8的顶部与放置板7固定连接,通过底座1、转杆2、伺服电机3、减速器4、主动齿轮5、从动齿轮6、放置板7和支撑杆8的配合使用,实现了360度旋转焊接,且焊接工效高的目的,提高了装置的实用性和使用性,增强了使用者的使用体验,从而能够更好的满足使用者的使用需求。Please refer to Figure 1-3, an efficient welding tool, including a base 1, the four corners of the bottom of the base 1 are fixedly connected with a universal wheel 9, and one side of the universal wheel 9 is provided with a brake pad, by setting the universal wheel 9 and brake pads, which can better move and fix the entire device. Both sides of the base 1 are fixedly connected with a fixed plate 10, the bottom of the fixed plate 10 is fixedly connected with a hydraulic cylinder 11, and the bottom of the output end of the hydraulic cylinder 11 is fixedly connected with a The support plate 12, the bottom of the support plate 12 is fixedly connected with an anti-skid pad 13, by setting the fixed plate 10, the hydraulic cylinder 11, the support plate 12 and the anti-skid pad 13, the base 1 can be better limited and fixed to prevent the device from running When the movement phenomenon occurs, the front of the base 1 is hinged with a box door 20, and the front of the box door 20 is fixedly connected with a handle 21. By arranging the box door 20 and the handle 21, the components in the inner cavity of the base 1 can be better For inspection and maintenance, the top of the base 1 is provided with an opening 22 for use with the rotating rod 2. By setting the opening 22, it is used to cooperate with the rotating rod 2 to better ensure the operation of the device. The bottom of the inner cavity of the base 1 A rotating rod 2 is fixedly connected through a bearing, a servo motor 3 is fixedly connected to the bottom of the base 1 and located on the left side of the rotating rod 2, the top of the output end of the servo motor 3 is fixedly connected to the base 1 through a bearing, and the bottom of the output end surface of the servo motor 3 is fixedly connected A reducer 4 is fixedly connected, a driving gear 5 is fixedly connected to the top of the surface of the output end of the servo motor 3, and a driven gear 6 that is used in conjunction with the driving gear 5 is fixedly connected to the bottom of the surface of the rotating rod 2. The top of the rotating rod 2 penetrates to the The top of the base 1 is fixedly connected with a placing plate 7, and both sides of the top of the placing plate 7 are fixedly connected with a limit plate 14, and one side of the limit plate 14 is threadedly connected with a threaded rod 15, and one end of the threaded rod 15 is fixedly connected with a The crank handle 16, the other end of the threaded rod 15 penetrates to the other side of the limit plate 14 and is fixedly connected with the clamping plate 17 through the bearing. Each side is provided with a chute 19 which is used in conjunction with the slider 18. By setting the limit plate 14, the threaded rod 15, the crank handle 16, the clamping plate 17, the slider 18 and the chute 19, it is possible to better The welding parts are fixed and taken out. Both sides of the rotating rod 2 are fixedly connected with support rods 8, and the top of the support rod 8 is fixedly connected with the placing plate 7. Through the base 1, the rotating rod 2, the servo motor 3, the reducer 4, The combined use of the driving gear 5, the driven gear 6, the placing plate 7 and the support rod 8 realizes the purpose of 360-degree rotary welding and high welding efficiency, improves the practicability and usability of the device, and enhances the use of the user. experience, so as to better meet the needs of users.

使用时,将焊接部件放置于放置板7上,转动摇把16,通过限位板14的配合使用,摇把16带动螺纹杆15左右移动,螺纹杆15带动夹持板17左右移动,夹持板17带动滑块18于滑槽19的内腔左右移动,将焊接部件固定好后,打开伺服电机3,伺服电机3带动主动齿轮5转动,主动齿轮5带动从动齿轮6转动,从动齿轮6带动转杆2转动,转杆2带动放置板7转动,通过减速器4,对放置板7的转动速度进行控制,从而实现了360度旋转焊接,且焊接工效高的目的。When in use, place the welding part on the placing plate 7, turn the crank handle 16, and use the limit plate 14 together, the crank handle 16 drives the threaded rod 15 to move left and right, and the threaded rod 15 drives the clamping plate 17 to move left and right, clamping The plate 17 drives the slider 18 to move left and right in the inner cavity of the chute 19. After the welding parts are fixed, the servo motor 3 is turned on. The servo motor 3 drives the driving gear 5 to rotate, and the driving gear 5 drives the driven gear 6 to rotate. The driven gear 6. Drive the rotating rod 2 to rotate, the rotating rod 2 drives the placing plate 7 to rotate, and the speed reducer 4 controls the rotating speed of the placing plate 7, thereby realizing the purpose of 360-degree rotating welding and high welding efficiency.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (5)

1.一种高效焊接工装,包括底座(1),其特征在于:所述底座(1)内腔的底部通过轴承固定连接有转杆(2),所述底座(1)的底部且位于转杆(2)的左侧固定连接有伺服电机(3),所述伺服电机(3)输出端的顶部通过轴承与底座(1)固定连接,所述伺服电机(3)输出端表面的底部固定连接有减速器(4),所述伺服电机(3)输出端表面的顶部固定连接有主动齿轮(5),所述转杆(2)表面的底部固定连接有与主动齿轮(5)配合使用的从动齿轮(6),所述转杆(2)的顶部贯穿至底座(1)的顶部并固定连接有放置板(7),所述转杆(2)的两侧均固定连接有支撑杆(8),所述支撑杆(8)的顶部与放置板(7)固定连接。1. A high-efficiency welding tool, comprising a base (1), characterized in that: the bottom of the inner cavity of the base (1) is fixedly connected with a rotating rod (2) through a bearing, and the bottom of the base (1) is located at the rotating rod (2). A servo motor (3) is fixedly connected to the left side of the rod (2), the top of the output end of the servo motor (3) is fixedly connected to the base (1) through a bearing, and the bottom of the output end surface of the servo motor (3) is fixedly connected There is a reducer (4), a driving gear (5) is fixedly connected to the top of the output end surface of the servo motor (3), and a driving gear (5) is fixedly connected to the bottom of the surface of the rotating rod (2). The driven gear (6), the top of the rotating rod (2) penetrates to the top of the base (1) and is fixedly connected with a placing plate (7), and both sides of the rotating rod (2) are fixedly connected with support rods (8), the top of the support rod (8) is fixedly connected with the placing plate (7). 2.根据权利要求1所述的一种高效焊接工装,其特征在于:所述底座(1)底部的四角均固定连接有万向轮(9),且万向轮(9)的一侧设置有刹车片。2. A high-efficiency welding tool according to claim 1, wherein the four corners of the bottom of the base (1) are fixedly connected with a universal wheel (9), and one side of the universal wheel (9) is provided with There are brake pads. 3.根据权利要求1所述的一种高效焊接工装,其特征在于:所述底座(1)的两侧均固定连接有固定板(10),所述固定板(10)的底部固定连接有液压缸(11),所述液压缸(11)输出端的底部固定连接有支撑板(12),所述支撑板(12)的底部固定连接有防滑垫(13)。3. A high-efficiency welding tool according to claim 1, characterized in that: both sides of the base (1) are fixedly connected with a fixing plate (10), and a bottom of the fixing plate (10) is fixedly connected with a A hydraulic cylinder (11), a support plate (12) is fixedly connected to the bottom of the output end of the hydraulic cylinder (11), and an anti-skid pad (13) is fixedly connected to the bottom of the support plate (12). 4.根据权利要求1所述的一种高效焊接工装,其特征在于:所述放置板(7)顶部的两侧均固定连接有限位板(14),且限位板(14)的一侧螺纹连接有螺纹杆(15),所述螺纹杆(15)的一端固定连接有摇把(16),所述螺纹杆(15)的另一端贯穿至限位板(14)的另一侧并通过轴承固定连接有夹持板(17),所述夹持板(17)的底部固定连接有滑块(18),所述放置板(7)顶部的两侧均开设有与滑块(18)配合使用的滑槽(19)。4. A high-efficiency welding tool according to claim 1, characterized in that: both sides of the top of the placing plate (7) are fixedly connected to the limiting plate (14), and one side of the limiting plate (14) A threaded rod (15) is threadedly connected, one end of the threaded rod (15) is fixedly connected with a crank handle (16), and the other end of the threaded rod (15) penetrates to the other side of the limit plate (14) and is A clamping plate (17) is fixedly connected through a bearing, a sliding block (18) is fixedly connected to the bottom of the clamping plate (17), and two sides of the top of the placing plate (7) are provided with a sliding block (18). ) to be used with the chute (19). 5.根据权利要求1所述的一种高效焊接工装,其特征在于:所述底座(1)的正面通过铰链铰接有箱门(20),且箱门(20)的正面固定连接有把手(21),所述底座(1)的顶部开设有与转杆(2)配合使用的开口(22)。The high-efficiency welding tool according to claim 1, characterized in that: the front of the base (1) is hinged with a box door (20) through a hinge, and a handle (20) is fixedly connected to the front of the box door (20). 21), the top of the base (1) is provided with an opening (22) for cooperating with the rotating rod (2).
CN201922470331.2U 2019-12-31 2019-12-31 High-efficient welding frock Expired - Fee Related CN211277215U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112570958A (en) * 2020-12-04 2021-03-30 南京劲拓海洋工程装备有限公司 Drilling platform tooth assembly welding device and method
CN113333952A (en) * 2021-08-05 2021-09-03 南通海蓝德机械有限公司 Welding device for eliminating laser welding air holes

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112570958A (en) * 2020-12-04 2021-03-30 南京劲拓海洋工程装备有限公司 Drilling platform tooth assembly welding device and method
CN113333952A (en) * 2021-08-05 2021-09-03 南通海蓝德机械有限公司 Welding device for eliminating laser welding air holes
CN113333952B (en) * 2021-08-05 2021-10-01 南通海蓝德机械有限公司 A welding device for eliminating laser welding pores

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