CN208409047U - A kind of automatic rotation auxiliary welding device of cylindrical shape part - Google Patents

A kind of automatic rotation auxiliary welding device of cylindrical shape part Download PDF

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CN208409047U
CN208409047U CN201820796589.4U CN201820796589U CN208409047U CN 208409047 U CN208409047 U CN 208409047U CN 201820796589 U CN201820796589 U CN 201820796589U CN 208409047 U CN208409047 U CN 208409047U
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sloping platform
transmission belt
motor
auxiliary welding
welding device
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陈冲锋
陈孝和
杨成功
钱成龙
汤永璐
严子春
陈农
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Abstract

The utility model discloses a kind of automatic rotation auxiliary welding devices of cylindric part, including sloping platform and it is mounted on the bracket, motor and two rollers for being mounted on sloping platform top of sloping platform bottom, two pairs of bearing mounting bases are additionally provided on the upper surface of sloping platform, two rollers pass through bearing respectively and are fixedly mounted on two pairs of bearing mounting bases;Two driving wheels are also equipped on the output shaft of motor, the end of two rollers is respectively equipped with a driven wheel, and driving wheel and driven wheel are by transmission band connection;Positioning hole is also equipped with positioning column;The utility model the technical problems such as is not easy to weld for large cylinder shape part and improves, designs, disclose a kind of device that can rotate auxiliary welding automatically, the utility model has many advantages, such as that structure is simple, easy to adjust, adaptable, at low cost, practical, safe.

Description

A kind of automatic rotation auxiliary welding device of cylindrical shape part
Technical field
The utility model relates to welder more particularly to a kind of automatic rotation auxiliary welding devices of cylindric part.
Background technique
At present for the welding of large cylinder shape part, since part itself is larger, inconvenient clamping, inconvenience rotation, welding Need operator with the mobile welding equipment in welding position, great work intensity in the process;The requirement to operator is high simultaneously, difficult To guarantee welding quality and personal safety.The utility model the technical problems such as is not easy to weld for large cylinder shape part and is changed Into, design, a kind of device that can rotate auxiliary welding automatically is disclosed, the utility model has structure simple, easy to adjust, suitable Ying Xingqiang, it is at low cost, practical, safe the advantages that.
Utility model content
The purpose of the utility model is to overcome the deficiencies in the prior art, provide a kind of automatic rotation auxiliary welding dress It sets, inconvenient operation in the welding process to solve the problems, such as large cylinder shape part in the prior art.The utility model has The advantages that easy to adjust, adaptable, at low cost, practical, safe.
The utility model is achieved through the following technical solutions: the utility model discloses a kind of cylindric part from Dynamic rotation auxiliary welding device including sloping platform and is mounted on the bracket of sloping platform bottom, motor and is mounted on the two of sloping platform top Root roller, motor are fixedly mounted on the lower surface of sloping platform, and two pairs of bearing mounting bases, two rollers are additionally provided on the upper surface of sloping platform Column passes through bearing respectively and is fixedly mounted on two pairs of bearing mounting bases, and two rollers are arranged in parallel relatively;The table top of sloping platform On also offer transmission belt escape port and location hole respectively, two driving wheels, two rollers are also equipped on the output shaft of motor End one driven wheel, driving wheel and driven wheel are respectively installed transmission belt escape port are passed through by transmission belt and connect the two;It is fixed Position hole is located between two rollers, and positioning hole is also equipped with positioning column, and when work, cylindric part is placed on roller On, motor can drive two rollers to be operated in the same direction, and positioning column is for preventing cylindric part during the welding process It slides.
Further, pipe fitting to be welded is used and prevented in order to be suitable for various different size of cylindric part welding Slide, the number of location hole be it is multiple, multiple location holes are sequentially arranged on the central axes between two rollers.
Preferably, it skids during motor drive in order to prevent, driving wheel and driven wheel are sprocket wheel, and transmission belt is chain Item, driving wheel and driven wheel pass through chain drive.
Preferably, driving wheel and driven wheel are belt wheel, and transmission belt is that belt, driving wheel and driven wheel are passed by belt It is dynamic.
Further, in order to guarantee the personal safety of operator, transmission belt is additionally provided with above transmission belt escape port The bottom of safety guard, transmission belt safety guard is fixedly connected with sloping platform.
Further, in order to guarantee that cylindric part in the welding process stablize by axial position, the inclination angle of sloping platform and ground It is 10~45 degree.
Further, in order to reduce cost of manufacture, bracket is made of timber or metal material.
Further, in order to realize the semi-automation of cylindric components welding, auxiliary welding device is rotated automatically It further include positive and negative rotation DC motor controller, positive and negative rotation DC motor controller is connect with motor by conducting wire, positive and negative rotation direct current The model SK800AH of electric machine controller, motor model YY7112;When work, operator can be by controlling direct current Machine controller realizes the positive and negative rotation and speed regulation to motor.
Further, in order to realize automatic operation, the automatic side for rotating auxiliary welding device is additionally provided with more Joint welding robot, multi-joint welding robot are connected with control cabinet;And control cabinet and positive and negative rotation DC MOTOR CONTROL Device is connected by electric signal.
Further, in order to realize intelligent operation, multi-joint welding robot welding hand is equipped with camera, takes the photograph As head is connect with control cabinet by video line.The picture signal of camera shooting is passed to control cabinet, obtains after image recognition Best welding strategy simultaneously welds hand state position and angle according to current, outputs control signals to joint servo motor, driving weldering Catcher is moved to optimum position and angle.
The utility model is for the large cylinder shape part technologies such as inconvenient operation, direction of welding be unstable in the welding process Problem improves, and discloses a kind of automatic rotation auxiliary welding device of cylindric part, and the utility model is by will be large-scale Cylindric part is placed on roller, then drives roller to be driven by motor, the present apparatus is welding cylindric part The position and angle that can according to need in termination process are put and direction as needed and speed rotate, then by external automatic Welding system is manually welded, and the present apparatus has convenient welding quick, and welding quality is good, and speed is high;Greatly reduce behaviour The working strength for making personnel improves the security performance of welding.
Detailed description of the invention
Fig. 1 is 1 structural schematic diagram of the utility model embodiment;
Fig. 2 is 2 structural schematic diagram of the utility model embodiment;
Fig. 3 is that the partial structurtes enlarged diagram after driving chain is removed in embodiment 1;
Fig. 4 is 1 actual working state schematic diagram of embodiment.
Specific embodiment
It elaborates below to the embodiments of the present invention, the present embodiment before being with technical solutions of the utility model It puts and is implemented, the detailed implementation method and specific operation process are given, but the protection scope of the utility model is unlimited In following embodiments.
Embodiment 1
Embodiment 1 discloses a kind of automatic rotation auxiliary welding device of cylindric part, as shown in Figure 1, including sloping platform 1 And it is mounted on the bracket 1.1, motor 2 and the roller 3 and roller 4 that are mounted on 1 top of sloping platform of 1 bottom of sloping platform, the fixed peace of motor 2 Mounted in the lower surface of sloping platform 1, two couples of bearing mounting base 3.1-3.2/4.1-4.2, roller 3 are additionally provided on the upper surface of sloping platform 1 It is fixedly mounted on bearing mounting base 3.1 and bearing mounting base 3.2 by bearing (being not marked in figure), roller 4 passes through bearing (figure In do not mark) be fixedly mounted on bearing mounting base 4.1 and bearing mounting base 4.2, and roller 3 with roller 4 is relatively parallel sets It sets;Transmission belt escape port 3.3 and transmission belt escape port 4.3 and location hole 5 are also offered on the table top of sloping platform 1 respectively, such as Fig. 3 It is shown, driving wheel 2.1 and driving wheel 2.2 are also equipped on the output shaft of motor 2, the end of roller 3 is equipped with a driven wheel 3.4, the end of roller 4 is equipped with a driven wheel 4.4, driving wheel 2.1 and driven wheel 4.4 and passes through transmission belt by transmission belt 4.5 Escape port 4.3 connects the two;Driving wheel 2.2 and driven wheel 3.4 pass through transmission belt escape port 3.3 for the two by transmission belt 3.5 Connection;Location hole 5 is also equipped with positioning column 6 between roller 3 and roller 4 in location hole 5, as shown in figure 4, work When, cylindric part 8 is placed on roller 3 and roller 4, motor 2 can drive two rollers to be operated in the same direction, positioning column 6 are used to prevent cylindric part 8 from sliding during the welding process.
Wherein, the number of the location hole 5 in the present embodiment is 4, and 4 location holes 5 are sequentially arranged in roller 3 and roller 4 Between central axes on.And driving wheel 2.1 and driving wheel 2.2 and driven wheel 3.4 and driven wheel 4.4 in the present embodiment It is sprocket wheel, transmission belt 3.5 and transmission belt 4.5 are chain, and driving wheel 2.1 (2.2) and driven wheel 4.4 (3.4) pass through chain 4.5 (3.5) it is driven.The top of transmission belt escape port 3.3 and transmission belt escape port 4.3 is additionally provided with transmission belt safety guard 3.6 and passes Dynamic band safety guard 4.6, the bottom of transmission belt safety guard 3.6 (4.6) is fixedly connected with sloping platform 1.When operation, sloping platform 1 and ground Inclination angle is 10 degree.Bracket 1.1 is made of timber.This automatic rotation auxiliary welding device further includes positive and negative rotation DC MOTOR CONTROL Device (is not marked in figure), and positive and negative rotation DC motor controller is connect with motor 2 by conducting wire, positive and negative rotation DC motor controller Model SK800AH, motor model YY7112;When work, operator can be realized by control DC motor controller Positive and negative rotation and speed regulation setting to motor 2, while can be welded by the way of human weld.
Embodiment 2
Embodiment 2 discloses a kind of automatic rotation auxiliary welding device of cylindric part, as shown in Fig. 2, including sloping platform 1 And it is mounted on the bracket 1.1, motor 2 and the roller 3 and roller 4 that are mounted on 1 top of sloping platform of 1 bottom of sloping platform, the fixed peace of motor 2 Mounted in the lower surface of sloping platform 1, two couples of bearing mounting base 3.1-3.2/4.1-4.2, roller 3 are additionally provided on the upper surface of sloping platform 1 It is fixedly mounted on bearing mounting base 3.1 and bearing mounting base 3.2 by bearing (being not marked in figure), roller 4 passes through bearing (figure In do not mark) be fixedly mounted on bearing mounting base 4.1 and bearing mounting base 4.2, and roller 3 with roller 4 is relatively parallel sets It sets;Transmission belt escape port 3.3 and location hole 5 are also offered on the table top of sloping platform 1 respectively, is also equipped on the output shaft of motor 2 The end of two driving wheels 7, two rollers 3 and roller 4 is respectively equipped with a driven wheel 3.4 and driven wheel 4.4, two actives Wheel 7 passes through transmission belt escape port 3.3 for two by transmission belt 3.5 and transmission belt 4.5 with driven wheel 3.4 and driven wheel 4.4 respectively Person's connection;
Location hole 5 is also equipped with positioning column 6 between roller 3 and roller 4 in location hole 5, in the present embodiment The number of location hole 5 is 3, and 3 location holes 5 are sequentially arranged on the central axes between two rollers.
Two driving wheels 7, driven wheel 3.4 and driven wheel 4.4 in the present embodiment are belt wheel, transmission belt 3.5 and transmission Band 4.5 is that belt, driving wheel and driven wheel are driven by belt.The top of transmission belt escape port 3.3 is additionally provided with transmission belt peace Full cover 3.6 and transmission belt safety guard 4.6, the bottom of transmission belt safety guard 3.6 (4.6) are fixedly connected with sloping platform 1.Sloping platform 1 and ground The inclination angle in face is 45 degree.Bracket is made of metal material.This automatic rotation auxiliary welding device further includes positive and negative rotation direct current Machine controller (is not marked in figure), and positive and negative rotation DC motor controller is connect with motor by conducting wire, positive and negative rotation direct current generator control The model SK800AH of device processed, motor model YY7112;When work, operator can be by controlling DC MOTOR CONTROL Device realizes the positive and negative rotation and speed regulation to motor.
Embodiment 3
Embodiment 3 discloses a kind of automatic rotation auxiliary welding device of cylindric part, including sloping platform 1 and is mounted on The bracket 1.1 of 1 bottom of sloping platform, motor 2 and the roller 3 and roller 4 that are mounted on 1 top of sloping platform, motor 2 are fixedly mounted on sloping platform 1 Lower surface, two couples of bearing mounting base 3.1-3.2/4.1-4.2 are additionally provided on the upper surface of sloping platform 1, roller 3 is solid by bearing On bearing mounting base 3.1 and bearing mounting base 3.2, roller 4 is fixedly mounted on bearing mounting base 4.1 by bearing for Dingan County On bearing mounting base 4.2, and roller 3 and roller 4 are arranged in parallel relatively;Transmission is also offered on the table top of sloping platform 1 respectively With escape port 3.3 and transmission belt escape port 4.3 and location hole 5, driving wheel 2.1 and master are also equipped on the output shaft of motor 2 Driving wheel 2.2, the end of roller 3 are equipped with a driven wheel 3.4, and the end of roller 4 is equipped with a driven wheel 4.4, driving wheel 2.1, which pass through transmission belt escape port 4.3 by transmission belt 4.5 with driven wheel 4.4, connects the two;Driving wheel 2.2 and driven wheel 3.4 by Transmission belt 3.5 passes through transmission belt escape port 3.3 and connects the two;Location hole 5 is between roller 3 and roller 4, and location hole It is also equipped with positioning column 6 in 5, when work, cylindric part 8 is placed on roller 3 and roller 4, motor 2 can drive two Roller is operated in the same direction, and positioning column 6 is used to prevent cylindric part 8 from sliding during the welding process.
Wherein, the number of the location hole 5 in the present embodiment is 4, and 4 location holes 5 are sequentially arranged in roller 3 and roller 4 Between central axes on.And driving wheel 2.1 and driving wheel 2.2 and driven wheel 3.4 and driven wheel 4.4 in the present embodiment It is sprocket wheel, transmission belt 3.5 and transmission belt 4.5 are chain, and driving wheel 2.1 (2.2) and driven wheel 4.4 (3.4) pass through chain 4.5 (3.5) it is driven.The top of transmission belt escape port 3.3 and transmission belt escape port 4.3 is additionally provided with transmission belt safety guard 3.6 and passes Dynamic band safety guard 4.6, the bottom of transmission belt safety guard 3.6 (4.6) is fixedly connected with sloping platform 1.When operation, sloping platform 1 and ground Inclination angle is 30 degree.Bracket 1.1 is made of aluminum alloy materials.This automatic rotation auxiliary welding device further includes positive and negative rotation direct current Machine controller, positive and negative rotation DC motor controller are connect with motor 2 by conducting wire, the model of positive and negative rotation DC motor controller SK800AH, motor model YY7112;When work, operator can be realized by control DC motor controller to motor 2 Positive and negative rotation and speed regulation setting, while can be welded by the way of human weld, external manipulator can also be used Welding equipment carries out automatic welding.For the bad problem for causing automatic welding to be not easy to realize of consistency of leading process product, The mode of intelligent operation can be taken: multi-joint welding robot welding hand is equipped with camera, and camera and control cabinet are logical Cross video line connection.The product position picture signal to be welded of camera shooting is passed to control cabinet, obtains most after image recognition Good welding strategy simultaneously welds hand state position and angle according to current, outputs control signals to joint servo motor, driving welding Hand is moved to optimum position and angle.That is, control cabinet controls auxiliary welding device and welding robot simultaneously.

Claims (8)

1. a kind of automatic rotation auxiliary welding device of cylindrical shape part, which is characterized in that including sloping platform and be mounted on described Bracket, motor and two rollers for being mounted on the sloping platform top of sloping platform bottom, the motor are fixedly mounted on the sloping platform Lower surface, two pairs of bearing mounting bases are additionally provided on the upper surface of the sloping platform, two rollers are solid by bearing respectively Dingan County is on two pairs of bearing mounting bases, and two rollers are arranged in parallel relatively;On the table top of the sloping platform also Transmission belt escape port and location hole are offered respectively, two driving wheels are also equipped on the output shaft of the motor, described in two The end of roller is respectively equipped with a driven wheel, the driving wheel and driven wheel will across the transmission belt escape port by transmission belt The two connection;The location hole is located between two rollers, and the positioning hole is also equipped with positioning column.
2. the automatic rotation auxiliary welding device of cylindrical shape part as described in claim 1, which is characterized in that the location hole No less than one, multiple location holes are sequentially arranged on the central axes between two rollers.
3. the automatic rotation auxiliary welding device of cylindrical shape part as described in claim 1, which is characterized in that the driving wheel It is sprocket wheel with driven wheel, the transmission belt is chain, and the driving wheel and driven wheel pass through the chain drive.
4. the automatic rotation auxiliary welding device of cylindrical shape part as described in claim 1, which is characterized in that the driving wheel It is belt wheel with driven wheel, the transmission belt is belt, and the driving wheel and driven wheel are driven by the belt.
5. the automatic rotation auxiliary welding device of cylindrical shape part as described in claim 1, which is characterized in that the transmission belt Transmission belt safety guard is additionally provided with above escape port, the bottom of the transmission belt safety guard is fixedly connected with the sloping platform.
6. the automatic rotation auxiliary welding device of cylindrical shape part as described in claim 1, which is characterized in that the sloping platform with The inclination angle on ground is 10~45 degree.
7. the automatic rotation auxiliary welding device of cylindrical shape part as described in claim 1, which is characterized in that the bracket is adopted It is made of timber or metal material.
8. the automatic rotation auxiliary welding device of cylindrical shape part as described in claim 1, which is characterized in that the automatic rotation Turning auxiliary welding device further includes positive and negative rotation DC motor controller, and the positive and negative rotation DC motor controller and the motor are logical Conducting wire connection, the model SK800AH of the positive and negative rotation DC motor controller are crossed, the motor model is YY7112.
CN201820796589.4U 2018-05-28 2018-05-28 A kind of automatic rotation auxiliary welding device of cylindrical shape part Active CN208409047U (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108406221A (en) * 2018-05-28 2018-08-17 陈冲锋 A kind of automatic rotation auxiliary welding device of cylindrical shape part
CN109849195A (en) * 2019-04-01 2019-06-07 中建七局第二建筑有限公司 A kind of precast concrete pit shaft boring device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108406221A (en) * 2018-05-28 2018-08-17 陈冲锋 A kind of automatic rotation auxiliary welding device of cylindrical shape part
CN109849195A (en) * 2019-04-01 2019-06-07 中建七局第二建筑有限公司 A kind of precast concrete pit shaft boring device
CN113276288A (en) * 2019-04-01 2021-08-20 中建七局第二建筑有限公司 Precast concrete well section of thick bamboo trompil device
CN113276288B (en) * 2019-04-01 2024-03-15 中建七局第二建筑有限公司 Precast concrete pit shaft trompil device

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