CN211275231U

CN211275231U - Oil immersion and oil throwing device for brake disc

Info

Publication number: CN211275231U
Application number: CN201921555736.XU
Authority: CN
Inventors: 张同江; 李强; 贾德松; 范慧进; 苑言朋; 孔双兵; 赵宏礼; 郑永龙; 王志亮
Original assignee: Weifang Haoxin Kangmai Machinery Product Co ltd
Current assignee: Kangmai Weifang Machinery Co ltd
Priority date: 2019-09-19
Filing date: 2019-09-19
Publication date: 2020-08-18
Anticipated expiration: 2029-09-19

Abstract

The utility model discloses a brake disc immersion oil, get rid of oily device relates to the machinery processing technology field, including the workstation, the double-phase opposite end of workstation has butt joint respectively and has fed roller platform and ejection of compact roller platform, installs immersion oil groove station and get rid of oily groove station on the workstation, and immersion oil groove station includes open-top's first box, and first box is used for splendid attire antirust oil; the oil throwing groove station comprises a second box body with an opening at the top, a first clamp driven by a first power assembly to rotate is arranged in the second box body, and the first clamp is used for clamping a brake disc; the workbench is provided with a transfer mechanism which sequentially takes and places the brake disc from the feeding roller table, the oil immersion groove station, the oil throwing groove station and the discharging roller table. The utility model provides a technical problem that the remaining antirust oil of the brake disc after the antirust treatment is many among the prior art, the utility model discloses but the batchization carry out brake disc work piece immersion oil, get rid of oily processing, promoted the outgoing of brake disc work piece quality.

Description

Oil immersion and oil throwing device for brake disc

Technical Field

The utility model relates to the technical field of machining, in particular to brake disc immersion oil, get rid of oily device.

Background

When the heavy truck brake disc is packaged, antirust oil needs to be sprayed for antirust treatment, and after the antirust oil is sprayed, more antirust oil is remained in an air channel and the surface of the brake disc, so that the assembly and debugging of a customer are influenced when the brake disc is directly delivered to the customer.

Disclosure of Invention

To above defect, the utility model aims at providing a brake disc immersion oil, get rid of oily device aims at solving among the prior art technical problem that the residual antirust oil of the brake disc after the rust-resistant treatment is many.

In order to solve the technical problem, the technical scheme of the utility model is that:

a brake disc oil immersion and oil throwing device comprises a workbench, wherein two opposite ends of the workbench are respectively butted with a feeding roller table and a discharging roller table, an oil immersion groove station and an oil throwing groove station are arranged on the workbench, the oil immersion groove station comprises a first box body with an opening at the top, and the first box body is used for containing anti-rust oil; the oil throwing groove station comprises a second box body with an opening at the top, a first clamp driven by a first power assembly to rotate is arranged in the second box body, and the first clamp is used for clamping a brake disc; the workbench is provided with a transfer mechanism which sequentially takes and places the brake disc from the feeding roller table, the oil immersion groove station, the oil throwing groove station and the discharging roller table.

Wherein, transfer mechanism includes the mounting bracket, and the mounting bracket is driven by second power component and horizontal reciprocating motion on the workstation, installs on the mounting bracket by the drive of third power component and vertical reciprocating motion's mounting panel, installs on the mounting panel to be used for pressing from both sides the clamp of getting the brake disc and gets the mechanism.

Wherein, the feeding roller bench is equipped with gets a position, and the ejection of compact roller bench is equipped with puts a position, gets a position, the immersion oil groove station, gets rid of the oil groove station and puts a position and arrange the setting with the same interval along the moving direction of mounting bracket, and the clamp is got the mechanism and is included second anchor clamps and third anchor clamps, and second anchor clamps and third anchor clamps are arranged the setting along the mounting bracket moving direction, and the distance between second anchor clamps and the third anchor clamps equals the immersion oil groove station and gets rid of the distance between the oil groove station.

The first clamp is an inner support clamp, and the second clamp and the third clamp are outer clamping clamps.

Wherein, be equipped with the holding surface that is used for the brake disc to press on the internal stay anchor clamps, the distance between the ground of holding surface and second box is more than 10 cm.

Wherein, the bottom of the second box body is communicated with a rust preventive oil recovery box.

Wherein, the first box and the second box are both cylinders.

Wherein, install the level gauge on the first box.

Wherein, install the protection casing on the workstation, be equipped with the door that opens and shuts on the protection casing.

Wherein, get a position and include horizontal installation in the stock stop of feed roller bench top, the stock stop includes first fixed block, the second fixed block, the screw rod, the guide bar, first slider and second slider, first fixed block and second fixed block rigid coupling respectively in the feed roller bench, the both ends of screw rod and the both ends of guide bar rotate respectively and install in first fixed block and second fixed block, screw rod and guide bar parallel arrangement, first slider and the equal spiro union of second slider in the screw rod, and slip cup joint the guide bar, first dog is installed to the bottom of first slider, the bottom of second slider is equipped with the second dog, first dog and second dog symmetry set up, and the opposite side of the two is the V type in the horizontal plane.

After the technical scheme is adopted, the beneficial effects of the utility model are that:

because the oil immersion and oil throwing device of the brake disc comprises the workbench, the two opposite ends of the workbench are respectively butted with the feeding roller platform and the discharging roller platform, the workbench is provided with the oil immersion groove station and the oil throwing groove station, the oil immersion groove station comprises a first box body with an opening at the top, and the first box body is used for containing the anti-rust oil; the oil throwing groove station comprises a second box body with an opening at the top, a first clamp driven by a first power assembly to rotate is arranged in the second box body, and the first clamp is used for clamping a brake disc; install the transfer mechanism on the workstation, the transfer mechanism gets the brake disc from feeding roller platform, immersion oil groove station, get rid of oil groove station, ejection of compact roller platform and puts in proper order to the completion immersion oil that the in-process that shifts realized the brake disc work piece and lasts, get rid of oily process, realize that unnecessary antirust oil after the immersion oil of brake disc work piece obtains clearing away, has guaranteed the quality of brake disc work piece.

Because the material blocking mechanism comprises a first fixed block, a second fixed block, a screw rod, a guide rod, a first slide block and a second slide block, the first fixed block and the second fixed block are respectively and fixedly connected on the feeding roller table, two ends of the screw rod and two ends of the guide rod are respectively and rotatably arranged on the first fixed block and the second fixed block, the screw rod and the guide rod are arranged in parallel, the first slide block and the second slide block are both screwed on the screw rod and are in sliding sleeve connection with the guide rod, the bottom of the first slide block is provided with a first stop block, the bottom of the second slide block is provided with a second stop block, the first stop block and the second stop block are symmetrically arranged, the opposite sides of the first stop block and the second stop block are V-shaped, thereby drive first fixed block and second fixed block along the removal of guide bar length direction to adjust the relative distance of first dog and second dog, thereby realize the regulation of stock stop position of stock stop.

To sum up, the utility model provides a technical problem that the remaining antirust oil of brake disc work piece after the antirust treatment is many among the prior art, the utility model discloses can be the batchization carry out brake disc work piece immersion oil, get rid of oily processing, effectively clear away unnecessary antirust oil on the brake disc work piece, promoted the outgoing of brake disc work piece quality.

Drawings

FIG. 1 is a schematic structural view of the oil immersion and oil slinging device for a brake disc of the present invention;

FIG. 2 is a partial schematic view of the oil immersion and oil slinging device for a brake disc of the present invention;

fig. 3 is a schematic structural view of the striker in fig. 1.

In the figure, 1-a workbench, 10-an oil immersion tank station, 100-a first box body, 101-a liquid level meter, 11-an oil throwing tank station, 110-a second box body, 111-a first clamp, 112-a first power assembly, 12-a transfer mechanism, 120-a mounting frame, 121-a second power assembly, 122-a mounting plate, 123-a third power assembly, 124-a second clamp, 125-a third clamp, 13-an antirust oil recovery box, 2-a feeding roller station, 20-a taking position, 21-a material blocking mechanism, 210-a first fixed block, 211-a second fixed block, 212-a screw rod, 213-a guide rod, 214-a first slide block, 215-a second slide block, 216-a first stop block, 217-a second stop block and 218-a handle, 3-a discharging roller table, 30-a placing position and 4-a brake disc workpiece.

Detailed Description

The present invention will be further explained with reference to the accompanying drawings.

The position that the direction that involves in this specification all takes the position of the utility model discloses a brake disc immersion oil, the oily device of getting rid of when normally working as the standard, does not restrict the position when its storage and transportation, only represents relative position relation, does not represent absolute position relation.

As shown in fig. 1 and fig. 2, a brake disc oil immersion and oil throwing device sequentially comprises a feeding roller table 2, a workbench 1 and a discharging roller table 3, wherein the feeding direction of the feeding roller table 2 is consistent with that of the discharging roller table 3, a brake disc workpiece 4 enters the feeding roller table 2 after the previous process is completed, and is conveyed to the workbench 1 through the feeding roller table 2, and the brake disc workpiece 4 is subjected to oil immersion and oil throwing treatment through the workbench 1 and then conveyed to the next process through the discharging roller table 3. An oil immersion tank station 10, an oil throwing tank station 11 and a transfer mechanism 12 are arranged on the workbench 1, and the oil throwing tank station 11 is the next process of the oil immersion tank station 10.

As shown in fig. 1 and fig. 2, the oil immersion tank station 10 includes a first box 100 with an open top, the first box 100 is used for containing rust preventive oil, and after the brake disc workpiece 4 is placed in the first box 100, the rust preventive oil can completely immerse the brake disc workpiece 4 and cannot overflow from the first box 100.

As shown in fig. 1 and fig. 2, the oil slinger station 11 includes a second box 110 with an open top, a first clamp 111 is installed in the second box 110, and the brake disc workpiece 4 soaked with the lubricating oil enters the second box 110 and is clamped and fixed by the first clamp 111. The bottom of the base of the first clamp 111 is welded on the top end of a rotating shaft, the rotating shaft is mounted on the workbench 1 through a bearing, the first power assembly 112 drives the rotating shaft to rotate, so that the first clamp 111 is driven to rotate, the brake disc workpiece 4 rotates, and redundant antirust oil is thrown away by centrifugal force generated by the brake disc workpiece 4 rotating at a high speed; the first casing 100 and the second casing 110 are preferably cylinders.

As shown in fig. 1 and fig. 2, the transfer mechanism 12 is used for sequentially picking and placing the brake disc from the feeding roller table 2, the oil immersion tank station 10, the oil throwing tank station 11 and the discharging roller table 3, and the transfer mechanism 12 includes a mounting frame 120, a mounting plate 122 and a gripping mechanism. The workbench 1 comprises a top layer and a bottom layer, the oil immersion groove station 10 and the oil throwing groove station 11 are located on the top layer, a guide rail and a sliding block are installed on the bottom layer, the bottom of the installation frame 120 is fixedly connected onto the sliding block, and the length direction of the guide rail is consistent with the conveying direction of the feeding roller table 2. The second power assembly 121 comprises a first air cylinder, the first air cylinder is arranged on the feeding roller table 2, a driving rod of the first air cylinder is connected to the mounting frame 120, and the first air cylinder drives the mounting frame 120 to reciprocate back and forth on the workbench 1; the top of mounting bracket 120 is the roof that the level was placed, third power component 123 includes the third cylinder, the third cylinder is fixed on the roof, and the actuating lever of third cylinder is down, the bottom mounting of the actuating lever of third cylinder is on mounting panel 122, be equipped with the sliding sleeve on the roof, sliding sleeve in-connection has guide bar 213, the bottom mounting of guide bar 213 is on mounting panel 122, through reciprocal rectilinear movement from top to bottom of third cylinder drive mounting panel 122, guide bar 213 is used for promoting mounting panel 122 gliding stability from top to bottom, and avoid mounting panel 122 to rotate along the drive shaft axial of third cylinder.

As shown in fig. 1 and 2, the gripping mechanism is used for gripping the brake disc workpiece 4, the gripping mechanism is mounted on the bottom of the mounting plate 122, the gripping mechanism includes a second clamp 124 and a third clamp 125, the gripping centers of the second clamp 124 and the third clamp 125 are located on the same horizontal line, and the second clamp 124 and the third clamp 125 are arranged along the moving direction of the mounting bracket 120.

As shown in fig. 1 and fig. 2, a pick-up position 20 is disposed on the feeding roller table 2, a placing position 30 is disposed on the discharging roller table 3, the pick-up position 20, the oil immersion tank station 10, the oil throwing tank station 11 and the placing position 30 are arranged along the moving direction of the mounting frame 120 at the same interval, and the distance between the second clamp 124 and the third clamp 125 is equal to the distance between the oil immersion tank station 10 and the oil throwing tank station 11. Namely, in the initial position, the second clamp 124 is opposite to the position at which the brake disc is taken 20, the third clamp 125 is opposite to the oil immersion tank station 10, the second clamp 124 reaches the oil immersion tank station 10 and the third clamp 125 reaches the oil slinging tank station 11 as the mounting frame 120 advances by a unit distance, and the second clamp 124 reaches the oil slinging tank station and the third clamp 125 reaches the position at which the brake disc is placed 30 as the mounting frame 120 advances by a unit distance, so that the brake disc is transferred between the four stations.

The specific working process of the equipment is as follows: the feeding roller table 2 conveys the brake disc parts to a part taking position 20, the second clamp 124 clamps the brake disc parts and then moves to the oil immersion tank station 10, the brake disc parts are placed in the first box 100, so that the brake disc parts are immersed in the anti-rust oil, the brake disc parts originally positioned in the oil immersion tank station 10 are clamped by the third clamp 125, then the brake disc parts are placed in the second box 110, clamped by the first clamp 111, the rotating shaft is driven to rotate by the first power assembly 112, the first clamp 111 is driven to rotate, the rotation of the brake disc parts is realized, and the redundant anti-rust oil on the brake disc parts is thrown away by centrifugal force; the third clamp 125 clamps the brake disc part after oil throwing, transfers the brake disc part to the placing position 30, the discharge roller table 3 conveys the brake disc part which completes the process to the next process, meanwhile, the second clamp 124 transfers the brake disc part in the oil immersion tank station 10 to the oil throwing tank station 11 for oil throwing, and finally transfers the brake disc part to the placing position 30.

In this embodiment, the first clamp 111 is an inner supporting clamp, the second clamp 124 and the third clamp 125 are outer clamping clamps, the inner supporting clamp is used for clamping from the inner circle of the brake disc part, and the outer clamping clamp is used for clamping from the outer circle of the brake disc part, so as to avoid interference to the inner supporting clamp. Wherein the internal support clamp is a three-jaw chuck for internal support clamping, and the external clamp is a three-jaw chuck for external clamping.

The inner support clamp is provided with a supporting surface for pressing the brake disc, the distance between the supporting surface and the ground of the second box body 110 is more than 10cm, and a sufficient gap is formed between the clamped brake disc part and the bottom of the second box body 110 to accommodate the thrown antirust oil. The bottom of the second box body 110 is communicated with the antirust oil recovery box 13 through a pipeline, the antirust oil recovery box 13 is positioned below the workbench 1, and the thrown antirust oil flows into the antirust oil recovery box 13 under the action of gravity.

As shown in fig. 2, the liquid level meter 101 is installed on the first casing 100, and the liquid level meter 101 can facilitate an operator to see the amount of the rust preventive liquid in the first casing 100 from the outside, and since the rust preventive oil is consumed after each wetting of the brake disc parts, the liquid level meter 101 can detect and replenish the insufficient amount of the rust preventive liquid.

Install the protection casing on the workstation 1, be equipped with the door that opens and shuts on the protection casing, the protection casing can be fine avoid volatilizing of antirust oil, cause the pollution to the operation environment, can conveniently go on in the inside maintenance work of equipment through the door that opens and shuts.

As shown in fig. 3, the part taking position 20 comprises a material blocking mechanism 21, the material blocking mechanism 21 is horizontally arranged above the feeding roller table 2, and the material blocking mechanism 21 is used for limiting brake disc parts conveyed by the feeding roller table 2 at a specific position, so that clamping of the clamping mechanism is facilitated. The material stop mechanism 21 comprises a first fixing block 210, a second fixing block 211, a screw rod 212, a guide rod 213, a first slider 214 and a second slider 215, the first fixing block 210 and the second fixing block 211 are respectively fixed on two sides of the top of the feeding roller table 2 through bolts, two ends of the screw rod 212 and two ends of the guide rod 213 are respectively rotatably mounted on the first fixing block 210 and the second fixing block 211, and the screw rod 212 and the guide rod 213 are arranged in parallel. First slider 214 and second slider 215 all spiro union in screw rod 212, and slip the cover guide bar 213, the one end of screw rod 212 is connected with handle 218, first dog 216 is installed to the bottom of first slider 214, the bottom of second slider 215 is equipped with second dog 217, first dog 216 and second dog 217 symmetry set up, and the opposite side of the two is the V type in the horizontal plane, first dog 216 forms a V type notch with second dog 217 promptly for the brake disc part card that feeding roller platform 2 conveyed comes is in the V type notch, form spacingly. Through rotating the handle 218, the screw 212 can be driven to rotate, so as to drive the first fixing block 210 and the second fixing block 211 to move along the length direction of the guide rod 213, and thus adjust the relative distance between the first stop 216 and the second stop 217, and thus adjust the stop position of the stop mechanism 21.

The present invention is not limited to the above specific embodiments, and those skilled in the art can make various changes without creative labor from the above conception, and all the changes fall within the protection scope of the present invention.

Claims

1. A brake disc oil immersion and oil throwing device comprises a workbench, wherein a feeding roller table and a discharging roller table are respectively butted at two opposite ends of the workbench, and an oil immersion tank station and an oil throwing tank station are arranged on the workbench; the oil throwing groove station comprises a second box body with an opening at the top, a first clamp driven by a first power assembly to rotate is installed in the second box body, and the first clamp is used for clamping the brake disc; the brake disc conveying device is characterized in that a transfer mechanism is mounted on the workbench, and the brake disc is sequentially taken and placed from the feeding roller table, the oil immersion groove station, the oil throwing groove station and the discharging roller table.

2. The brake disc immersion and oil slinging device of claim 1, wherein the transfer mechanism comprises a mounting frame, the mounting frame is driven by the second power assembly to horizontally reciprocate on the workbench, a mounting plate driven by the third power assembly to vertically reciprocate is mounted on the mounting frame, and a clamping mechanism for clamping the brake disc is mounted on the mounting plate.

3. The brake disc oil immersion and oil throwing device according to claim 2, wherein the feeding roller table is provided with a pick-up position, the discharging roller table is provided with a piece placing position, the pick-up position, the oil immersion tank station, the oil throwing tank station and the piece placing position are arranged at the same interval along the moving direction of the mounting frame, the clamping mechanism comprises a second clamp and a third clamp, the second clamp and the third clamp are arranged along the moving direction of the mounting frame, and the distance between the second clamp and the third clamp is equal to the distance between the oil immersion tank station and the oil throwing tank station.

4. The brake disc oiling and oil slinging device according to claim 3 wherein said first clamp is an inner support clamp and said second and third clamps are outer clamp clamps.

5. The brake disc oil immersion and oil slinging device according to claim 4, wherein said inner support jig is provided with a support surface for said brake disc to press against, and the distance between said support surface and the ground of said second case is 10cm or more.

6. The brake disc oil immersion and oil slinging device according to claim 1, wherein the bottom of said second tank body is communicated with a rust preventive oil recovery tank.

7. The brake disc oiling and slinging device of claim 1 wherein said first housing and said second housing are both cylindrical.

8. The brake disc oil immersion and slinging device of claim 1, wherein said first tank is mounted with a level gauge.

9. The brake disc oil immersion and oil slinging device according to claim 1, wherein a protective cover is mounted on said table, and an opening and closing door is provided on said protective cover.

10. The brake disc oil immersion and oil throwing device according to any one of claims 3 to 5, wherein the pickup position comprises a material blocking mechanism horizontally mounted above the feeding roller table, the material blocking mechanism comprises a first fixed block, a second fixed block, a screw rod, a guide rod, a first sliding block and a second sliding block, the first fixed block and the second fixed block are respectively and fixedly connected to the feeding roller table, two ends of the screw rod and two ends of the guide rod are respectively and rotatably mounted on the first fixed block and the second fixed block, the screw rod and the guide rod are arranged in parallel, the first sliding block and the second sliding block are both screwed on the screw rod and are in sliding sleeve connection with the guide rod, a first stop block is mounted at the bottom of the first sliding block, a second stop block is arranged at the bottom of the second sliding block, and the first stop block and the second stop block are symmetrically arranged, and the opposite sides of the two are V-shaped in the horizontal plane.