CN211249565U - Grid polishing wheel - Google Patents

Grid polishing wheel Download PDF

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Publication number
CN211249565U
CN211249565U CN201921884253.4U CN201921884253U CN211249565U CN 211249565 U CN211249565 U CN 211249565U CN 201921884253 U CN201921884253 U CN 201921884253U CN 211249565 U CN211249565 U CN 211249565U
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China
Prior art keywords
wheel
wheel body
grid
polishing wheel
grid polishing
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CN201921884253.4U
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Chinese (zh)
Inventor
谢泽
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MIANYANG ZHONGYAN GRINDING TOOL Co.,Ltd.
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SICHUAN SANTAI GURUI INDUSTRIAL CO LTD
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D11/00Constructional features of flexible abrasive materials; Special features in the manufacture of such materials
    • B24D11/001Manufacture of flexible abrasive materials
    • B24D11/005Making abrasive webs

Abstract

The utility model discloses a net polishing wheel belongs to grinding apparatus technical field. The utility model discloses a net polishing wheel, including the wheel body, the wheel body is formed by a plurality of layers of net cloth bonding solidification. By adopting the grid polishing wheel of the utility model, the grid polishing wheel has no abrasive material and can be used for polishing workpieces; the utility model discloses a good polishing ability, heat-sinking capability and chip removal ability that net polishing wheel has to have certain rigid elasticity.

Description

Grid polishing wheel
Technical Field
The utility model relates to a net polishing wheel belongs to grinding apparatus technical field.
Background
Abrasives (Abrasives) are tools used for grinding and polishing. Most of the grinding tools are artificial grinding tools made of grinding materials and bonding agents, and also natural grinding tools directly processed by natural ore rocks are used. Grinding tools are widely used in the machinery and other metal processing industries, but also in grain processing, paper industry and the processing of non-metallic materials such as ceramics, glass, stone, plastics, rubber, wood, etc.
The polishing wheel is a wheel-shaped grinding tool, and is used for grinding and polishing the surface of a tool or a coating. The variety of the abrasive cloth wheel is various, and the abrasive cloth wheel comprises a plane abrasive cloth wheel, a flap wheel, a handle abrasive cloth wheel and the like.
Specifically, the flat abrasive cloth wheel is manufactured by cutting an abrasive cloth into pieces, then stacking the formed abrasive cloth pieces on a tray glue applying position according to a certain rule, then adding a binder between the tray and the abrasive cloth pieces, and curing, as shown in fig. 1 a. The thousand-blade wheel is manufactured by tightly arranging the formed abrasive cloth pieces in a radial shape on one end cover, then covering the other end cover, adding a bonding agent between the two end covers and the abrasive cloth pieces, and curing, as shown in figure 1 b. The emery cloth wheel with the handle is manufactured by tightly arranging the formed emery cloth pieces in a radial shape in a specific auxiliary tool, reserving a through hole in the specific auxiliary tool, inserting the round handle into the through hole, then adding a binder between the emery cloth pieces around the round handle, curing, and then taking down the auxiliary tool, as shown in figure 1 c. The nylon wheel is generally prepared by impregnating the non-woven fabric with glue, laminating the non-woven fabric, and curing the non-woven fabric, as shown in fig. 1 d. And (3) overlapping and pressing a plurality of layers of cloth together by using a sand-sticking cloth wheel, then cutting, fixing the cloth into a disc shape by using a thread rope, coating animal glue along the circumferential surface, sanding, repeating the steps to a proper size, and then curing to prepare the sand-sticking cloth wheel, wherein the step is shown in figure 1 e. The resin grinding wheel is a cymbal-shaped resin grinding wheel which is formed by mixing and pressurizing sand and glue and is shown in figure 1 f; and a disc-shaped resin grinding wheel as shown in fig. 1 g. The polishing wheel in the prior art is used for grinding and polishing workpieces and has the defect of poor heat dissipation.
In the prior art, some polishing wheels do not contain abrasive materials, and the base material of the polishing wheel is made of compact cloth base (such as non-woven fabric) for polishing workpieces, so that the defect of poor heat dissipation effect exists.
The utility model discloses a net polishing wheel does not have the abrasive material in the net polishing wheel for polish the work piece, the radiating effect is good.
Disclosure of Invention
The invention of the utility model aims to: to the problem that above-mentioned exists, a net polishing wheel is provided, the utility model discloses can be used for polishing the work piece, the radiating effect is good.
The utility model adopts the technical scheme as follows:
a grid polishing wheel comprises a wheel body, wherein the wheel body is formed by bonding and curing a plurality of layers of grid cloth through adhesive layers.
The utility model adopts the mesh cloth as the base material of the wheel body of the polishing wheel, and the mesh cloth is provided with meshes, so that a large amount of gaps can exist between the interior of the wheel body and the surface (the meshes of each layer of mesh cloth form the gaps of the wheel body; the shape of the mesh cloth is not limited, and the mesh cloth can be square holes, polygonal holes and the like. The polishing wheel made of the mesh cloth has larger and more gaps and good heat dissipation in the polishing process; the grid cloth is provided with the meshes, and the wheel body is provided with the gaps, so that certain rigidity and elasticity can be brought in the polishing process, and the cutting can be more smoothly performed; and because the grid cloth is provided with meshes, and the wheel body is provided with a gap, the wheel body forms a three-dimensional sawtooth polishing structure, and the polishing capacity of the polishing wheel is improved. The plurality of layers of mesh cloth are bonded and cured to form the wheel body with an integral structure, so that most of the wheel body can be utilized to participate in polishing operation, the residual part of the corresponding wheel body is less, and the purpose is fully achieved; after the outer layer of the wheel body is worn, the inner layer of the grid cloth can generate the same grinding effect as the outer layer. The meshes of the mesh cloth are obvious and regular; the meshes are distributed on the grid cloth in an array.
Furthermore, the meshes of each layer of grid cloth are communicated with the meshes of the adjacent grid cloth to form a gap of the wheel body. Namely, the meshes of each layer of mesh cloth form the gap of the wheel body; the meshes of the adjacent mesh cloths are communicated with each other to form a gap of the wheel body. The inner part and the surface of the wheel body are provided with gaps.
Preferably, the lines of any one layer of scrim are located at the mesh openings of adjacent scrim layers.
Furthermore, in any layer of mesh cloth, at least part of meshes are not blocked by the adhesive layer. So that the inner part and the surface of the wheel body can effectively form a gap. Preferably, in any one layer of the mesh cloth, all the meshes are not blocked by the adhesive layer.
Furthermore, the adhesive layer contains reinforced chopped fibers or/and whiskers. Can improve the mechanical properties of net cloth and net polishing wheel body, especially tensile ability avoids appearing the cracked condition of net polishing wheel, has improved the security of net polishing wheel.
Optionally, the meshes of adjacent meshes are aligned; alternatively, the meshes of adjacent meshes are staggered.
Optionally, the meshes of the adjacent mesh cloths are equal in size; or the mesh sizes of the adjacent mesh cloths are not equal.
Furthermore, the longitudinal and latitudinal mechanical properties of the mesh fabric are basically consistent.
Optionally, a plurality of layers of mesh cloth are laminated to form the wheel body; or a plurality of layers of mesh cloth are wound to form the wheel body; the middle part of the wheel body is provided with a wheel body through hole. The wheel body can be formed by laminating, bonding and curing a plurality of layers of grid cloth; or the net cloth can be formed by winding, bonding and curing a plurality of layers of net cloth; the structure of the wheel body can be made. The wheel body through hole is convenient for using the grid polishing wheel to polish and grind.
Further, the grid polishing wheel is a cymbal-shaped tray grid polishing wheel, a cymbal-shaped integrated grid polishing wheel, a grid polishing wheel with a cover, a grid polishing wheel with a handle, a columnar grid polishing wheel or a sheet grid polishing wheel; wherein the content of the first and second substances,
the cymbal-shaped tray grid polishing wheel comprises a wheel body, wherein one end face of the wheel body is connected with a cymbal-shaped tray, the middle part of the tray is provided with a tray through hole, and the tray through hole and the wheel body through hole are basically coaxial;
the cymbal-shaped integrated grid polishing wheel comprises a wheel body, wherein a cymbal-shaped part is arranged in the middle of the wheel body, the cymbal-shaped part is formed by inwards recessing the middle part of one end surface of the wheel body and outwards protruding the middle part of the other end surface of the wheel body, and a through hole of the wheel body is positioned in the middle of the cymbal-shaped part;
the grid polishing wheel with the cover comprises a wheel body, wherein end covers are connected to two ends of the wheel body, an end cover through hole is formed in the middle of each end cover, and the end cover through hole and the wheel body through hole are basically coaxial;
the grid polishing wheel with the handle comprises a wheel body, and a handle rod is connected with a through hole of the wheel body;
the columnar grid polishing wheel comprises a wheel body, and the thickness h of the wheel body is more than or equal to 10 mm;
the sheet grid polishing wheel comprises a wheel body, and the thickness h of the wheel body is less than 10 mm.
To sum up, owing to adopted above-mentioned technical scheme, the beneficial effects of the utility model are that:
the grid polishing wheel of the utility model has no abrasive material, and can be used for polishing workpieces; the utility model discloses a good polishing ability, heat-sinking capability and chip removal ability that net polishing wheel has to have certain rigid elasticity.
Drawings
FIG. 1 is a perspective view of a prior art grinding wheel; wherein FIGS. 1 a-1 g are a flat emery cloth wheel, a flap wheel, a stem emery cloth wheel, a nylon wheel, a stick emery cloth wheel, a cymbal type resin grinding wheel, and a disc-shaped resin grinding wheel, respectively;
FIG. 2 is a front view (FIG. 2 a) and a perspective view (FIG. 2 b) of a laminated cymbal-shaped tray grid buff;
FIG. 3 is a front view (FIG. 3 a) and a perspective view (FIG. 3 b) of a laminated cymbal-shaped integral grid buff;
FIG. 4 is a front view (FIG. 4 a) and a perspective view (FIG. 4 b) of a laminated type of covered grid polishing wheel;
FIG. 5 is a front view (FIG. 5 a) and a perspective view (FIG. 5 b) of a roll-up type of covered grid polishing wheel;
FIG. 6 is a front view (FIG. 6 a) and a perspective view (FIG. 6 b) of a laminated handle grid polishing wheel;
FIG. 7 is a front view (FIG. 7 a) and a perspective view (FIG. 7 b) of a rolled-up type grid polishing wheel with handles;
FIG. 8 is a front view (FIG. 8 a) and a perspective view (FIG. 8 b) of a stacked cylindrical grid polishing wheel;
FIG. 9 is a front view (FIG. 9 a) and a perspective view (FIG. 9 b) of a cylindrical lapping wheel of the roll type;
FIG. 10 is a perspective view of a roll-type cylindrical lapping wheel having through holes;
FIG. 11 is a front view (FIG. 11 a) and a perspective view (FIG. 11 b) of a laminated sheet-like grid polishing wheel;
FIG. 12 is a top view (FIG. 12 a) and a perspective view (FIG. 12 b) of a flat woven scrim;
FIG. 13 is a top view (FIG. 13 a) and a perspective view (FIG. 13 b) of the woven mesh;
FIG. 14 is a schematic view of a void in the wheel body;
FIG. 15 is a schematic view of portions of the lines of any one layer of scrim being positioned at the mesh openings of adjacent scrim layers.
The labels in the figure are: 100-mesh, 110-warp, 111-twisted, 112-warp, 113-twisted, 120-weft, 200-mesh, 300-void, 400-adhesive layer, 500-wheel, 501-wheel through hole, 502-through hole, 510-tray, 511-tray through hole, 520-cymbal, 530-end cap, 531-end cap through hole, 540-stem.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
As shown in fig. 2 to 14, the grid polishing wheel of the present embodiment includes a wheel body 500, and the wheel body 500 is formed by bonding and curing a plurality of layers of grid cloth 100 through an adhesive layer 400.
The utility model adopts the grid cloth 100 as the base material of the wheel body of the polishing wheel, the grid cloth is provided with meshes, so that a large number of gaps 300 can exist between the interior of the wheel body and the surface (the meshes 200 of each layer of grid cloth 100 form the gaps 300 of the wheel body; the meshes 200 of the adjacent grid cloth are communicated to form the gaps 300 of the wheel body), as shown in fig. 14; the shape of the mesh cloth is not limited, and the mesh cloth can be square holes, polygonal holes and the like. The polishing wheel made of the mesh cloth has larger and more gaps and good heat dissipation in the polishing process; the grid cloth is provided with the meshes, and the wheel body is provided with the gaps, so that certain rigidity and elasticity can be brought in the polishing process, and the cutting can be more smoothly performed; and because the grid cloth is provided with meshes, and the wheel body is provided with a gap, the wheel body forms a three-dimensional sawtooth polishing structure, and the polishing capacity of the polishing wheel is improved. The layers of the mesh cloth 100 are bonded and cured to form the wheel body with an integral structure, so that most of the wheel body can be utilized to participate in polishing operation, the residual parts of the corresponding wheel body are less, and the wheel body is fully used; after the outer layer of the wheel body is worn, the inner layer of the grid cloth can generate the same grinding effect as the outer layer. The meshes of the mesh cloth 100 are obvious and regular; the mesh 200 is distributed in an array on the grid cloth 100.
Further, the mesh holes 200 of each layer of mesh cloth are communicated with the mesh holes 200 of the adjacent mesh cloth to form the wheel body space 300, as shown in fig. 14 and 15. That is, the mesh holes 200 of each layer of mesh cloth form the gaps 300 of the wheel body; the mesh openings 200 of adjacent mesh cloths are communicated with each other to form the wheel body space 300. The wheel body has a void 300 in both the interior and the surface.
Preferably, the lines of any one layer of scrim 100 are located at the mesh openings 200 of an adjacent scrim, as shown in fig. 15.
Further, in any one layer of the mesh cloth 100, at least a part of the mesh holes are not blocked by the adhesive layer 400. So that the inner part and the surface of the wheel body can effectively form a gap. Preferably, in any one layer of the mesh fabric 100, all the meshes are not blocked by the adhesive layer 400.
Further, the adhesive layer 400 contains reinforcing chopped fibers and/or whiskers. Can improve the mechanical properties of net cloth and net polishing wheel body, especially tensile ability avoids appearing the cracked condition of net polishing wheel, has improved the security of net polishing wheel. The reinforced chopped fiber can be one or a mixture of chopped basalt fiber, chopped glass fiber and chopped carbon fiber; preferably, the reinforcing chopped fibers are chopped basalt fibers. The crystal whisker can be one or a mixture of more of calcium sulfate crystal whisker, calcium carbonate crystal whisker, aluminum oxide crystal whisker, zinc oxide crystal whisker and silicon carbide crystal whisker; preferably, the whiskers are calcium sulfate whiskers. The mesh fabric is a woven fabric (such as plain weave mesh fabric or twisted mesh fabric), and when the design that the adhesive layer 400 contains the whiskers is adopted, the whiskers can penetrate into the warps and wefts of the mesh fabric, particularly can be adsorbed at the intersection of the warps and wefts of the mesh fabric to form a multi-point bonding structure microscopically, so that slippage between the warps and wefts of the mesh fabric can be avoided. The use of the whisker-containing adhesive layer 400 also increases the grinding ratio (the ratio of the amount of material removed from the workpiece to the amount of wear of the polishing wheel).
Alternatively, the mesh openings 200 of adjacent meshes are aligned; alternatively, the mesh openings 200 of adjacent meshes are staggered. This design includes four embodiments, the first being that all of the mesh openings 200 of the scrim are aligned correctly; secondly, all the meshes 200 of the gridding cloth are staggered; thirdly, all the meshes 200 of the adjacent meshes are staggered, and the meshes 200 of the non-adjacent meshes can be aligned; the fourth method is that in all the adjacent gridding cloths, the meshes 200 of some adjacent gridding cloths are aligned and the meshes 200 of some adjacent gridding cloths are staggered.
Alternatively, the mesh openings of the adjacent mesh cloths 100 are equal in size; alternatively, the mesh sizes of the adjacent mesh cloths 100 are not equal. The mesh sizes of the adjacent meshes 100 are equal, i.e. the mesh sizes of the adjacent meshes are the same, and the meshes of the adjacent meshes may be aligned or staggered. The mesh sizes of the adjacent meshes 100 are not equal, that is, the mesh sizes of the adjacent meshes are different, so that the meshes of the adjacent meshes are necessarily staggered.
Optionally, the mesh cloth 100 is a plain-woven mesh cloth or a twisted-woven mesh cloth. The mesh cloth 100 may be a plain weave mesh cloth or a twisted weave mesh cloth, or other woven cloth in a braided form. The plain-woven mesh fabric, as shown in fig. 12, includes warp threads 110 and weft threads 120, which are interlaced with each other, so that the mesh fabric having mesh holes is formed by plain-weaving. The leno weave mesh fabric, as shown in fig. 13, includes warp threads 110 and weft threads 120, the warp threads 110 include a leno warp 111 and a ground warp 112, the leno warp and the ground warp are twisted with each other and are interwoven with the weft threads, thereby the leno weave forms a mesh fabric with meshes, between adjacent weft threads 120, the leno warp 111 and the ground warp 112 are twisted with each other to form a twisted portion 113, and the weft threads 120 are sandwiched by the leno warp 111 and the ground warp 112. Preferably, the cross-sectional areas of the warp threads 110 and the weft threads 120 are substantially equal, and the warp threads 110 and the weft threads 120 are made of the same material.
Further, the mechanical properties of the mesh cloth 100 in the warp direction and the weft direction are substantially the same. The warp direction of the mesh fabric 100 refers to the longitudinal direction of the warp of the mesh fabric 100, and the weft direction of the mesh fabric 100 refers to the longitudinal direction of the weft of the mesh fabric 100. The warp-wise and weft-wise mechanical properties of the mesh fabric 100 are substantially the same, and particularly the breaking force of the mesh fabric 100 in the warp-wise and weft-wise directions is substantially the same. The breaking tension is an important index of the mechanical property of the base material of the grid polishing wheel, the grid cloth 100 plays a role of a framework in the grid polishing wheel, the grid polishing wheel (or the grid cloth 100) can be acted by forces in various directions in the polishing process, so that the grid polishing wheel is required to have uniform tensile, compression and bending resistance, the mechanical property of the grid polishing wheel is required to be uniform, the abrasive tool can be uniformly consumed in the polishing process, the longitudinal and latitudinal mechanical properties of the grid cloth 100 are basically consistent, particularly the longitudinal and latitudinal breaking tension of the grid cloth 100 is basically consistent, namely, the ratio of the longitudinal and latitudinal breaking tension of the grid cloth 100 is about 1, and the grid polishing wheel is an optimal and preferred design; of course, a ratio of breaking tension of the scrim 100 in the warp direction to that in the weft direction of 0.5-2 is also possible. Ideally, the complete matching of the breaking force of the mesh fabric 100 in the warp direction and the breaking force of the weft direction is optimal, but the breaking force of the actually manufactured mesh fabric 100 in the warp direction and the breaking force of the actually manufactured mesh fabric 100 in the weft direction are deviated, so that the mechanical properties of the mesh fabric 100 in the warp direction and the weft direction are substantially matched, and particularly the breaking force of the mesh fabric 100 in the warp direction and the weft direction is substantially matched.
Optionally, the mesh cloth is a woven cloth made of one or more of hemp fiber, cotton fiber, nylon fiber, paper fiber, glass fiber, basalt fiber, carbon fiber, polyester fiber, polyethylene fiber, magnesium chloride fiber, acrylic fiber, aromatic polyamide fiber, acetate fiber, viscose fiber, dog hair fiber, horse hair fiber, pig hair fiber and wool fiber.
Optionally, a plurality of layers of mesh cloth 100 are laminated to form the wheel body 500; or, a plurality of layers of mesh cloth 100 are wound to form the wheel body 500; the middle part of the wheel body 500 is provided with a wheel body through hole 501. The wheel body 500 can be formed by laminating, bonding and curing a plurality of layers of mesh cloth 100; or formed by winding, bonding and curing a plurality of layers of the mesh cloth 100; the structure of the wheel body can be made. The wheel body through hole 501 facilitates polishing work using the grid polishing wheel. Alternatively, as shown in fig. 10, for the winding-type grid polishing wheel, a plurality of through holes 502 are formed in a wheel body of the grid polishing wheel, and the through holes 502 penetrate through two end faces of the wheel body 500, so that the heat dissipation capability, the chip removal capability and the rigidity and elasticity of the grid polishing wheel can be improved. Of course, the through holes 502 may be provided in a laminated type of polishing grid wheel.
Further, the grid polishing wheel is a cymbal-shaped tray grid polishing wheel, a cymbal-shaped integrated grid polishing wheel, a grid polishing wheel with a cover, a grid polishing wheel with a handle, a columnar grid polishing wheel or a sheet grid polishing wheel; wherein the content of the first and second substances,
the cymbal-shaped tray grid polishing wheel comprises a wheel body 500, a cymbal-shaped tray 510 is connected to one end face of the wheel body 500, a tray through hole 511 is formed in the middle of the tray 510, and the tray through hole 511 and a wheel body through hole 501 are substantially coaxial, as shown in fig. 2;
the cymbal-shaped integrated grid polishing wheel comprises a wheel body 500, wherein the middle part of the wheel body 500 is provided with a cymbal-shaped part 520, the cymbal-shaped part 520 is formed by recessing the middle part of one end surface of the wheel body 500 and protruding the middle part of the other end surface of the wheel body, and a wheel body through hole 501 is positioned in the middle part of the cymbal-shaped part 520, as shown in FIG. 3;
the grid polishing wheel with the cover comprises a wheel body 500, end covers 530 are connected to two ends of the wheel body 500, an end cover through hole 531 is formed in the middle of each end cover 530, and the end cover through holes 531 and the wheel body through holes 501 are substantially coaxial, as shown in fig. 4 and 5;
the grid polishing wheel with the handle comprises a wheel body 500, and a handle rod 540 is connected to a through hole 501 of the wheel body, as shown in fig. 6 and 7;
the columnar grid polishing wheel comprises a wheel body 500, and the thickness h of the wheel body 500 is more than or equal to 10mm, as shown in fig. 8 and 9;
the sheet-shaped grid polishing wheel comprises a wheel body 500, wherein the thickness h of the wheel body 500 is less than 10mm, as shown in fig. 11.
In order to facilitate understanding of the utility model discloses a preparation method of 2 kinds of grid polishing wheels. The preparation method comprises the following steps: the glue used is one or more of natural or artificial synthetic resin, such as animal glue, vegetable glue, epoxy resin, unsaturated polyester resin, phenolic resin, polyacrylic resin and polyvinyl chloride resin, and one or more of basalt fiber, glass fiber and carbon fiber can be added into the glue when needed; the grid cloth is a woven cloth made of one or more fiber materials of hemp fibers, cotton fibers, nylon fibers, paper fibers, glass fibers, basalt fibers, carbon fibers, polyester fibers, polyethylene fibers, magnesium chloride fibers, acrylic fibers, aromatic polyamide fibers, acetic acid fibers, viscose fibers, dog hair fibers, horse hair fibers, pig hair fibers and wool fibers. The preparation of the samples described below, the equipment and components used, such as baking, coating, pressing, cutting, curing and slitting equipment, are known to those skilled in the art and are known in the art, and the working principle and process thereof will not be described in detail here.
The wheel body of the grid polishing wheel prepared by the first grid polishing wheel preparation method is formed by laminating a plurality of layers of grid cloth 100; the wheel body of the grid polishing wheel prepared by the second grid polishing wheel preparation method is formed by winding a plurality of layers of grid cloth 100.
The first method for preparing the grid polishing wheel comprises the following steps:
step one, dipping and gluing: dipping the mesh cloth in glue;
step two, pre-baking: pre-baking the mesh cloth subjected to the first dipping and gluing step;
step three, laminating: overlapping a plurality of gridding cloth pre-baked in the second step together, and applying certain pressure to form by adopting pressure equipment;
step four, cutting: cutting the grid cloth subjected to the third laminating step by using cutting equipment to obtain a primary grid polishing wheel product; (cutting into a desired shape)
Step five, pressurizing and curing: and D, pressurizing and curing the primary grid polishing wheel cut in the fourth step by using curing equipment to obtain a finished grid polishing wheel product.
By adopting the first method for manufacturing the grid polishing wheel, various types of laminated grid polishing wheels can be manufactured. Such as: and fifthly, obtaining the grid polishing wheel finished product which is a laminated cylindrical grid polishing wheel or a laminated sheet grid polishing wheel. And D, bonding the grid polishing wheel finished product obtained in the step five on a tray to form the laminated cymbal-shaped tray grid polishing wheel. In the laminating process of the step three, a bamboo hat type mould (or a cymbal type mould) is adopted to press the grid cloth under a certain pressure of a pressure device (such as a hydraulic press), and the grid polishing wheel finished product obtained in the step five is a laminated cymbal-shaped integrated grid polishing wheel; end covers are bonded in two ends of the wheel body through hole of the finished grid polishing wheel obtained in the step five, so that the superposed grid polishing wheel with the cover is formed; and D, inserting a bonding handle rod into the through hole of the grid polishing wheel finished product obtained in the step five, thereby forming the laminated grid polishing wheel with the handle. The handle rod is preferably a round handle with a round section; the handle rod can also be a regular polygon with a cross section of regular triangle, regular quadrangle, regular pentagon, regular hexagon and the like: polygonal handles such as triangular handle, quadrangular handle, pentagonal handle and hexagonal handle.
The second method for preparing the grid polishing wheel comprises the following steps:
step one, dipping and gluing: dipping the mesh cloth in glue;
step two, pre-baking: pre-baking the mesh cloth subjected to the first dipping and gluing step;
step three, winding: winding a plurality of mesh fabrics pre-baked in the second step into a cylinder under certain winding pressure;
step four, pressurizing and curing: pressurizing and curing the mesh cloth wound in the third step by using curing equipment to obtain a primary mesh polishing wheel product;
step five: slitting: and D, cutting the primary grid polishing wheel product subjected to pressure curing in the step four by using cutting equipment to obtain a finished grid polishing wheel product.
With the second method for manufacturing a grid polishing wheel, various types of winding-type grid polishing wheels can be manufactured. Such as: fifthly, the grid polishing wheel finished product is a winding type cylindrical grid polishing wheel; end covers are bonded in two ends of the wheel body through hole of the finished grid polishing wheel obtained in the step five, so that a winding type grid polishing wheel with a cover is formed; and D, inserting the bonding handle rod into the through hole of the wheel body of the finished grid polishing wheel obtained in the step five, so as to form the winding type grid polishing wheel with the handle. And in the winding process of the fifth step, adding a tool (such as an iron wire) and taking out the tool after the pressurization and solidification of the sixth step, so that the wheel body of the grid polishing wheel is provided with a plurality of through holes penetrating through two end faces of the wheel body.
In the step one of the first or second method for manufacturing a grid polishing wheel, the dipping and gluing step: the mesh cloth is dipped in the glue containing the enhanced chopped fibers or/and the whiskers, so that the glue layer 400 of the finally manufactured mesh polishing wheel contains the enhanced chopped fibers or/and the whiskers for enhancing the mechanical property of the mesh cloth. Can improve the mechanical properties of net cloth and net polishing wheel body, especially tensile ability avoids appearing the cracked condition of net polishing wheel, has improved the security of net polishing wheel. The reinforced chopped fibers are preferably chopped basalt fibers; the whiskers are preferably calcium sulfate whiskers.
It can be seen that the utility model discloses a fold pressure type or winding type net polishing wheel of multiple form has been exemplified, for example: mimicking the structure of a prior art flat cloth wheel (as shown in fig. 1 a): a laminated cymbal tray grid buff (shown in fig. 2), and a laminated cymbal integrated grid buff (shown in fig. 3). Mimicking the structure of a conventional thousand impeller (as shown in fig. 1 b): laminated covered mesh polishing wheels (as shown in fig. 4), wound covered mesh polishing wheels (as shown in fig. 5). Mimicking the structure of a prior art cloth wheel with a handle (as shown in FIG. 1 c): a laminated handle grid buff (shown in fig. 6), a wound handle grid buff (shown in fig. 7). Either mimicking the existing nylon wheel (as shown in fig. 1 d) structure or mimicking the existing bonded-cloth wheel (as shown in fig. 1 e) structure: a laminated cylindrical lapping wheel (as shown in fig. 8), and a wound cylindrical lapping wheel (as shown in fig. 9). The cymbal-shaped tray grid polishing wheel and the cymbal-shaped integrated grid polishing wheel are similar to the cymbal-shaped resin grinding wheel (shown in figure 1 f); the cylindrical grid polishing wheel can also be made into a form similar to the structure of a disc-shaped resin grinding wheel (shown in figure 1 g); while a laminated sheet grid polishing wheel (shown in fig. 11) can be applied to polish narrow grooves, the structure is similar to that of a cutting sheet in the prior art; except that the cutting blade is used to cut the workpiece and the sheet-like grid polishing wheel is used to polish the workpiece.
In conclusion, the grid polishing wheel provided by the utility model has no abrasive material, and can be used for polishing workpieces; the utility model discloses a good polishing ability, heat-sinking capability and chip removal ability that net polishing wheel has to have certain rigid elasticity.
The above description is only exemplary of the present invention and should not be taken as limiting the scope of the present invention, as any modifications, equivalents, improvements and the like made within the spirit and principles of the present invention are intended to be included within the scope of the present invention.

Claims (10)

1. A grid polishing wheel, comprising: the wheel comprises a wheel body (500), wherein the wheel body (500) is formed by bonding and curing a plurality of layers of grid cloth (100) through an adhesive layer (400).
2. A grid polishing wheel according to claim 1, wherein: the meshes (200) of each layer of mesh cloth are communicated with the meshes (200) of the adjacent mesh cloth to form a gap (300) of the wheel body.
3. A grid polishing wheel according to claim 1, wherein: the lines of any one layer of mesh cloth (100) are positioned at the mesh holes (200) of the adjacent mesh cloth.
4. A grid polishing wheel according to claim 1, wherein: in any layer of the mesh cloth (100), at least part of meshes are not blocked by the adhesive layer (400).
5. A grid polishing wheel according to claim 1, wherein: the adhesive layer (400) contains reinforcing chopped fibers or whiskers.
6. A grid polishing wheel according to claim 1, wherein: the meshes (200) of the adjacent gridding cloth are aligned; alternatively, the meshes (200) of adjacent meshes are staggered.
7. A grid polishing wheel according to claim 1, wherein: the mesh openings of the adjacent mesh cloths (100) are equal in size; alternatively, the mesh sizes of the adjacent mesh cloths (100) are not equal.
8. A grid polishing wheel according to claim 1, wherein: the longitudinal and latitudinal mechanical properties of the mesh fabric (100) are basically consistent.
9. A grid polishing wheel according to any one of claims 1 to 8, wherein: a plurality of layers of mesh cloth (100) are laminated to form the wheel body (500); or, a plurality of layers of mesh cloth (100) are wound to form the wheel body (500); the middle part of the wheel body (500) is provided with a wheel body through hole (501).
10. A grid polishing wheel according to claim 9, wherein: the grid polishing wheel is a cymbal-shaped tray grid polishing wheel, a cymbal-shaped integrated grid polishing wheel, a grid polishing wheel with a cover, a grid polishing wheel with a handle, a columnar grid polishing wheel or a sheet grid polishing wheel; wherein the content of the first and second substances,
the cymbal-shaped tray grid polishing wheel comprises a wheel body (500), one end face of the wheel body (500) is connected with a cymbal-shaped tray (510), a tray through hole (511) is formed in the middle of the tray (510), and the tray through hole (511) is substantially coaxial with the wheel body through hole (501);
the cymbal-shaped integrated grid polishing wheel comprises a wheel body (500), a cymbal-shaped part (520) is arranged in the middle of the wheel body (500), the cymbal-shaped part (520) is formed by inwards recessing the middle part of one end surface of the wheel body (500) and outwards protruding the middle part of the other end surface of the wheel body, and a wheel body through hole (501) is positioned in the middle of the cymbal-shaped part (520);
the grid polishing wheel with the cover comprises a wheel body (500), two ends of the wheel body (500) are connected with end covers (530), the middle parts of the end covers (530) are provided with end cover through holes (531), and the end cover through holes (531) and the wheel body through holes (501) are basically coaxial;
the grid polishing wheel with the handle comprises a wheel body (500), and a handle rod (540) is connected with a through hole (501) of the wheel body;
the columnar grid polishing wheel comprises a wheel body (500), and the thickness h of the wheel body (500) is more than or equal to 10 mm;
the sheet grid polishing wheel comprises a wheel body (500), and the thickness h of the wheel body (500) is less than 10 mm.
CN201921884253.4U 2019-03-11 2019-11-04 Grid polishing wheel Active CN211249565U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN2019203048104 2019-03-11
CN201920304810 2019-03-11

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CN201921884253.4U Active CN211249565U (en) 2019-03-11 2019-11-04 Grid polishing wheel
CN201921887412.6U Active CN211249566U (en) 2019-03-11 2019-11-04 Grid polishing and grinding wheel
CN201911066005.3A Pending CN110774184A (en) 2019-03-11 2019-11-04 Grid polishing and grinding wheel

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Application Number Title Priority Date Filing Date
CN201921887412.6U Active CN211249566U (en) 2019-03-11 2019-11-04 Grid polishing and grinding wheel
CN201911066005.3A Pending CN110774184A (en) 2019-03-11 2019-11-04 Grid polishing and grinding wheel

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CN110774184A (en) 2020-02-11
CN211249566U (en) 2020-08-14

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