CN211248864U - Turbine case subassembly welding set - Google Patents
Turbine case subassembly welding set Download PDFInfo
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- CN211248864U CN211248864U CN201922328603.5U CN201922328603U CN211248864U CN 211248864 U CN211248864 U CN 211248864U CN 201922328603 U CN201922328603 U CN 201922328603U CN 211248864 U CN211248864 U CN 211248864U
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Abstract
The utility model relates to the technical field of welding equipment, in particular to a turbine box assembly welding device, which comprises a frame, a welding device, a dust suction device and a cooling device, wherein the top end of the frame is provided with a protective door, one end of the protective door is provided with a control panel, the outer end of the control panel is provided with an emergency stop switch, the welding device is provided with a first cylinder, a second cylinder, a third cylinder, a rocker arm, a motor, a slide rail and a slide block, the top end of a fixing base is provided with a clamping mechanism, one end of the motor is provided with a driven wheel, the dust suction device is provided with a dust suction fan, a dust suction pipe and a dust collection box, the outer end of the dust collection box is provided with a cleaning port, one end of the dust suction fan is provided with a dust sensor, the cooling device is provided with a blowing fan, a semiconductor refrigeration sheet and an, the device is more convenient to use.
Description
Technical Field
The utility model relates to a welding equipment technical field specifically is a turbine case subassembly welding set.
Background
The turbine case is a device for forcing more air and fuel mixture into the cylinder (combustion chamber) to compress and explode (the engine with small air displacement can suck in air with the same air displacement as the engine with large air displacement, and improve the volume efficiency), thereby generating larger power output than the natural air intake engine at the same rotating speed, the two bearings of the worm of the turbine case are different, one side is a single deep groove ball bearing, the other side is 2 cone thrust bearings installed oppositely, the input end of the power is arranged at one end of the ball bearing and is also a telescopic free end of the shaft, the end of the cone thrust bearing belongs to a fixed end, the worm wheel is often used as the output stage of the transmission system, and the turbine case is often used in the speed reduction transmission system of the gear reducer, for example: the production process of the turbine box assembly comprises mechanical equipment such as a numerical control machine tool, an automobile transmission, spinning equipment, a construction crane and the like, and welding operation is required to be carried out on the turbine box assembly in the production process.
Although the turbine box assembly welding device has a plurality of types, most of the turbine box assembly welding devices are only changed in form, the turbine box assembly is usually welded manually during welding, so that the angle of a welding gap cannot be guaranteed, a professional in a professional welding technology is required to operate, the turbine box assembly welding device is troublesome to use, and the turbine box assembly welding device is not provided with a dust removal device, so that generated peculiar smell and dust can be harmful to human bodies, and the turbine box assembly welding device is required to change the current situation.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a turbine case subassembly welding set to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme:
a turbine box assembly welding device comprises a frame, a welding device, a dust suction device and a cooling device, wherein a protective door is arranged at the top end of the frame, an observation window is arranged at the outer end of the protective door, a handle is arranged at one end of the observation window, a control panel is arranged at one end of the protective door, an emergency stop switch is arranged at the outer end of the control panel, a display screen is arranged at the top end of the control panel, an electric power box is arranged at the bottom end of the frame, a heat dissipation window and a heat dissipation fan are arranged at one end of the electric power box, an operation panel is arranged at one end of the frame, universal wheels are arranged at the bottom end of the frame, the welding device is provided with a first air cylinder, a second air cylinder, a third air cylinder, a rocker arm, a motor, a sliding rail and a sliding block, a welding hand is arranged at the bottom, the motor one end is equipped with from the driving wheel, dust extraction is equipped with dust absorption fan, dust absorption pipe and dust collection box, the dust collection box outer end is equipped with the clearance mouth, dust absorption fan one end is equipped with dust sensor, cooling device is equipped with blowing fan, semiconductor refrigeration piece, air exit, cooling device one end is equipped with temperature sensor.
Preferably, the clamping mechanism is a three-jaw clamping mechanism.
Preferably, the inner end of the power box is also provided with a PLC controller and a speed regulator, and the motor is a speed reduction motor.
Preferably, the temperature sensor and the dust sensor are electrically connected with the PLC.
Preferably, the output shaft of the motor is meshed with a driven wheel at the top end of the welding device through a synchronous belt, and a welding head is further arranged at the bottom end of the welding hand.
Preferably, the top end of the fixed base is provided with an insulating layer, and the bottom end of the rack is also provided with a damping seat.
Preferably, the top end of the universal wheel is provided with a self-locking mechanism
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses in, welding set through the setting, welding set is equipped with first cylinder, the second cylinder, the third cylinder, the rocking arm, including a motor, an end cap, a controller, and a cover plate, slide rail and slider, second cylinder bottom is equipped with the welding hand, welding hand bottom is equipped with unable adjustment base, and clamping mechanism specifically is three-jaw clamping mechanism, put the work piece during use on unable adjustment base, fix through clamping mechanism, promote the motion of rocking arm and then adjust welding set horizontal position through the third cylinder afterwards, adjust welding set vertical position through the second cylinder, weld through the rotation of motor rotation control soldered connection, make the weld gap angularly adjustable, make convenience more when equipment uses.
2. The utility model discloses in, through the dust extraction who sets up, dust extraction is equipped with dust absorption fan, dust absorption pipe and dust collection box, the dust collection box outer end is equipped with the clearance mouth, dust absorption fan one end is equipped with dust sensor, dust sensor and PLC controller electric connection, when dust sensor detects the dust during use, through PLC controller control dust absorption fan operation, and then take away device inner waste gas, because whole main part moves for closed, consequently, prevent that waste gas from causing harm to human body and environment, and the control panel outer end is equipped with emergency stop switch, when meetting the special circumstances, press the switch, welding set stops work promptly, reduce the loss and ensure production safety, make equipment safety when using more.
3. The utility model discloses in, through the cooling device who sets up, cooling device is equipped with the fan of blowing, the semiconductor refrigeration piece, the air exit, cooling device one end is equipped with temperature sensor, temperature sensor and PLC controller electric connection, because the semiconductor refrigeration piece is located the fan front end of blowing, blow to welding set through the fan of blowing with the air conditioning of semiconductor refrigeration piece, with this cooling for welding set, the warm braw is discharged through the air exit of back end, through temperature sensor and PLC controller control cooling device's operation and stop, prevent that the soldered joint from welding for a long time and causing the harm, make more high-efficient during equipment uses.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the inside of the present invention;
FIG. 3 is a side view of the present invention;
in the figure: 1-frame, 2-welding device, 3-dust-collecting device, 4-cooling device, 5-protective door, 6-observation window, 7-handle, 8-control panel, 9-emergency stop switch, 10-display screen, 11-power box, 12-heat-radiating window, 13-heat-radiating fan, 14-operation panel, 15-universal wheel, 16-first cylinder, 17-second cylinder, 18-third cylinder, 19-rocker arm, 20-motor, 21-slide rail, 22-slide block, 23-welding handle, 24-fixed base, 25-hand wheel, 26-clamping mechanism, 27-driven wheel, 28-dust-collecting fan, 29-dust-collecting pipe, 30-dust-collecting box, 31-cleaning port, 32-dust sensor, 33-a blowing fan, 34-a semiconductor refrigerating sheet, 35-an air outlet and 36-a temperature sensor.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution:
a turbine box assembly welding device comprises a frame 1, a welding device 2, a dust suction device 3 and a cooling device 4, wherein a protective door 5 is arranged at the top end of the frame 1, an observation window 6 is arranged at the outer end of the protective door 5, a handle (7) is arranged at one end of the observation window 6, a control panel 8 is arranged at one end of the protective door 5, an emergency stop switch 9 is arranged at the outer end of the control panel 8, a display screen 10 is arranged at the top end of the control panel 8, an electric power box 11 is arranged at the bottom end of the frame 1, a heat dissipation window 12 and a heat dissipation fan 13 are arranged at one end of the electric power box 11, an operation panel 14 is arranged at one end of the frame 1, a universal wheel 15 is arranged at the bottom end of the frame 1, the welding device 2 is provided with a first air cylinder 16, a second air cylinder 17, a third air cylinder 18, a rocker arm 19, a motor 20, a sliding rail 21 and a sliding block 22, a driven wheel 27 is arranged at one end of the motor 20, the welding device 2 is provided with a first air cylinder 16, a second air cylinder 17, a third air cylinder 18, a rocker arm 19, a motor 20, a slide rail 21 and a slide block 22 through the arranged welding device 2, a welding hand 23 is arranged at the bottom end of the second air cylinder 17, a fixed base 24 is arranged at the bottom end of the welding hand 23, and a clamping mechanism 26 is specifically a three-jaw clamping mechanism, when in use, a workpiece is placed on the fixed base 24 and is fixed through the clamping mechanism 26, then the rocker arm 19 is pushed to move through the third air cylinder 18 so as to adjust the horizontal position of the welding device 2, the vertical position of the welding device 2 is adjusted through the second air cylinder 17, a welding head is controlled to rotate through the rotation of the motor 20 so as to carry out welding, the angle of a welding gap is adjustable, the equipment is more convenient to use, the dust collection device 3 is provided with, a dust sensor 32 is arranged at one end of the dust suction fan 28, the dust suction device 3 is arranged, the dust suction device is provided with a dust suction fan 28, a dust suction pipe 29 and a dust collection box 30, a cleaning port 31 is arranged at the outer end of the dust collection box 30, the dust sensor 32 is arranged at one end of the dust suction fan 28, the dust sensor 32 is electrically connected with the PLC, when the dust sensor 32 detects dust in use, the dust suction fan 28 is controlled to operate through the PLC, waste gas at the inner end of the device is further pumped, and the whole body is closed in operation, so that the harm of the waste gas to human bodies and the environment is prevented, an emergency stop switch 9 is arranged at the outer end of the control panel 14, when special conditions are met, the switch is pressed, the welding device 2 stops working, the loss is reduced, the production safety is ensured, and the equipment is safer in use, the cooling device 4 is provided with, cooling device 4 one end is equipped with temperature sensor 36, cooling device 4 through the setting, cooling device 4 is equipped with fan 33 of blowing, semiconductor refrigeration piece 32, air exit 35, cooling device 4 one end is equipped with temperature sensor 36, temperature sensor 36 and PLC controller electric connection, because semiconductor refrigeration piece 32 is located fan 33 front end of blowing, blow to welding set 2 through fan 33 with the air conditioning of semiconductor refrigeration piece 32, with this cooling for welding set 2, the warm braw is discharged through air exit 35 of back end, through the operation and the stop of temperature sensor 36 and PLC controller control cooling device 4, prevent that the soldered connection welds for a long time and causes the harm, make more high-efficient during the equipment uses, certain spreading value has.
The utility model discloses a work flow, when using, start switch, put the work piece on unable adjustment base 24, fix through clamping mechanism 26, promote the motion of rocking arm 19 and then adjust welding set 2 horizontal position through third cylinder 18 afterwards, adjust welding set 2 vertical position through second cylinder 17, weld through the rotatory control soldered connection rotation of motor 20, make the weld gap angularly adjustable, in the use, when dust sensor 32 detects the dust, through PLC controller control dust absorption fan 28 operation, and then draw away device inner waste gas, prevent that waste gas from causing harm to human body and environment, and blow the cold air of semiconductor refrigeration piece 34 to welding set 2 through blower 33, with this for welding set 2 cooling, warm braw is discharged through the air exit 35 of back end, the utility model does not need professional's operation, ordinary workman put turbine box and lower part into the assigned position can, the welding is automatically finished, and certain popularization value is achieved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides a turbine case subassembly welding set, includes frame (1), welding set (2), dust extraction (3) and cooling device (4), its characterized in that: the welding device is characterized in that a protective door (5) is arranged at the top end of the rack (1), an observation window (6) is arranged at the outer end of the protective door (5), a handle (7) is arranged at one end of the observation window (6), a control panel (8) is arranged at one end of the protective door (5), an emergency stop switch (9) is arranged at the outer end of the control panel (8), a display screen (10) is arranged at the top end of the control panel (8), an electric power box (11) is arranged at the bottom end of the rack (1), a heat dissipation window (12) and a heat dissipation fan (13) are arranged at one end of the electric power box (11), an operation panel (14) is arranged at one end of the rack (1), universal wheels (15) are arranged at the bottom end of the rack (1), a first air cylinder (16), a second air cylinder (17), a third air cylinder (18), a rocker arm (19), second cylinder (17) bottom is equipped with welding hand (23), welding hand (23) bottom is equipped with unable adjustment base (24), slide rail (21) one end is equipped with hand wheel (25), unable adjustment base (24) top is equipped with clamping mechanism (26), motor (20) one end is equipped with from driving wheel (27), dust extraction (3) are equipped with dust absorption fan (28), dust absorption pipe (29) and dust collection box (30), dust collection box (30) outer end is equipped with clearance mouth (31), dust absorption fan (28) one end is equipped with dust sensor (32), cooling device (4) are equipped with fan (33), semiconductor refrigeration piece (34), air exit (35) of blowing, cooling device (4) one end is equipped with temperature sensor (36).
2. The turbine case assembly welding apparatus according to claim 1, wherein: the clamping mechanism (26) is specifically a three-jaw clamping mechanism.
3. The turbine case assembly welding apparatus according to claim 1, wherein: the inner end of the power box (11) is also provided with a PLC controller and a speed regulator, and the motor (20) is a speed reducing motor.
4. The turbine case assembly welding apparatus according to claim 1, wherein: the temperature sensor (36) and the dust sensor (32) are electrically connected with the PLC.
5. The turbine case assembly welding apparatus according to claim 1, wherein: the output shaft of the motor (20) is meshed with a driven wheel at the top end of the welding device (2) through a synchronous belt, and a welding head is further arranged at the bottom end of the welding hand (23).
6. The turbine case assembly welding apparatus according to claim 1, wherein: the top end of the fixed base (24) is provided with an insulating layer, and the bottom end of the rack (1) is also provided with a damping seat.
7. The turbine case assembly welding apparatus according to claim 1, wherein: the top end of the universal wheel (15) is provided with a self-locking mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922328603.5U CN211248864U (en) | 2019-12-23 | 2019-12-23 | Turbine case subassembly welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922328603.5U CN211248864U (en) | 2019-12-23 | 2019-12-23 | Turbine case subassembly welding set |
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| Publication Number | Publication Date |
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| CN211248864U true CN211248864U (en) | 2020-08-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922328603.5U Active CN211248864U (en) | 2019-12-23 | 2019-12-23 | Turbine case subassembly welding set |
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| CN (1) | CN211248864U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112828501A (en) * | 2020-12-31 | 2021-05-25 | 广东德丰智能科技有限公司 | Environment-friendly welding workshop with supervision function |
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2019
- 2019-12-23 CN CN201922328603.5U patent/CN211248864U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112828501A (en) * | 2020-12-31 | 2021-05-25 | 广东德丰智能科技有限公司 | Environment-friendly welding workshop with supervision function |
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