CN211248479U - Horizontal double-sided machining milling machine - Google Patents
Horizontal double-sided machining milling machine Download PDFInfo
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- CN211248479U CN211248479U CN201922320329.7U CN201922320329U CN211248479U CN 211248479 U CN211248479 U CN 211248479U CN 201922320329 U CN201922320329 U CN 201922320329U CN 211248479 U CN211248479 U CN 211248479U
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- 238000003801 milling Methods 0.000 title claims abstract description 58
- 238000003754 machining Methods 0.000 title claims abstract description 34
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Abstract
Description
技术领域technical field
本实用新型涉及铣床设备的技术领域,尤其是涉及一种卧式双面加工铣床。The utility model relates to the technical field of milling machine equipment, in particular to a horizontal double-sided machining milling machine.
背景技术Background technique
铣床是一种用途广泛的机床,在铣床上可以加工平面(水平面、垂直面)、沟槽(键槽、T形槽、燕尾槽等)、分齿零件(齿轮、花键轴、链轮)、螺旋形表面(螺纹、螺旋槽)及各种曲面。此外,还可用于对回转体表面、内孔加工及进行切断工作等。铣床在工作时,工件装在工作台上或分度头等附件上,铣刀旋转为主运动,辅以工作台或铣头的进给运动,工件即可获得所需的加工表面。由于是多刃断续切削,因而铣床的生产率较高,在机械制造和修理部门得到广泛应用。A milling machine is a versatile machine tool that can process planes (horizontal, vertical), grooves (keyways, T-slots, dovetails, etc.), toothed parts (gears, spline shafts, sprockets), Helical surfaces (threads, helical grooves) and various curved surfaces. In addition, it can also be used to process the surface of the revolving body, the inner hole and the cutting work. When the milling machine is working, the workpiece is mounted on the table or on the accessories such as the indexing head. The rotation of the milling cutter is the main movement, supplemented by the feed movement of the table or the milling head, and the workpiece can obtain the required machining surface. Due to the multi-blade interrupted cutting, milling machines have high productivity and are widely used in machinery manufacturing and repair departments.
现有的铣床,包括机架,机架上设置有加工刀头,机架上设置有工作平台,工作平台上设置有夹具,在加工的过程中,将待加工的产品放置在夹具上,夹具能够在工作平台上滑移,启动加工刀头,加工刀头能够在移动的同时对产品进行加工。The existing milling machine includes a frame, the frame is provided with a processing tool head, a work platform is provided on the frame, and a fixture is provided on the work platform. During the processing, the product to be processed is placed on the fixture, and the fixture is It can slide on the working platform, start the processing head, and the processing head can process the product while moving.
上述铣床只能对产品进行单面的加工,在需要对产品进行双面加工的时候,在对产品进行单面加工之后,需要工人手动将零件翻转之后进行固定,在固定之后继续进行加工,这种加工方式不能进行多面同步处理,加工过程中需要反复的翻面装夹定位,造成加工误差,影响加工的精度。The above milling machine can only process one side of the product. When the product needs to be processed on both sides, after the single side of the product is processed, the worker needs to manually turn the part over and fix it, and continue processing after fixing. This processing method cannot perform multi-face synchronous processing, and it needs to be turned over and clamped repeatedly during the processing process, resulting in processing errors and affecting the processing accuracy.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的是提供一种卧式双面加工铣床,该铣床能够对待加工的产品进行多面同步处理,加工过程中不需要反复翻面装夹定位,从而能够提高加工精度。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a horizontal double-sided machining milling machine, which can perform multi-sided synchronous processing on the product to be processed, and does not need to repeatedly turn over and clamp for positioning during the processing, so that it can Improve machining accuracy.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:The above-mentioned utility model purpose of the present utility model is achieved through the following technical solutions:
一种卧式双面加工铣床,包括机体,所述机体上设置有主轴刀盘,所述主轴刀盘上连接有铣刀,所述机体上设置有工作台,所述工作台上设置有工件夹持机构,所述工作台上活动连接有支撑平台,所述支撑平台上固定连接有支撑板,所述工件夹持机构包括与支撑板转动连接的第一连接板、与第一连接板连接的两个固定板以及与两个固定板固定连接的夹持油缸,所述夹持油缸的活塞杆连接有夹持板。A horizontal double-sided machining milling machine, comprising a body, a spindle cutter head is arranged on the body, a milling cutter is connected to the spindle cutter head, a workbench is arranged on the body, and a workpiece is arranged on the workbench Clamping mechanism, a support platform is movably connected to the worktable, a support plate is fixedly connected to the support platform, and the workpiece clamping mechanism includes a first connection plate rotatably connected to the support plate, and connected to the first connection plate two fixed plates and a clamping oil cylinder fixedly connected with the two fixed plates, the piston rod of the clamping oil cylinder is connected with the clamping plate.
通过采用上述技术方案,在加工工件的时候将工件放置在两个固定板之间,启动固定板上的夹持油缸,夹持油缸能够联动夹持板对工件进行夹持,启动铣刀,使铣刀转动,同时支撑平台能够在工作台上来回滑移,在滑移的时候能够改变工件与铣刀的接触位置,从而能够对工件进行全面的加工,在需要对工件另一面进行加工的时候,转动第一连接板,使第一连接板进行翻转,从而能够改变工件的角度,能够对待加工的产品进行多面同步处理,在加工过程中不需要反复翻面装夹定位,从而能够提高对产品的加工精度。By adopting the above technical scheme, the workpiece is placed between the two fixed plates when machining the workpiece, and the clamping oil cylinder on the fixed plate is activated. The clamping oil cylinder can link the clamping plate to clamp the workpiece, start the milling cutter, The milling cutter rotates, and the support platform can slide back and forth on the worktable. When sliding, the contact position between the workpiece and the milling cutter can be changed, so that the workpiece can be fully processed, and the other side of the workpiece needs to be processed. , rotate the first connecting plate to make the first connecting plate turn over, so that the angle of the workpiece can be changed, and the product to be processed can be processed synchronously on multiple sides. machining accuracy.
本实用新型在一较佳示例中可以进一步配置为:所述夹持板与所述夹持油缸的活塞杆为拆卸连接。In a preferred example of the present invention, it can be further configured that: the clamping plate and the piston rod of the clamping oil cylinder are detachably connected.
通过采用上述技术方案,能够根据工件的具体形状对夹持板进行更换,从而能够对不同的工件进行加工处理,提高铣床的通用性。By adopting the above technical solution, the clamping plate can be replaced according to the specific shape of the workpiece, so that different workpieces can be processed and the versatility of the milling machine is improved.
本实用新型在一较佳示例中可以进一步配置为:所述夹持板远离夹持油缸的一端设置有第一缓冲层。In a preferred example of the present invention, it can be further configured that: a first buffer layer is provided at one end of the clamping plate away from the clamping oil cylinder.
通过采用上述技术方案,在夹持油缸抵动夹持板对工件进行夹持的时候,第一缓冲层能够起到缓冲的作用,从而防止在加工过程中对工件的磨损,能够保证加工过程中的精准度,同时第一缓冲层能够增加夹持板与工件之间的摩擦力,在夹持的时候能够更加稳定,从而能够保证工件在加工过程中更加的平稳,保证加工的精度。By adopting the above technical solution, when the clamping oil cylinder resists the clamping plate to clamp the workpiece, the first buffer layer can play a buffering role, thereby preventing the workpiece from being worn during the processing, and ensuring the At the same time, the first buffer layer can increase the friction force between the clamping plate and the workpiece, which can be more stable when clamping, so as to ensure the workpiece is more stable in the processing process and ensure the processing accuracy.
本实用新型在一较佳示例中可以进一步配置为:两个所述固定板与第一连接板滑移连接,所述第一连接板上开设有供固定板移动的滑槽,所述第一连接板上设置有滑移组件,所述滑移组件包括与第一连接板转动连接有调节杆、与调节杆固定连接的第一锥齿轮、与第一锥齿轮啮合的第二锥齿轮以及与第二锥齿轮同轴连接的第一螺杆和第二螺杆,所述第一螺杆与第二螺杆分别与两个固定板螺纹配合,所述第一螺杆与第二螺杆的螺纹方向为相反设置。In a preferred example of the present invention, it can be further configured as follows: the two fixing plates are slidably connected to the first connecting plate, the first connecting plate is provided with a chute for the moving of the fixing plates, the first connecting plate is A sliding assembly is arranged on the connecting plate, and the sliding assembly includes an adjusting rod rotatably connected with the first connecting plate, a first bevel gear fixedly connected with the adjusting rod, a second bevel gear meshed with the first bevel gear, and a second bevel gear meshed with the first bevel gear. The first screw and the second screw are coaxially connected to the second bevel gear, the first screw and the second screw are screwed with the two fixing plates respectively, and the screw threads of the first screw and the second screw are arranged in opposite directions.
通过采用上述技术方案,在夹持工件的时候,可以根据工件的体积大小调节两个固定板之间的距离,在调节的时候转动调节杆,调节杆带动第一锥齿轮转动,第一锥齿轮啮合第二锥齿轮转动,第二锥齿轮转动的时候能够带动第一螺杆和第二螺杆转动,在第一螺杆和第二螺杆转动的时候能够啮合固定板,固定板受到滑槽的限位会在第一连接板上滑移,从而能够对固定板之间的距离进行调节,能够根据工件的大小调节两个固定板之间的距离,从而对工件的夹持能够更加的紧密,在对工件夹持的时候也能够更加的稳定。By adopting the above technical solution, when clamping the workpiece, the distance between the two fixed plates can be adjusted according to the volume of the workpiece, and when adjusting, the adjusting rod is rotated, and the adjusting rod drives the first bevel gear to rotate, and the first bevel gear rotates. When the second bevel gear rotates, it can drive the first screw rod and the second screw rod to rotate, and when the first screw rod and the second screw rod rotate, it can engage the fixed plate, and the fixed plate will be limited by the chute. It slides on the first connecting plate, so that the distance between the fixed plates can be adjusted, and the distance between the two fixed plates can be adjusted according to the size of the workpiece, so that the workpiece can be clamped more tightly. It can also be more stable when clamping.
本实用新型在一较佳示例中可以进一步配置为:所述支撑平台上设置有承托组件,所述承托组件包括与支撑平台固定连接的承托油缸以及与承托油缸固定连接的承托板。In a preferred example of the present invention, it can be further configured as follows: the supporting platform is provided with a supporting component, and the supporting component includes a supporting oil cylinder fixedly connected with the supporting platform and a supporting oil cylinder fixedly connected with the supporting oil cylinder plate.
通过采用上述技术方案,在铣刀对工件进行加工的过程中,可启动承托油缸,承托油缸能够抵动承托板,使承托板与工件的下端面相贴合,能够对工件起到承接的作用,从而能够保证对工件的夹紧,使工件在加工的过程中更加的稳定,提高工件在加工过程中的精准度。By adopting the above technical solution, in the process of machining the workpiece by the milling cutter, the supporting oil cylinder can be activated, and the supporting oil cylinder can counteract the supporting plate, so that the supporting plate and the lower end face of the workpiece are in contact with each other, which can play a role in the workpiece. It can ensure the clamping of the workpiece, make the workpiece more stable during processing, and improve the accuracy of the workpiece during processing.
本实用新型在一较佳示例中可以进一步配置为:所述承托板上固定连接有第二缓冲层。In a preferred example of the present invention, it can be further configured that: a second buffer layer is fixedly connected to the support plate.
通过采用上述技术方案,在承托板抵接工件的时候,第二缓冲层能够防止工件出现磨损的现象,并且能够增加承托板与工件之间的摩擦力,使承托板在对工件进行承托的时候更加的稳定,能够使工件在加工过程中更加的平稳。By adopting the above technical solution, when the support plate abuts against the workpiece, the second buffer layer can prevent the workpiece from being worn, and can increase the frictional force between the support plate and the workpiece, so that the support plate can prevent the workpiece from rubbing against the workpiece. It is more stable when supported, which can make the workpiece more stable during processing.
本实用新型在一较佳示例中可以进一步配置为:所述主轴刀盘与机架转动连接,所述主轴刀盘上固定连接有多个给刀油缸,多个所述给刀油缸为环状均布设置,多个所述给刀油缸的活塞杆均固定连接有固定盘,所述固定盘内设置有驱动铣刀转动的驱动电机。In a preferred example of the present invention, it can be further configured as follows: the spindle cutter head is rotatably connected to the frame, a plurality of tool feeding oil cylinders are fixedly connected to the spindle cutter head, and the plurality of the cutter feeding oil cylinders are annular The piston rods of the plurality of tool feeding oil cylinders are all fixedly connected with a fixed plate, and a drive motor for driving the milling cutter to rotate is arranged in the fixed plate.
通过采用上述技术方案,在同一个零件上加工不同的加工孔时,直接转动主轴刀盘,使加工需要的铣刀与工件相对,再驱动给刀油缸,使给刀油缸抵动固定盘和铣刀下移,从而不需要更换铣刀刀头就能够实现对工件不同加工孔的加工,能够简化操作程序,同时能够进一步提高工件的加工精度。By adopting the above technical scheme, when machining different machining holes on the same part, directly rotate the spindle cutter head to make the milling cutter required for machining face the workpiece, and then drive the cutter feeding oil cylinder, so that the cutter feeding oil cylinder counteracts the fixed disc and the milling cutter. The cutter moves downward, so that the machining of different machining holes of the workpiece can be realized without replacing the milling cutter head, which can simplify the operation procedure and further improve the machining accuracy of the workpiece.
本实用新型在一较佳示例中可以进一步配置为:所述铣刀与驱动电机输出端拆卸连接设置。In a preferred example of the present invention, it can be further configured that the milling cutter and the output end of the driving motor are disassembled and connected.
通过采用上述技术方案,可以对铣刀刀头进行拆卸,从而能够较为便利的对铣刀刀头进行更换。By adopting the above technical solution, the milling cutter head can be disassembled, so that the milling cutter head can be replaced more conveniently.
综上所述,本实用新型包括以下至少一种有益技术效果:To sum up, the present utility model includes at least one of the following beneficial technical effects:
1.在加工工件的时候将工件放置在两个固定板之间,启动固定板上的夹持油缸,夹持油缸能够联动夹持板对工件进行夹持,启动铣刀,使铣刀转动,同时支撑平台能够在工作台上来回滑移,在滑移的时候能够改变工件与铣刀的接触位置,从而能够对工件进行全面的加工;1. When processing the workpiece, place the workpiece between the two fixed plates, activate the clamping cylinder on the fixed plate, the clamping cylinder can link the clamping plate to clamp the workpiece, start the milling cutter, and make the milling cutter rotate. At the same time, the support platform can slide back and forth on the worktable, and can change the contact position between the workpiece and the milling cutter when sliding, so that the workpiece can be fully processed;
2.能够根据工件的具体形状对夹持板进行更换,从而能够对不同的工件进行加工处理,提高铣床的通用性;2. The clamping plate can be replaced according to the specific shape of the workpiece, so that different workpieces can be processed and the versatility of the milling machine is improved;
3.在夹持工件的时候,可以根据工件的体积大小调节两个固定板之间的距离,从而对工件的夹持能够更加的紧密,在对工件夹持的时候也能够更加的稳定。3. When clamping the workpiece, the distance between the two fixed plates can be adjusted according to the size of the workpiece, so that the workpiece can be clamped more tightly and the workpiece can be more stable.
附图说明Description of drawings
图1是铣床的整体结构示意图;Fig. 1 is the overall structure schematic diagram of milling machine;
图2是铣床的部分结构示意图;Fig. 2 is the partial structure schematic diagram of milling machine;
图3是图2中A部分的结构放大示意图;Fig. 3 is the structural enlargement schematic diagram of A part in Fig. 2;
图4是铣床的部分正面结构示意图;Fig. 4 is the partial front structure schematic diagram of milling machine;
图5是图4中B-B部分的结构剖面立体示意图;Fig. 5 is a structural cross-sectional perspective view of part B-B in Fig. 4;
图6是滑移组件的具体结构示意图。FIG. 6 is a schematic diagram of the specific structure of the sliding assembly.
图中,1、机体;2、壳体;3、主轴刀盘;4、铣刀;5、工作台;6、工件夹持机构;7、支撑平台;71、第一连接板;72、固定板;73、夹持油缸;74、夹持板;75、第一缓冲层;8、支撑板;9、第一电机;10、第二电机;11、给刀油缸;12、固定盘;13、驱动电机;14、承托组件;141、承托油缸;142、承托板;143、第二缓冲层;15、滑槽;16、滑移组件;161、调节杆;162、第一锥齿轮;163、第二锥齿轮;164、第一螺杆;165、第二螺杆。In the figure, 1. body; 2. housing; 3. spindle cutter head; 4. milling cutter; 5. worktable; 6. workpiece clamping mechanism; 7. supporting platform; 71. first connecting plate; 72. fixing plate; 73, clamping cylinder; 74, clamping plate; 75, first buffer layer; 8, support plate; 9, first motor; 10, second motor; 11, knife feeding cylinder; 12, fixed plate; 13 , drive motor; 14, supporting component; 141, supporting oil cylinder; 142, supporting plate; 143, second buffer layer; 15, chute; 16, sliding component; 161, adjusting rod; 162, first cone Gear; 163, the second bevel gear; 164, the first screw; 165, the second screw.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1,为本实用新型公开的一种卧式双面加工铣床,包括机体1,机体1外侧围合有壳体2,壳体2能够对机体1加工时的废屑起到限位的作用,同时能够对工人进行一定的防护。1, it is a horizontal double-sided machining milling machine disclosed by the utility model, including a
参照图1,机体1上设置有主轴刀盘3,主轴刀盘3上连接有铣刀4,机体1上设置有工作台5,工作台5上设置有工件夹持机构6,在对工件进行加工的时候,将工件与夹持机构连接,夹持机构能够对工件进行夹持,从而能够使工件顺利的进行加工。1 , the
参照图2和图3,工作台5上活动连接有支撑平台7,支撑平台7上固定连接有支撑板8,工件夹持机构6包括与支撑板8转动连接的第一连接板71、与第一连接板71连接的两个固定板72以及与两个固定板72固定连接的夹持油缸73,夹持油缸73的活塞杆拆卸连接有夹持板74,支撑板8上连接有第一电机9,电机的输出轴与第一连接板71固定连接,在加工的过程中能够启动第一电机9,第一电机9能够带动工件翻转,从而能够对不同的角度进行加工,不需要频繁更换工件。2 and 3, a
参照图3,夹持板74远离夹持油缸73的一端设置有第一缓冲层75,第一缓冲层75能够起到缓冲的作用,从而防止在加工过程中对工件的磨损,并且能够夹紧工件。Referring to FIG. 3 , the end of the clamping
参照图4和图5,主轴刀盘3与机体1转动连接,机架上端固定连接有第二电机10,第二电机10的输出轴与主轴刀盘3固定连接,主轴刀盘3上固定连接有多个给刀油缸11,多个给刀油缸11为环状均布设置,多个给刀油缸11的活塞杆均固定连接有固定盘12,固定盘12内设置有驱动铣刀4转动的驱动电机13,铣刀4与驱动电机13的输出轴拆卸连接设置,可以通过螺栓进行拆卸连接。4 and 5, the
在同一个零件上加工不同的加工孔时,直接转动主轴刀盘3,使加工需要的铣刀4与工件相对,再驱动给刀油缸11,使给刀油缸11抵动固定盘12和铣刀4下移,再启动驱动电机13就能实现铣刀4的转动加工,从而不需要更换铣刀4刀头就能够实现对工件不同加工孔的加工。When machining different machining holes on the same part, directly rotate the
参照图5,支撑平台7上设置有承托组件14,承托组件14包括与支撑平台7固定连接的承托油缸141以及与承托油缸141固定连接的承托板142,承托板142上固定连接有第二缓冲层143,在铣刀4对工件进行加工的过程中,可启动承托油缸141,承托油缸141能够抵动承托板142,使承托板142与工件的下端面相贴合,能够对工件起到承接的作用,使工件在加工的过程中更加的稳定。5 , the supporting
参照图6,两个固定板72与第一连接板71滑移连接,第一连接板71上开设有供固定板72移动的滑槽15,第一连接板71上设置有滑移组件16,滑移组件16包括与第一连接板71转动连接有调节杆161、与调节杆161固定连接的第一锥齿轮162、与第一锥齿轮162啮合的第二锥齿轮163以及与第二锥齿轮163同轴连接的第一螺杆164和第二螺杆165,第一螺杆164和第二螺杆165均与第一连接板71转动连接,第一螺杆164与第二螺杆165分别与两个固定板72螺纹配合,第一螺杆164与第二螺杆165的螺纹方向为相反设置。Referring to FIG. 6 , the two fixing
在夹持工件的时候,可以根据工件的体积大小调节两个固定板72之间的距离,在调节的时候转动调节杆161,调节杆161带动第一锥齿轮162转动,第一锥齿轮162啮合第二锥齿轮163转动,第二锥齿轮163转动的时候能够带动第一螺杆164和第二螺杆165转动,在第一螺杆164和第二螺杆165转动的时候能够啮合固定板72,固定板72受到滑槽15的限位会在第一连接板71上滑移,从而能够对固定板72之间的距离进行调节,能够根据工件的大小调节两个固定板72之间的距离。When clamping the workpiece, the distance between the two fixing
本实施例的实施原理为:在对工件进行加工的时候,启动承托油缸141,使承托油缸141抵动承托板142上移,将工件放置在承托板142上端,并且使工件位于两个夹持板74中间,启动夹持油缸73,使夹持油缸73对工件进行夹持。The implementation principle of this embodiment is as follows: when the workpiece is processed, the
转动主轴刀盘3,使加工需要的铣刀4与工件相对,再驱动给刀油缸11,使给刀油缸11抵动固定盘12和铣刀4下移,启动驱动电机13,驱动电机13带动铣刀4转动,实现对工件的加工。Rotate the
在需要对工件另一面进行加工的时候,转动第一连接板71,使第一连接板71进行翻转,从而能够改变工件的角度,能够对待加工的产品进行多面同步处理,在加工过程中不需要反复翻面装夹定位,从而能够提高对产品的加工精度。When the other side of the workpiece needs to be processed, the first connecting
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
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