CN211246564U - Surface treatment agent polymerization device convenient to unpick and wash - Google Patents
Surface treatment agent polymerization device convenient to unpick and wash Download PDFInfo
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- CN211246564U CN211246564U CN201922000685.0U CN201922000685U CN211246564U CN 211246564 U CN211246564 U CN 211246564U CN 201922000685 U CN201922000685 U CN 201922000685U CN 211246564 U CN211246564 U CN 211246564U
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- 238000006116 polymerization reaction Methods 0.000 title claims abstract description 21
- 239000012756 surface treatment agent Substances 0.000 title claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 58
- 238000003756 stirring Methods 0.000 claims abstract description 44
- 238000006243 chemical reaction Methods 0.000 claims abstract description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 81
- 238000007599 discharging Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims 4
- 239000003795 chemical substances by application Substances 0.000 claims 1
- 230000003749 cleanliness Effects 0.000 abstract description 2
- 238000010438 heat treatment Methods 0.000 description 8
- 230000000694 effects Effects 0.000 description 7
- 238000001816 cooling Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及聚合反应器技术领域,具体是一种便于拆洗的表面处理剂聚合反应装置。The utility model relates to the technical field of polymerization reactors, in particular to a surface treatment agent polymerization reaction device which is easy to disassemble and wash.
背景技术Background technique
表面处理剂是指对材料的表面进行某种处理以达到特定的目的时所使用的试剂,包括金属表面处理剂、聚四氟表面处理剂和硅胶表面处理剂等,在生产时需要在聚合反应装置中进行聚合反应。Surface treatment agent refers to the reagent used when the surface of the material is treated to achieve a specific purpose, including metal surface treatment agent, PTFE surface treatment agent and silica gel surface treatment agent. The polymerization reaction is carried out in the device.
在聚合反应过程中,一般需要进行加热、保温、冷却过程,反应釜的工艺过程由热水通过环绕其外部的盘管进行加温和保温,反应完成后由冷水通过盘管进行快速降温,目前这种反应釜的温度控制过程一般由工人根据反应过程进行人工操作,人工操作不仅增强了工人的劳动强度,且不能保证温度控制的准确性,从而影响反应的进行,另外,现有的反应釜大都为一体结构,不便于对釜体内部进行清洗,影响反应釜的使用。In the process of polymerization, heating, heat preservation and cooling are generally required. In the process of the reaction kettle, hot water is used for heating and heat preservation through the coils surrounding its exterior. After the reaction is completed, cold water is passed through the coils for rapid cooling. The temperature control process of this kind of reaction kettle is generally operated manually by workers according to the reaction process. Manual operation not only enhances the labor intensity of workers, but also cannot guarantee the accuracy of temperature control, thereby affecting the progress of the reaction. In addition, the existing reaction kettle Most of them have an integrated structure, which is inconvenient to clean the inside of the kettle body and affects the use of the reactor.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的在于提供一种便于拆洗的表面处理剂聚合反应装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a surface treatment agent polymerization reaction device that is easy to disassemble and wash, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种便于拆洗的表面处理剂聚合反应装置,包括釜体,所述釜体底部四周均设置有支撑腿,所述釜体包括设置有开口的反应容器和与反应容器开口处可拆卸连接的釜盖,其特征在于,还包括搅拌设备、驱动设备和温度控制设备;A surface treatment agent polymerization reaction device that is easy to dismantle and wash, comprising a kettle body, the bottom of the kettle body is provided with support legs, the kettle body includes a reaction vessel provided with an opening and a kettle detachably connected to the opening of the reaction vessel The cover is characterized in that it also includes a stirring device, a driving device and a temperature control device;
所述所述搅拌设备包括转轴、搅拌棒和离心搅拌叶,所述搅拌轴上套设有至少一个搅拌棒,所述转轴位于搅拌棒下方设置有离心搅拌叶;The stirring device comprises a rotating shaft, a stirring rod and a centrifugal stirring blade, at least one stirring rod is sleeved on the stirring shaft, and a centrifugal stirring blade is arranged under the stirring rod;
所述驱动设备通过连接件固定连接釜盖,且所述驱动设备驱动搅拌设备转动;The driving device is fixedly connected to the kettle cover through the connecting piece, and the driving device drives the stirring device to rotate;
所述温度控制设备用于控制所述釜体的温度。The temperature control device is used to control the temperature of the kettle body.
作为本实用新型进一步的方案:所述釜盖顶端位于所述支架一侧设置有进料口,所述釜体底部设置有出料口。As a further solution of the present invention, the top of the kettle cover is provided with a feeding port on one side of the bracket, and the bottom of the kettle body is provided with a discharging port.
作为本实用新型再进一步的方案:所述釜体顶端连接有第一固定盘,所述釜盖底部设置有第二固定盘,所述第一固定盘和第二固定盘之间设置有密封环。As a further solution of the present utility model: the top of the kettle body is connected with a first fixed disk, the bottom of the kettle cover is provided with a second fixed disk, and a sealing ring is arranged between the first fixed disk and the second fixed disk .
作为本实用新型再进一步的方案:所述密封环上表面和底部分别设置有第一密封凸起和第二密封凸起,所述密封环表面位于第一密封凸起和第二密封凸起两侧均设置有至少一个第一通孔。As a further solution of the present invention, the upper surface and the bottom of the sealing ring are respectively provided with a first sealing protrusion and a second sealing protrusion, and the surface of the sealing ring is located at the two sides of the first sealing protrusion and the second sealing protrusion. Both sides are provided with at least one first through hole.
作为本实用新型再进一步的方案:所述第一固定盘上表面设置有第一卡槽,所述第一卡槽两侧均设置有至少一个螺纹孔,所述第二固定盘底部设置有第二卡槽,所述第二卡槽两侧均设置有至少一个第二通孔,所述第二通孔与螺纹孔对应分布。As a further solution of the present invention: the upper surface of the first fixing plate is provided with a first slot, at least one threaded hole is arranged on both sides of the first slot, and the bottom of the second fixing plate is provided with a first slot. Two card slots, at least one second through hole is disposed on both sides of the second card slot, and the second through holes are distributed correspondingly with the threaded holes.
作为本实用新型再进一步的方案:所述第一密封凸起和第二密封凸起分别与第二卡槽和第一卡槽一一对应,且第一密封凸起和第二密封凸起的尺寸分别与第二卡槽和第一卡槽的尺寸相吻合,所述第一通孔与螺纹孔对应分布。As a further solution of the present invention, the first sealing protrusion and the second sealing protrusion are in one-to-one correspondence with the second locking groove and the first locking groove, and the first sealing protrusion and the second sealing protrusion are in a one-to-one correspondence. The dimensions are respectively consistent with the dimensions of the second card slot and the first card slot, and the first through holes and the threaded holes are distributed correspondingly.
作为本实用新型再进一步的方案:所述驱动设备包括支架和电机,所述支架与釜盖顶端固定连接,且所述支架上固定连接有电机,所述电机轴部连接所述转轴。As a further solution of the present invention, the driving device includes a bracket and a motor, the bracket is fixedly connected to the top of the kettle cover, a motor is fixedly connected to the bracket, and the motor shaft is connected to the rotating shaft.
作为本实用新型再进一步的方案:所述温度控制设备包括冷水箱和热水箱,所述冷水箱设置于其中一个所述支撑腿的上表面,所述冷水箱的顶端通过隔板连接有热水箱,所述冷水箱和热水箱均通过水管连接有循环泵,所述循环泵连接有导水管,所述釜体侧壁设置有空腔,所述导水管延伸至空腔内腔并连接有连接管,所述连接管延伸至釜体外侧并通过水管分别连接有热水箱和冷水箱,所述冷水箱和热水箱出水口与进水口处均设置有阀门,所述釜盖内壁设置有温度传感器,所述支撑腿上表面位于冷水箱一侧设置有PLC控制器,所述PLC控制器分别与温度传感器、阀门、循环泵电性连接。As a further solution of the present invention: the temperature control equipment includes a cold water tank and a hot water tank, the cold water tank is arranged on the upper surface of one of the supporting legs, and the top of the cold water tank is connected with a heat A water tank, the cold water tank and the hot water tank are both connected with a circulating pump through a water pipe, the circulating pump is connected with a water conduit, the side wall of the kettle body is provided with a cavity, and the water conduit extends to the inner cavity of the cavity and A connecting pipe is connected. The connecting pipe extends to the outside of the kettle body and is connected with a hot water tank and a cold water tank respectively through a water pipe. Valves are provided at the water outlet and water inlet of the cold water tank and the hot water tank. The kettle cover A temperature sensor is arranged on the inner wall, and a PLC controller is arranged on the upper surface of the support leg on one side of the cold water tank, and the PLC controller is respectively electrically connected with the temperature sensor, the valve and the circulating pump.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、通过设置的温度传感器、循环泵、冷水箱、热水箱、PLC控制器之间的配合,可对釜体内部的温度进行控制,从而可以根据反应需要对阀体内部的温度进行调节,从而有利于反应的进行,从而使得该装置可以适应不同的环境,提高了该装置的利用率,且自动化程度高,降低了工人的劳动强度,适合社会广泛使用。1. Through the cooperation between the set temperature sensor, circulating pump, cold water tank, hot water tank and PLC controller, the temperature inside the kettle body can be controlled, so that the temperature inside the valve body can be adjusted according to the needs of the reaction. Therefore, the reaction is facilitated, the device can be adapted to different environments, the utilization rate of the device is improved, and the degree of automation is high, the labor intensity of workers is reduced, and the device is suitable for widespread use in society.
2、通过第一固定盘、第二固定盘、密封环之间的设置,当把第一密封凸起和第二密封凸起卡在第二槽体和第一槽体内腔时,对釜体起到了很好的密封作用,避免泄露,同时,通过拧动螺栓,便于使用者对釜体和釜盖之间进行拆卸和安装,从而便于对釜体内部进行清洗,提高了釜体的清洁度。2. Through the arrangement between the first fixed plate, the second fixed plate and the sealing ring, when the first sealing protrusion and the second sealing protrusion are stuck in the cavity of the second groove body and the first groove body, the It has a good sealing effect to avoid leakage. At the same time, by screwing the bolts, it is convenient for users to disassemble and install between the kettle body and the kettle cover, so as to facilitate the cleaning of the inside of the kettle body and improve the cleanliness of the kettle body. .
附图说明Description of drawings
图1为一种便于拆洗的表面处理剂聚合反应装置的结构示意图。FIG. 1 is a schematic structural diagram of a surface treatment agent polymerization reaction device that is easy to disassemble and wash.
图2为一种便于拆洗的表面处理剂聚合反应装置中密封环的结构示意图。FIG. 2 is a schematic structural diagram of a sealing ring in a surface treatment agent polymerization reaction device that is easy to remove and wash.
图3为一种便于拆洗的表面处理剂聚合反应装置中第一固定盘的结构示意图。FIG. 3 is a schematic structural diagram of a first fixed plate in a surface treatment agent polymerization reaction device that is easy to remove and wash.
图4为一种便于拆洗的表面处理剂聚合反应装置中第二固定盘的结构示意图。FIG. 4 is a schematic structural diagram of a second fixed plate in a surface treatment agent polymerization reaction device that is easy to remove and wash.
图中:1-釜体、2-支撑腿、3-釜盖、4-第一固定盘、5-第二固定盘、6-密封环、7-支架、8-电机、9-进料口、10-转轴、11-搅拌棒、12-离心搅拌叶、13-出料口、14-空腔、15-温度传感器、16-冷水箱、17-热水箱、18-循环泵、19-连接管、20-第一密封凸起、21-第二密封凸起、22-第一通孔、23-第一卡槽、24-螺纹孔、25-第二卡槽、26-第二通孔。In the picture: 1-kettle body, 2-supporting legs, 3-kettle cover, 4-first fixing plate, 5-second fixing plate, 6-sealing ring, 7-support, 8-motor, 9-feeding port , 10-rotating shaft, 11-stirring rod, 12-centrifugal stirring blade, 13-discharge port, 14-cavity, 15-temperature sensor, 16-cold water tank, 17-hot water tank, 18-circulating pump, 19- Connecting pipe, 20-first sealing protrusion, 21-second sealing protrusion, 22-first through hole, 23-first slot, 24-threaded hole, 25-second slot, 26-second pass hole.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1~4,本实用新型实施例中,一种便于拆洗的表面处理剂聚合反应装置,包括釜体1,所述釜体1底部四周均设置有支撑腿2,所述釜体1包括设置有开口的反应容器和与反应容器开口处可拆卸连接的釜盖3,其特征在于,还包括搅拌设备、驱动设备和温度控制设备;Referring to FIGS. 1 to 4 , in an embodiment of the present invention, a surface treatment agent polymerization reaction device that is easy to disassemble and wash comprises a
所述所述搅拌设备包括转轴10、搅拌棒11和离心搅拌叶12,所述搅拌轴10上套设有至少一个搅拌棒11,所述转轴10位于搅拌棒11下方设置有离心搅拌叶12;The stirring device includes a rotating
所述驱动设备通过连接件固定连接釜盖3,且所述驱动设备驱动搅拌设备转动,所述驱动设备包括支架7和电机8,所述支架7与釜盖3顶端固定连接,且所述支架7上固定连接有电机8,所述电机8轴部连接所述转轴10;The driving device is fixedly connected to the
所述温度控制设备包括冷水箱16和热水箱17,所述冷水箱16设置于其中一个所述支撑腿2的上表面,所述冷水箱16的顶端通过隔板连接有热水箱17,所述冷水箱16和热水箱17均通过水管连接有循环泵18,所述循环泵18连接有导水管,所述釜体1侧壁设置有空腔14,所述导水管延伸至空腔14内腔并连接有连接管19,所述连接管19延伸至釜体1外侧并通过水管分别连接有热水箱17和冷水箱16,所述冷水箱16和热水箱17出水口与进水口处均设置有阀门,所述釜盖3内壁设置有温度传感器15,所述支撑腿2上表面位于冷水箱16一侧设置有PLC控制器,所述PLC控制器分别与温度传感器15、阀门、循环泵18电性连接。The temperature control device includes a
使用时,启动电机8,使得转轴10转动,从而使得搅拌棒11和离心搅拌叶12转动进行搅拌,通过设置的离心搅拌叶12,搅拌过程中产生离心作用,使得搅拌更加均匀充分,从而有利于反应更加充分,当要求温度升高即制热时,打开与热水箱17连接水管的进水阀门和出水阀门,启动循环泵18,进行加温,到达温度控制的上限后,停止循环泵18并关闭热水进水阀门和出水阀门,当釜盖3内的温度传感器15检测到低于温度控制的下限时,温度传感器15将信号传递给PLC控制器,PLC控制器控制打开热水进水阀门和出水阀门,并启动循环泵18,进行加温,如此循环进行,从而达到保温要求,当反应完成后,需要进行快速降温即制冷时,打开与冷水箱16连接水管的进水阀门和出水阀门,启动循环泵18,进行快速降温,当温度达到低温要求时,关闭循环泵18和冷水进水阀门和出水阀门,从而可以有效的对釜体1内部的温度进行精确的控制,有利于反应的进行。When in use, start the
所述釜盖3顶端位于所述支架7一侧设置有进料口9,所述釜体1底部设置有出料口13。The top of the
所述釜体1顶端连接有第一固定盘4,所述釜盖3底部设置有第二固定盘5,所述第一固定盘4和第二固定盘5之间设置有密封环6。A
通过第一固定盘4、密封环6和第二固定盘5之间的配合,起到了很好的密封作用。Through the cooperation between the first fixed
所述密封环6上表面和底部分别设置有第一密封凸起20和第二密封凸起21,所述密封环6表面位于第一密封凸起20和第二密封凸起21两侧均设置有至少一个第一通孔22。The upper surface and the bottom of the sealing
通过设置的第一密封凸起20和第二密封凸起21使得密封环6与第一固定盘4和第二固定盘5的连接面的缝隙更小,从而提高了密封效果。By providing the
所述第一固定盘4上表面设置有第一卡槽23,所述第一卡槽23两侧均设置有至少一个螺纹孔24,所述第二固定盘5底部设置有第二卡槽25,所述第二卡槽25两侧均设置有至少一个第二通孔26,所述第二通孔26与螺纹孔24对应分布。The upper surface of the
将第一密封凸起20和第二密封凸起21分别插在第二卡槽25和第一卡槽23上,起到了很好的密封效果,大大减小了釜体1与釜盖3之间连接处的缝隙。Inserting the
所述第一密封凸起20和第二密封凸起21分别与第二卡槽25和第一卡槽23一一对应,且第一密封凸起20和第二密封凸起21的尺寸分别与第二卡槽25和第一卡槽23的尺寸相吻合,所述第一通孔22与螺纹孔24对应分布。The
通过设置的螺纹孔24和第一通孔22及第二通孔26,将第一固定盘4和第二固定盘5及密封环6之间紧密的压在一起,从而使得密封效果更加,同时便于对釜体1和釜盖3之间进行拆卸与安装,从而有利于对釜体1内部进行清洗。Through the provided threaded
其中,温度传感器15的型号为AT30TSE002B-MAH-T,PLC控制器的型号为SUK2N-4PT,循环泵18的型号为DC30A。The model of the
本实用新型的工作原理是:The working principle of the utility model is:
使用时,通过进料口9进行投料,启动电机8,使得转轴10转动,从而使得搅拌棒11和离心搅拌叶12转动进行搅拌,通过设置的离心搅拌叶12,搅拌过程中产生离心作用,使得搅拌更加均匀充分,从而有利于反应更加充分,当要求温度升高即制热时,打开与热水箱17连接水管的进水阀门和出水阀门,启动循环泵18,进行加温,到达温度控制的上限后,停止循环泵18并关闭热水进水阀门和出水阀门,当釜盖3内的温度传感器15检测到低于温度控制的下限时,温度传感器15将信号传递给PLC控制器,PLC控制器控制打开热水进水阀门和出水阀门,并启动循环泵18,进行加温,如此循环进行,从而达到保温要求,当反应完成后,需要进行快速降温即制冷时,打开与冷水箱16连接水管的进水阀门和出水阀门,启动循环泵18,进行快速降温,当温度达到低温要求时,关闭循环泵18和冷水进水阀门和出水阀门,从而可以有效的对釜体1内部的温度进行精确的控制,有利于反应的进行,将第一密封凸起20和第二密封凸起21分别插在第二卡槽25和第一卡槽23上,起到了很好的密封效果,大大减小了釜体1与釜盖3之间连接处的缝隙,通过设置的螺纹孔24和第一通孔22及第二通孔26,将第一固定盘4和第二固定盘5及密封环6之间紧密的压在一起,从而使得密封效果更加,同时便于对釜体1和釜盖3之间进行拆卸与安装,从而有利于对釜体1内部进行清洗。When in use, feed through the feeding port 9, start the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112691626A (en) * | 2021-01-05 | 2021-04-23 | 江西师范大学 | Reaction kettle capable of being rapidly disassembled |
| CN113877497A (en) * | 2021-09-24 | 2022-01-04 | 史密特(南京)皮革化学品有限公司 | Production method and equipment of novel natural composite resin retanning agent containing sulfone |
| CN117299061A (en) * | 2023-11-28 | 2023-12-29 | 泰兴金江化学工业有限公司 | Industrial co-production device for ethyl acetate and n-propyl acetate |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112691626A (en) * | 2021-01-05 | 2021-04-23 | 江西师范大学 | Reaction kettle capable of being rapidly disassembled |
| CN113877497A (en) * | 2021-09-24 | 2022-01-04 | 史密特(南京)皮革化学品有限公司 | Production method and equipment of novel natural composite resin retanning agent containing sulfone |
| CN117299061A (en) * | 2023-11-28 | 2023-12-29 | 泰兴金江化学工业有限公司 | Industrial co-production device for ethyl acetate and n-propyl acetate |
| CN117299061B (en) * | 2023-11-28 | 2024-02-20 | 泰兴金江化学工业有限公司 | Industrial co-production device for ethyl acetate and n-propyl acetate |
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