CN211241572U - Tea strip tidying machine for continuous production - Google Patents
Tea strip tidying machine for continuous production Download PDFInfo
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- CN211241572U CN211241572U CN201922007209.1U CN201922007209U CN211241572U CN 211241572 U CN211241572 U CN 211241572U CN 201922007209 U CN201922007209 U CN 201922007209U CN 211241572 U CN211241572 U CN 211241572U
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Abstract
The utility model discloses serialization production tealeaves carding machine, including bright leaf lifting machine (1), frame (3), have two at least reason strip units (4) that are located the reason strip machine of frame both sides, reciprocal walking in the frame is the pay-off dolly (2) of reason strip unit transport bright leaf. The utility model discloses a set up the operation order of each reason strip machine in the reason strip unit, can realize that the pay-off dolly is incessant to add bright leaf for every reason strip machine, and then realize the serialization production operation of reason strip unit, can effectively improve the reason strip efficiency of tealeaves, practice thrift reason strip recruitment, reduction in production cost.
Description
Technical Field
The utility model belongs to tealeaves processing machinery field, concretely relates to serialization production tealeaves carding machine.
Background
Tea carding is the important process of tea processing, and at present tea carding is mostly that the operation workman independently operates to single carding machine and accomplishes the carding operation, and the operating efficiency is low, and the cost of labor is higher. In recent years, with the increasing of labor cost and the decreasing of labor force, a continuous operation carding machine capable of high-efficiency production is urgently needed.
SUMMERY OF THE UTILITY MODEL
The utility model relates to an overcome above not enough, provide one kind and can uninterruptedly add bright leaf for the reason strip machine, and then realize the serialization production operation of reason strip unit, can effectively improve the reason strip efficiency of tealeaves, practice thrift reason strip recruitment, reduce manufacturing cost's serialization production tealeaves reason strip machine.
The utility model discloses a purpose is so realized:
the utility model discloses serialization production tealeaves carding machine, including bright leaf lifting machine, frame, have two at least reason strip units that are located the reason strip machine of frame both sides, the reciprocal walking in the frame is the pay-off dolly that reason strip unit carried bright leaf.
The carding machine set comprises four carding machines opposite to the two sides of the machine frame, and comprises a first carding machine, a second carding machine, a third carding machine and a fourth carding machine, the fresh leaf elevator comprises an elevator frame with an upper arm and a lower seat, a blanking hopper arranged at the bottom of the upper arm, a first driving motor mounting frame arranged on the upper arm, a first driving motor arranged on the first driving motor mounting frame through a bolt and nut assembly, a first driving sprocket arranged on an output shaft of the first driving motor through a bolt and nut assembly, a first driving roller arranged on the upper arm through a bearing seat, a first driven sprocket arranged on the first driving roller and driven by the first driving sprocket through a chain, a first driven roller arranged on the lower seat of the frame through the bearing seat, a conveying belt sleeved on the first driving roller and the first driven roller, and a turning roller arranged on the frame and capable of rolling relative to the conveying belt and tensioning the conveying belt to realize turning; a fourth driven roller, a support roller, a fifth driving sprocket roller, a feeding vehicle track arranged at the top of the frame, a fifth driving motor mounting plate welded at the tail end of the feeding vehicle track, a fifth driving motor arranged on the fifth driving motor mounting plate by adopting a bolt and nut assembly, a fifth driving sprocket arranged on an output shaft of the fifth driving motor, a sprocket arranged on the fifth driving sprocket roller and driven by the fifth driving sprocket through a chain, and a blanking belt sleeved and tensioned on the fourth driven roller shaft, the support roller and the fifth driving sprocket roller are respectively arranged on the frame through bearing seats; the feeding trolley comprises a feeding trolley chassis, a driven wheel shaft, a driving wheel shaft, a third driven sprocket, a fourth driving motor, a fourth driving sprocket, a material homogenizing roller, a first driven sprocket roller, a second driven roller, a sprocket wheel, a third driving sprocket, a material homogenizing roller driving sprocket, a material homogenizing roller and a material homogenizing roller, wherein the driven wheel shaft, the driving wheel shaft, the third driven sprocket, the third driving sprocket, the blade box, the bolt nut component, the weight sensor, the third driving motor, the third driving sprocket, the material homogenizing roller, the first driven sprocket roller, the second driven roller, the sprocket wheel, the third driving sprocket and the material homogenizing roller are arranged on the material homogenizing roller, the sprocket wheel and the third driving sprocket are arranged at the bottom of, The feeding mechanism comprises a first feeding belt tensioned on a first driven sprocket roller and a second driven roller, a second feeding belt box fixed on a chassis of a feeding vehicle, a second driving motor installed on the second feeding belt box, a second driving sprocket installed on a driving shaft of the second driving motor, a third driving roller installed on the second feeding belt box, a third driven roller, a second feeding belt sleeved and tensioned on the third driving roller and the third driven roller, and a second driven sprocket installed on the third driving roller and driven by the second driving sprocket through a chain.
The utility model discloses a set up the operation order of each reason strip machine in the reason strip unit, can realize that the pay-off dolly is incessant to add bright leaf for every reason strip machine, and then realize the serialization production operation of reason strip unit, can effectively improve the reason strip efficiency of tealeaves, practice thrift reason strip recruitment, reduction in production cost.
Drawings
Fig. 1 is a view of a main machine for continuously producing tea leaves.
Fig. 2 is a top view of a tea carding machine for continuous production.
Fig. 3 is a main view of the fresh leaf elevator.
Fig. 4 is a top view of the fresh leaf elevator.
Fig. 5 is a front view of the feed trolley.
Fig. 6 is a top view of the feed trolley.
Fig. 7 is a front view of the third drive motor.
Fig. 8 is a front sectional view of the second feed belt.
Fig. 9 is a front view of the housing.
Detailed Description
Referring to fig. 1 to 9, the continuous tea leaf strip tidying machine for production in the embodiment includes a fresh leaf elevator 1, a feeding trolley 2, a frame 3 and a strip tidying machine set 4. The carding unit 4 comprises a first carding machine 5, a second carding machine 6, a third carding machine 7 and a fourth carding machine 8 which are placed on two sides of the rack 3 at a time, and the feeding trolley 2 can reciprocate on the rack 3 to convey fresh leaves for the carding unit 4.
Referring to fig. 3 to 4, the fresh leaf elevator 1 includes a blanking hopper 9, a first driven sprocket 10, a first driving roller 11, a first driving sprocket 12, a first driving motor mounting frame 13, an elevator frame 14, a first driven roller 15, a turning roller 16, a scraper 17, an elevator belt 18, and a first driving motor 19.
The blanking hopper 9 and the elevator frame 14 are fixedly connected by adopting a bolt and nut assembly. The first drive motor mounting bracket 13 is welded to the elevator frame 14. The first driving motor 19 is fixedly mounted on the first driving motor mounting bracket 13 through a bolt and nut assembly. The first driving sprocket 12 and the first driven sprocket 10 are respectively installed on the output shaft of the first driving motor 19 and the first driving roller 11 and are connected by a rectangular key. A chain drive is employed between the first drive sprocket 12 and the first driven sprocket 10. The first driving roller 11 and the first driven roller 15 are respectively and fixedly installed on the frame of the elevator through bearing blocks. The direction-changing roller 16 is fixedly arranged on the frame of the elevator and can roll relatively to the conveying belt. The transfer belt 18 is turned by being tensioned by the first driving roller 11 and the first driven roller 15 and being pressed by the turning roller.
Referring to fig. 5 to 8, the feeding trolley 2 includes a driven wheel shaft 20, a feeding vehicle chassis 21, a second driven sprocket 22, a second driving sprocket 23, a second driving motor 24, a blade box 25, a first driven sprocket roller 26, a third driving sprocket 27, a material homogenizing roller driving sprocket 28, a first feeding belt 29, a second driven roller 30, a fourth driving motor 31, a weight sensor 32, a third driven sprocket 33, a second feeding belt box 34, a third driving motor 35, a material homogenizing roller 36, a second feeding belt 37, a driving wheel shaft 38, a third driving sprocket 39, a third driven roller 40, and a third driving roller 41. The third driving sprocket 27 is mounted on an output shaft of the third driving motor 35 and connected with the third driving sprocket by a rectangular key, the third driving motor 35 is fixedly mounted on the blade box 25 by a bolt and nut assembly, the material homogenizing roller 36 is mounted on the blade box 25 by a bearing seat, the material homogenizing roller driving sprocket 28 is mounted on an end shaft of the material homogenizing roller 36 and connected with the third driving sprocket 28 by a rectangular key, the first driven sprocket roller 26 and the second driven roller 30 are fixedly mounted on the blade box 25 by a bearing seat respectively, the first feeding belt 29 is tensioned by the second driven sprocket roller 26 and the second driven roller 30, and the third driving sprocket 27, the sprocket of the first driven sprocket roller 26 and the material homogenizing roller driving sprocket 28 are in chain transmission. The leaf box 25, the feeding car chassis 21 and the weight sensor 32 are fixedly connected through bolt and nut components, the second feeding belt box 34 and the feeding car chassis 21 are fixedly connected through bolt and nut components, the second driving motor 24 is fixedly installed on the second feeding belt box 34 through bolt and nut components, the second driving sprocket 23 is installed on an output shaft of the second driving motor 24 and is connected through a rectangular key, and the second driven sprocket 22 is installed on a third driving roller 41 of the second feeding belt 37 and is connected through a rectangular key. The third driving roller 41 and the third driven roller 40 are both fixedly mounted on the second feeding belt box 34 by a bearing seat, and the second feeding belt 37 is tensioned by the third driving roller 41 and the third driven roller 40. The second driving chain wheel 23 and the second driven chain wheel 22 are in chain transmission.
The fourth driving motor 31 is fixedly mounted on the chassis of the feeding vehicle by adopting a bolt and nut assembly, and the fourth driving chain wheel 39 is mounted on an output shaft of the fourth driving motor 31 and connected by adopting a rectangular key. The driven wheel shaft 20 and the driving wheel shaft 38 are fixedly arranged on the feeding vehicle chassis 21 through bearing seats, the third driven chain wheel 33 is fixedly arranged on the driving wheel shaft 38 and fixedly connected through a rectangular key, and the fourth driving chain wheel 39 and the third driven chain wheel 33 are in chain transmission.
Referring to fig. 1 to 9, the frame 3 includes a fourth driven roller 42, a frame upright 43, a carriage rail 44, a support roller 45, a blanking belt 46, a fifth driving motor mounting plate 47, a fifth driving sprocket 48, a fifth driving motor 49, and a fifth driving sprocket roller 50. The fourth driven roller 42, the supporting roller 45 and the fifth driving sprocket roller 50 are fixedly installed on the frame 3 through bearing seats, the fifth driving motor mounting plate 47 is connected with the tail end of the feeding car track 44 in a welding mode, the fifth driving motor 49 is fixedly installed on the fifth driving motor mounting plate 47 through a bolt and nut assembly, the fifth driving sprocket 48 is installed on an output shaft of the fifth driving motor 49 and connected through a rectangular key, chain transmission is adopted between the fifth driving sprocket 48 and the sprocket of the fifth driving sprocket roller 50, and the blanking belt 46 is tensioned through the fourth driven roller 42, the supporting roller 45 and the fifth driving sprocket roller 50.
As shown in fig. 1 to 9, the feeding trolley 2 returns to the initial position, i.e. the leftmost end of the rack 3 after the fresh leaves are conveyed, and the leaf box 25 of the feeding trolley 2 is located right below the blanking hopper 9.
When the strip tidying machine is operated in the continuous operation mode, the fifth driving motor 49 is started, the fifth driving sprocket 44 drives the fifth driving sprocket roller 50 to rotate through chain transmission, and the blanking belt 46 starts to rotate under the tensioning effect of the fifth driving sprocket roller 50, the third driven roller 42 and the supporting roller 45. The tea carding units arranged on the two sides of the rack simultaneously carry out carding operation, and after the first carding machine finishes the carding operation, the carded tea is poured onto the blanking belt 46 and conveyed to a preset position along with the rotation of the belt. At which time the first drive motor 19 begins to operate. Through the chain transmission between the first driving sprocket 12 installed on the first driving motor 19 and the first driven sprocket 10 installed on the first driving roller 11, the conveyor belt 18 rotates under the tensioning action of the first driving roller 11 and the first driven roller 15, at this time, the fresh leaves are manually placed on the bottom conveyor belt of the fresh leaf elevator 1, and under the action of the scraper 17, the fresh leaves are lifted from the bottom to the top along with the rotation of the conveyor belt 18 and fall into the leaf box 25 through the dropping hopper 9. When the weight of the fresh leaves in the leaf box reaches a preset value under the action of the weight sensor 32, the first driving motor 19 stops, namely the fresh leaf elevator 1 stops working, and the fresh leaves are not conveyed into the feeding trolley 2 any more. At this time, the fourth driving motor 31 starts to work, the feeding trolley 2 starts to move rightwards on the feeding trolley track 40 of the frame 3, and when the second feeding belt 37 is located at the first pot groove on the left side of the first carding machine 5, the second driving motor 23 and the third driving motor 35 start to work simultaneously. Under the chain transmission action among the first driven sprocket roller 26, the third driving sprocket shaft 37 mounted on the output shaft of the third driving motor 35 and the homogenizing roller driving sprocket 38, the homogenizing roller 36 and the first feeding belt 29 start to work, and fresh leaves in the leaf box 25 are uniformly conveyed to the second feeding belt 37. Meanwhile, under the chain transmission action between the second driving chain wheel 23 and the second driven chain wheel 22, the second feeding belt rotates to start working, fresh leaves are conveyed into the pot grooves of the first strip tidying machine 5, and along with the uniform right movement of the feeding trolley 2, the fresh leaves are uniformly conveyed into each pot groove of the first strip tidying machine 5. When the second feeding belt 37 is located at the first pan groove at the right side of the first carding machine 5, the second driving motor 24 and the third driving motor 35 stop working simultaneously, fresh leaves are not conveyed out of the leaf box 25 any more, and then the fourth driving motor 31 rotates reversely, and the feeding trolley returns to the initial position.
And after the other strip tidying machines of the strip tidying machine set finish the strip tidying operation, repeating the actions to finish the operation of adding the fresh leaves to the strip tidying machine.
The utility model discloses serialization production tealeaves carding machine is through setting up the carding operation order of each carding machine in the carding unit, can realize that the pay-off dolly is incessant to add bright leaf for every carding machine, and then realizes the serialization operation of carding unit.
The above embodiments are further illustrative of the above aspects of the present invention, but should not be construed as limiting the present invention. All the technologies realized based on the above contents belong to the scope of the present invention.
Claims (2)
1. A tea carding machine for continuous production is characterized by comprising a fresh leaf elevator (1), a rack (3), at least two carding units (4) positioned on the two sides of the rack, and a feeding trolley (2) which travels on the rack in a reciprocating manner to convey fresh leaves for the carding units.
2. The tea carding machine for continuous production according to claim 1, wherein the carding machine set comprises four carding machines corresponding to two sides of the machine frame, and comprises a first carding machine (5), a second carding machine (6), a third carding machine (7) and a fourth carding machine (8), wherein a fresh leaf elevator comprises an elevator machine frame (14) with an upper arm and a lower seat, a blanking hopper (9) arranged at the bottom of the upper arm, a first driving motor mounting frame (13) arranged on the upper arm, a first driving motor (19) arranged on the first driving motor mounting frame through a bolt and nut assembly, a first driving sprocket (12) arranged on an output shaft of the first driving motor through a bolt and nut assembly, a first driving roller (11) arranged on the upper arm through a bearing seat, and a first driven sprocket (10) arranged on the first driving roller and driven by the first driving sprocket through a chain, The automatic transmission device comprises a first driven roller (15) arranged on a lower seat of a rack through a bearing seat, a transmission belt (18) sleeved on the first driving roller and the first driven roller, and a turning roller (16) which is arranged on the rack and can roll relative to the transmission belt and tension the transmission belt to realize turning; a fourth driven roller (42), a supporting roller (45), a fifth driving sprocket roller (50), a feeding car track (44) arranged at the top of the frame, a fifth driving motor mounting plate (47) welded at the tail end of the feeding car track, a fifth driving motor (49) arranged on the fifth driving motor mounting plate by adopting a bolt and nut assembly, a fifth driving sprocket (48) arranged on an output shaft of the fifth driving motor, a sprocket arranged on the fifth driving sprocket roller (50) and driven by the fifth driving sprocket through a chain, and a blanking belt (46) sleeved and tensioned on the fourth driven roller shaft, the supporting roller and the fifth driving sprocket roller are respectively arranged on the frame (3) through bearing seats; the feeding trolley comprises a feeding trolley chassis (21), a driven wheel shaft (20) arranged at the bottom of the feeding trolley chassis through bearing seats respectively, a driving wheel shaft (38), a third driven sprocket (33) fixedly arranged on the driving wheel shaft, a fourth driving motor (31) arranged on the feeding trolley chassis, a fourth driving sprocket (39) arranged on an output shaft of the fourth driving motor and driven by a chain and the third driven sprocket, a blade box (25) arranged on the feeding trolley chassis through a bolt and nut component, a weight sensor (32) fixed on the blade box through the bolt and nut component, a third driving motor (35), a third driving sprocket (27) arranged on an output shaft of the third driving motor, a material homogenizing roller (36) arranged on the blade box through the bearing seats respectively, a first driven sprocket roller (26) and a second driven roller (30), a sprocket arranged on the homogenizing roller and arranged on the first driven sprocket roller and a third driving sprocket in a chain transmission mode The material homogenizing roller comprises a material homogenizing roller driving chain wheel (28), a first feeding belt (29) tensioned on a first driven chain wheel roller and a second driven roller, a second feeding belt box body (34) fixed on a feeding vehicle chassis, a second driving motor (24) installed on the second feeding belt box body, a second driving chain wheel (23) installed on a driving shaft of the second driving motor, a third driving roller (41) installed on the second feeding belt box body, a third driven roller (40), a second feeding belt (37) sleeved and tensioned on the third driving roller and the third driven roller, and a second driven chain wheel (22) installed on the third driving roller and driven by the second driving chain wheel through a chain.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922007209.1U CN211241572U (en) | 2019-11-20 | 2019-11-20 | Tea strip tidying machine for continuous production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922007209.1U CN211241572U (en) | 2019-11-20 | 2019-11-20 | Tea strip tidying machine for continuous production |
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| Publication Number | Publication Date |
|---|---|
| CN211241572U true CN211241572U (en) | 2020-08-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922007209.1U Active CN211241572U (en) | 2019-11-20 | 2019-11-20 | Tea strip tidying machine for continuous production |
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| CN (1) | CN211241572U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110692768A (en) * | 2019-11-20 | 2020-01-17 | 四川省农业机械研究设计院 | Tea strip tidying machine for continuous production |
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2019
- 2019-11-20 CN CN201922007209.1U patent/CN211241572U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110692768A (en) * | 2019-11-20 | 2020-01-17 | 四川省农业机械研究设计院 | Tea strip tidying machine for continuous production |
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