CN211218592U - Intelligent automatic feeding system for amorphous strip processing - Google Patents
Intelligent automatic feeding system for amorphous strip processing Download PDFInfo
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- CN211218592U CN211218592U CN201922194574.8U CN201922194574U CN211218592U CN 211218592 U CN211218592 U CN 211218592U CN 201922194574 U CN201922194574 U CN 201922194574U CN 211218592 U CN211218592 U CN 211218592U
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Abstract
The utility model discloses an intelligent automatic feeding system for amorphous strip processing, which comprises a material sensor, a feeding hopper, an intermediate frequency furnace, a casting ladle, a casting pipe, a furnace frame, a wheel seat, a single cooling roller, a support frame, an intelligent control box structure, a frame, a support leg, a raw material sensor, a raw material storage box, an automatic rotary feeding wheel structure and an impurity dust falling and collecting filter tank structure, wherein the material sensor is connected with the lower right side of the inside of the feeding hopper through a screw; the lower outlet of the feed hopper is connected with the upper inlet of the intermediate frequency furnace through a bolt; one end of the casting ladle is in threaded connection with the upper end of the casting pipe, and the other end of the casting ladle is in threaded connection with the lower outlet of the intermediate frequency furnace. The utility model has the advantages that the arrangement of the driven belt wheel, the supporting wheel frame, the feeding motor, the driving belt wheel, the conveying belt and the belt claw is beneficial to automatic rotation feeding, ensures the smooth processing work and reduces the operation intensity; the material sensor and the feeding hopper are arranged, so that the material feeding condition can be detected in real time.
Description
Technical Field
The utility model belongs to the technical field of amorphous strip processing equipment, especially, relate to an intelligent amorphous strip processing automatic feeding system.
Background
For the processing of amorphous strips, the production of the amorphous strips needs an intermediate frequency furnace to smelt and melt various alloys, and then the amorphous strips are manufactured by casting the alloys on a single cold roller through a casting ladle.
At present, the amorphous strip needs to be processed by multiple times of feeding.
However, the existing amorphous strip processing and feeding system also has the problems that the materials cannot be automatically conveyed, the impurities left in the processing and production are inconvenient to collect, and the intelligent control process degree is low.
Therefore, it is necessary to invent an intelligent automatic feeding system for amorphous strip processing.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the utility model provides an intelligent amorphous strip processing automatic feeding system to solve current amorphous strip processing feeding system and have unable automatic conveyor material, be not convenient for collect the impurity that drops and intelligent control process degree low problem in the processing production.
In order to solve the technical problem, the utility model discloses a technical scheme be: an intelligent automatic feeding system for amorphous strip processing comprises a material sensor, a feeding hopper, an intermediate frequency furnace, a casting ladle, a casting pipe, a furnace frame, a wheel seat, a single cooling roller, a supporting frame, an intelligent control box structure, a frame, supporting legs, a raw material sensor, a raw material storage box, an automatic rotary type feeding wheel structure and an impurity dust falling and collecting filter tank structure, wherein the material sensor is connected to the lower right side inside the feeding hopper through screws; the lower outlet of the feed hopper is connected with the upper inlet of the intermediate frequency furnace through a bolt; one end of the casting ladle is in threaded connection with the upper end of the casting pipe, and the other end of the casting ladle is in threaded connection with the lower outlet of the intermediate frequency furnace; one longitudinal end of the furnace frame is in bolted connection with the right upper side of the wheel seat, and the other end of the furnace frame is in bolted connection with the right lower side of the intermediate frequency furnace; the middle position of the left side inside the wheel seat is axially connected with a single cold roll; one longitudinal end of the support frame is connected with the right upper side of the rack through a bolt, and the other end of the support frame is connected with the right lower side of the wheel seat through a bolt; the support frame is connected with the intelligent control box structure; four corners of the bottom of the rack are respectively connected with supporting legs by longitudinal bolts; the raw material sensors are respectively connected to the upper side and the lower side of the left wall in the raw material storage tank through screws; the raw material storage box is connected with the automatic rotary feeding wheel structure; the impurity dust falling collecting and filtering tank structure is connected with the frame; the automatic rotary feeding wheel structure comprises a driven belt wheel, a supporting wheel frame, a feeding motor, a driving belt wheel, a conveying belt and a belt material claw, wherein the driven belt wheel is connected to the middle position of the upper side in the supporting wheel frame; the feeding motor is connected to the middle position of the lower side of the front part of the supporting wheel frame through a bolt; an output shaft of the feeding motor penetrates through the middle position of the lower side of the inside of the supporting wheel frame and is connected with the middle position of the inside of the driving belt wheel in a key mode; the driven belt wheel and the driving belt wheel are connected through friction transmission of a conveying belt; the outer surface of the conveyor belt is connected with a belt claw through a bolt.
Preferably, the structure of the impurity dust falling collecting and filtering tank comprises a collecting box, a flow guide hopper, an impurity collecting tank, an adsorption sheet, a discharge pipe with a valve and an impurity filtering net, wherein the collecting box is connected to the upper end of the flow guide hopper through a bolt; the lower end of the flow guide hopper is in threaded connection with a trash collecting tank; the left wall and the right wall inside the impurity collecting tank are respectively connected with an adsorption sheet by longitudinal screws; the upper longitudinal end of the calandria with the valve is in threaded connection with an outlet at the middle position of the lower part of the impurity collecting tank; the impurity filtering net is connected with the upper end of the inner part of the flow guide hopper through screws.
Preferably, the intelligent control box structure comprises an intelligent control screen, an intelligent host, an alarm, a master control switch, a fault indication lamp bank and a control box, wherein the intelligent control screen and the intelligent host are transversely connected to the middle upper side in the control box in parallel through bolts; the alarm, the master control switch and the fault indicating lamp bank are sequentially connected to the lower side of the interior of the control box through screws from left to right.
Preferably, the left lower end of the supporting wheel frame is connected with the left upper end of the frame through a bolt.
Preferably, the material-carrying claw adopts a plurality of concave stainless steel claws.
Preferably, the right end of the raw material storage tank is in bolted connection with the left lower side of the support wheel frame.
Preferably, the upper part of the diversion bucket is in threaded connection with the middle position of the left side in the rack.
Preferably, the adsorption piece adopts two permanent magnet pieces.
Preferably, the impurity filtering net is a circular stainless steel filtering net.
Preferably, the control box is connected to the middle position of the right side of the support frame through a longitudinal screw.
Preferably, when the material claw takes the material to rotate to the upper left end of the feed hopper, the material falls down and just falls into the inlet at the upper left end of the feed hopper.
Preferably, the material loading motor, the screen is controlled to the intelligence, the alarm, total accuse switch, the trouble lamp row, material sensor and raw materials sensor are connected the setting with intelligent host computer wire respectively.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses in, driven pulley, support the wheel carrier, the material loading motor, driving pulley, the setting of conveyer belt and area material claw is favorable to the autogiration material loading, guarantees that processing work goes on smoothly, alleviates manipulation strength.
2. The utility model discloses in, the setting of material sensor and feeder hopper, be favorable to the real-time detection material loading condition.
3. The utility model discloses in, collection box, the water conservancy diversion is fought, the jar that gathers impurities, the piece that adsorbs, the setting of taking valve calandria and straining miscellaneous net is favorable to collecting impurity or loses the material that falls, avoids environmental pollution.
4. The utility model discloses in, intelligence accuse screen, the intelligent host computer, the alarm, total control switch, the setting of fault indication lamp row and control box is favorable to intelligent control to can carry out intelligent display, improve intelligence degree of controlling.
5. The utility model discloses in, the setting of raw materials sensor and raw materials storage tank, be favorable to the real-time detection raw materials material loading condition.
6. The utility model discloses in, the setting of straining miscellaneous net, be favorable to playing and strain miscellaneous effect.
7. The utility model discloses in, the setting of adsorption plate, be favorable to adsorbing iron impurity, guarantee to store the convenience.
8. The utility model discloses in, the setting of frame and supporting leg, be favorable to playing good support stability.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the structure of the automatic rotatable feeding wheel of the present invention.
Fig. 3 is a schematic structural diagram of the structure of the impurity dust falling collecting and filtering tank of the utility model.
Fig. 4 is a schematic structural diagram of the intelligent control box structure of the present invention.
Fig. 5 is a schematic diagram of the electrical connection of the present invention.
In fig. 1 to 5:
1. a material sensor; 2. a feed hopper; 3. an intermediate frequency furnace; 4. casting a ladle; 5. pouring a pipe; 6. a furnace frame; 7. a wheel seat; 8. a single cooling roller; 9. a support frame; 10. an intelligent control box structure; 101. intelligently controlling a screen; 102. an intelligent host; 103. an alarm; 104. a master control switch; 105. a fault indicating lamp bank; 106. a control box; 11. a frame; 12. supporting legs; 13. a raw material sensor; 14. a raw material storage tank; 15. the feeding wheel structure can rotate automatically; 151. a driven pulley; 152. a support wheel carrier; 153. a feeding motor; 154. a driving pulley; 155. a conveyor belt; 156. a material carrying claw; 16. the structure of the collecting and filtering tank for the impurity and dust to be lost; 161. a collection box; 162. a flow guide hopper; 163. a trash can; 164. an adsorption sheet; 165. a calandria with valve; 166. and (5) filtering the impurity net.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings:
as shown in fig. 1 and fig. 2, the intelligent automatic amorphous strip feeding system of the present invention comprises a material sensor 1, a feeding hopper 2, an intermediate frequency furnace 3, a casting ladle 4, a casting pipe 5, a furnace frame 6, a wheel base 7, a single cooling roller 8, a supporting frame 9, an intelligent control box structure 10, a frame 11, a supporting leg 12, a raw material sensor 13, a raw material storage box 14, an automatic rotary feeding wheel structure 15 and an impurity dust falling and collecting filter tank structure 16, wherein the material sensor 1 is screwed on the lower right side inside the feeding hopper 2; the lower outlet of the feed hopper 2 is connected with the upper inlet of the intermediate frequency furnace 3 through a bolt; one end of the casting ladle 4 is in threaded connection with the upper end of the casting pipe 5, and the other end of the casting ladle is in threaded connection with the lower outlet of the intermediate frequency furnace 3; one longitudinal end of the furnace frame 6 is bolted on the right upper side of the wheel seat 7, and the other end of the furnace frame is bolted on the right lower side of the intermediate frequency furnace 3; a single cold roll 8 is axially connected to the middle position of the left side inside the wheel seat 7; one longitudinal end of the supporting frame 9 is connected with the right upper side of the frame 11 through a bolt, and the other end of the supporting frame is connected with the right lower side of the wheel seat 7 through a bolt; the supporting frame 9 is connected with the intelligent control box structure 10; four corners of the bottom of the frame 11 are respectively connected with supporting legs 12 through longitudinal bolts; the raw material sensor 13 is respectively connected to the upper side and the lower side of the left wall in the raw material storage box 14 through screws; the raw material storage box 14 is connected with an automatic rotary feeding wheel structure 15; the impurity dust falling collecting and filtering tank structure 16 is connected with the frame 11; the automatic rotary feeding wheel structure 15 comprises a driven pulley 151, a supporting wheel carrier 152, a feeding motor 153, a driving pulley 154, a conveyor belt 155 and a feeding claw 156, wherein the driven pulley 151 is coupled at the middle position of the upper side inside the supporting wheel carrier 152; the feeding motor 153 is bolted at the middle position of the lower side of the front part of the supporting wheel frame 152; the output shaft of the feeding motor 153 penetrates through the middle position of the lower side inside the supporting wheel carrier 152 and is connected with the middle position inside the driving belt wheel 154 in a key mode; the driven pulley 151 and the driving pulley 154 are connected through a transmission belt 155 in a friction transmission manner; the surface bolted connection of conveyer belt 155 have and take material claw 156, put into raw materials storage tank 14 inside with multiple alloy material, through raw materials sensor 13 real-time detection raw materials condition, it is rotatory to drive driving pulley 154 through material loading motor 153, can make conveyer belt 155 drive to take material claw 156 rotatory at driven pulley 151 outer wall, the accessible takes material claw 156 to take the material to 2 upper portions of feeder hopper, the automatic feeding work of can being convenient for.
In this embodiment, referring to fig. 3, the structure 16 of collecting and filtering out the impurity and dust includes a collecting box 161, a guiding funnel 162, an impurity collecting tank 163, an adsorbing sheet 164, a discharge pipe 165 with a valve and an impurity filtering net 166, wherein the collecting box 161 is bolted to the upper end of the guiding funnel 162; the lower end of the diversion hopper 162 is in threaded connection with a sundries collecting tank 163; the left wall and the right wall inside the impurity collecting tank 163 are respectively connected with an adsorption sheet 164 in a longitudinal screw mode; the upper end of the calandria with valve 165 is connected with the outlet of the middle position of the lower part of the impurity collecting tank 163 by screw thread; strain miscellaneous net 166 screw connection in the inside upper end of water conservancy diversion fill 162, if there is the material whereabouts, the box 161 is collected to the accessible to strain miscellaneous through straining miscellaneous net 166, can pass through water conservancy diversion fill 162 with impurity afterwards, inside leading-in collection miscellaneous jar 163, can adsorb iron impurity through adsorbing piece 164, so that collect, avoid environmental pollution.
In this embodiment, referring to fig. 4, the intelligent control box structure 10 includes an intelligent control screen 101, an intelligent host 102, an alarm 103, a general control switch 104, a fault indicating lamp bank 105 and a control box 106, wherein the intelligent control screen 101 and the intelligent host 102 are horizontally connected in parallel by bolts to the upper side in the interior of the control box 106; alarm 103, total switch 104 and trouble lamp row 105 from left to right in proper order the screw connection at the inside downside of control box 106, can show the detection condition in real time through intelligent accuse screen 101, can carry out intelligent control through intelligent host 102, can carry out intelligent warning through alarm 103, can show the trouble condition in real time through trouble lamp row 105, can carry out emergency control through total switch 104 and open and stop, be convenient for maintain or overhaul convenient operation.
In this embodiment, specifically, the left lower end of the supporting wheel frame 152 is bolted to the left upper end of the frame 11.
In this embodiment, specifically, the material-carrying claw 156 is a plurality of concave stainless steel claws.
In this embodiment, specifically, the right end of the raw material storage tank 14 is bolted to the left lower side of the support wheel frame 152.
In this embodiment, specifically, the upper portion of the diversion bucket 162 is screwed to the middle position of the left side inside the frame 11.
In this embodiment, specifically, two permanent magnet pieces are used as the adsorption piece 164.
In this embodiment, the trash filter 166 is a circular stainless steel screen.
In this embodiment, specifically, the control box 106 is connected to the middle position of the right side of the support frame 9 by a longitudinal screw.
In this embodiment, specifically, when the belt material is rotated to the upper left end of the feed hopper 2, the belt material falls down just inside the inlet at the upper left end of the feed hopper 2.
In this embodiment, it is concrete, material loading motor 153, intelligent control screen 101, alarm 103, total control switch 104, trouble lamp bank 105, material sensor 1 and raw materials sensor 13 be connected the setting with intelligent host 102 wire respectively.
In this embodiment, it is specific, material loading motor 153 specifically adopt 775 type motor, intelligence accuse screen 101 specifically adopt LED liquid crystal display, alarm 103 specifically adopt passive buzzer, total control switch 104 specifically adopt KCD1 type switch, trouble lamp row 105 adopt the LED lamp row, material sensor 1 and raw materials sensor 13 adopt PM-U24 type photoelectric sensor respectively, intelligent host 102 specifically adopt FX2N-48 type PLC.
Principle of operation
In the utility model, a plurality of alloy materials are placed in the raw material storage tank 14, the raw material condition is detected in real time by the raw material sensor 13, the driving belt wheel 154 is driven to rotate by the feeding motor 153, the conveying belt 155 can drive the material carrying claw 156 to rotate on the outer wall of the driven belt wheel 151, the material can be carried to the upper part of the feeding hopper 2 by the material carrying claw 156, the automatic feeding work can be facilitated, if the material falls down, the material can be collected by the collecting box 161, impurities can be filtered by the impurity filtering net 166, then the impurities can be guided into the impurity collecting tank 163 by the flow guiding hopper 162, the iron impurities can be adsorbed by the adsorbing sheet 164, so as to be collected, the environmental pollution is avoided, the detection condition can be displayed in real time by the intelligent control screen 101, the intelligent control can be performed by the intelligent host 102, the intelligent alarm can be performed by the alarm 103, the fault indication lamp bank 105 can, the master control switch 104 can be used for emergency control of starting and stopping, so that the maintenance or overhaul is facilitated, and the operation is convenient.
Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.
Claims (10)
1. The intelligent automatic feeding system for amorphous strip processing is characterized by comprising a material sensor (1), a feeding hopper (2), an intermediate frequency furnace (3), a pouring ladle (4), a pouring pipe (5), a furnace frame (6), a wheel seat (7), a single cooling roller (8), a supporting frame (9), an intelligent control box structure (10), a rack (11), supporting legs (12), a raw material sensor (13), a raw material storage box (14), an automatic rotary feeding wheel structure (15) and an impurity dust falling collection filter tank structure (16), wherein the material sensor (1) is in screwed connection with the lower right side inside the feeding hopper (2); the lower end outlet of the feed hopper (2) is in bolted connection with the upper end inlet of the intermediate frequency furnace (3); one end of the casting ladle (4) is in threaded connection with the upper end of the casting pipe (5), and the other end of the casting ladle is in threaded connection with the lower outlet of the intermediate frequency furnace (3); one longitudinal end of the furnace frame (6) is in bolted connection with the right upper side of the wheel seat (7), and the other end of the furnace frame is in bolted connection with the right lower side of the intermediate frequency furnace (3); a single cold roll (8) is axially connected to the middle position of the left side in the wheel seat (7); one longitudinal end of the support frame (9) is connected with the right upper side of the rack (11) through a bolt, and the other end of the support frame is connected with the right lower side of the wheel seat (7) through a bolt; the support frame (9) is connected with the intelligent control box structure (10); four corners of the bottom of the rack (11) are respectively connected with supporting legs (12) by longitudinal bolts; the raw material sensor (13) is respectively connected to the upper side and the lower side of the left wall in the raw material storage tank (14) through screws; the raw material storage box (14) is connected with an automatic rotary feeding wheel structure (15); the impurity dust falling, collecting and filtering tank structure (16) is connected with the frame (11); the automatic rotary feeding wheel structure (15) comprises a driven belt wheel (151), a supporting wheel carrier (152), a feeding motor (153), a driving belt wheel (154), a conveying belt (155) and a material conveying claw (156), wherein the driven belt wheel (151) is connected to the middle position of the upper side in the supporting wheel carrier (152) in a shaft mode; the feeding motor (153) is connected with the middle position of the lower side of the front part of the supporting wheel carrier (152) through a bolt; an output shaft of the feeding motor (153) penetrates through the middle position of the lower side inside the supporting wheel carrier (152) and is in key connection with the middle position inside the driving belt wheel (154); the driven belt wheel (151) and the driving belt wheel (154) are in friction transmission connection through a conveying belt (155); the outer surface of the conveyor belt (155) is connected with a material carrying claw (156) through a bolt.
2. The intelligent amorphous strip processing automatic feeding system of claim 1, wherein the impurity dust falling, collecting and filtering tank structure (16) comprises a collecting box (161), a diversion hopper (162), an impurity collecting tank (163), an adsorption sheet (164), a discharge pipe with a valve (165) and an impurity filtering net (166), the collecting box (161) is connected to the upper end of the diversion hopper (162) by bolts; the lower end of the flow guide hopper (162) is in threaded connection with a sundries collecting tank (163); the left wall and the right wall inside the impurity collecting tank (163) are respectively connected with an adsorption sheet (164) in a longitudinal screw mode; the upper end of the calandria (165) with the valve in the longitudinal direction is in threaded connection with an outlet at the middle position of the lower part of the impurity collecting tank (163); the impurity filtering net (166) is connected to the upper end of the interior of the flow guide hopper (162) through screws.
3. The intelligent automatic amorphous strip feeding system as claimed in claim 1, wherein the intelligent control box structure (10) comprises an intelligent control screen (101), an intelligent host (102), an alarm (103), a master switch (104), a fault indication lamp bank (105) and a control box (106), wherein the intelligent control screen (101) and the intelligent host (102) are horizontally connected in parallel by bolts at the middle upper side in the control box (106); the alarm (103), the general control switch (104) and the fault indicating lamp bank (105) are sequentially connected to the lower side of the interior of the control box (106) through screws from left to right.
4. The intelligent amorphous strip processing automatic feeding system of claim 1, wherein the lower left end of the supporting wheel frame (152) is bolted to the upper left end of the frame (11).
5. The intelligent automatic feeding system for amorphous strip processing as claimed in claim 1, wherein the strip claw (156) is a plurality of concave stainless steel claws.
6. The intelligent amorphous strip processing automatic feeding system of claim 1, wherein the right end of the raw material storage tank (14) is bolted to the left lower side of the support wheel frame (152).
7. The intelligent amorphous strip processing automatic feeding system as claimed in claim 2, wherein the upper part of the diversion hopper (162) is screwed at the middle position of the left side inside the frame (11).
8. The intelligent amorphous ribbon processing automatic feeding system as claimed in claim 2, wherein the adsorption sheet (164) employs two permanent magnet sheets.
9. The intelligent automatic feeding system for amorphous strip processing as claimed in claim 2, wherein the impurity filtering net (166) is a round stainless steel screen.
10. The intelligent automatic amorphous strip processing feeding system as claimed in claim 3, wherein the control box (106) is connected to the middle position of the right side of the support frame (9) by a longitudinal screw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922194574.8U CN211218592U (en) | 2019-12-10 | 2019-12-10 | Intelligent automatic feeding system for amorphous strip processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922194574.8U CN211218592U (en) | 2019-12-10 | 2019-12-10 | Intelligent automatic feeding system for amorphous strip processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211218592U true CN211218592U (en) | 2020-08-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922194574.8U Expired - Fee Related CN211218592U (en) | 2019-12-10 | 2019-12-10 | Intelligent automatic feeding system for amorphous strip processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211218592U (en) |
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2019
- 2019-12-10 CN CN201922194574.8U patent/CN211218592U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200811 Termination date: 20211210 |
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| CF01 | Termination of patent right due to non-payment of annual fee |