CN211217697U

CN211217697U - Be applied to belt cleaning device of core wire

Info

Publication number: CN211217697U
Application number: CN201921307768.8U
Authority: CN
Inventors: 胡双双
Original assignee: Wuhan Zhongyi Technology Co ltd
Current assignee: Wuhan Zhongyi Technology Co ltd
Priority date: 2019-08-13
Filing date: 2019-08-13
Publication date: 2020-08-11
Anticipated expiration: 2029-08-13

Abstract

The utility model discloses a be applied to belt cleaning device of core wire, including two washing casees, four backing plates and a mounting box, two wash the incasement and be equipped with wiper mechanism jointly, and be a set of with two backing plates of one side, two wash the case and all be located between two sets of backing plates, the upper end of two backing plates of same group is equipped with slewing mechanism jointly, is equipped with the conveying roller on one of them slewing mechanism, is equipped with the winding roller on the other slewing mechanism, the winding has the welding rod on the conveying roller, the upper end of mounting box is equipped with drying device. The utility model discloses not only solved unable butt welding core and carried out on-line cleaning's problem, still solved and washd the completion back, inconvenient problem of drying has improved the cleaning efficiency, has guaranteed abluent quality, avoids causing the copper removal easily because of wasing unclean and rusty condition emergence, simultaneously, has still avoided because of the evaporation of inorganic acid oxidant mixed solution, and the condition that causes harm to the health takes place, has protected the environment.

Description

Be applied to belt cleaning device of core wire

Technical Field

The utility model relates to a core wire washs technical field, especially relates to a be applied to belt cleaning device of core wire.

Background

The metal core coated by the coating in the welding rod is called as a core wire, the core wire is generally a steel wire with certain length and diameter, and the core wire has two functions: firstly, the welding current is conducted, electric arc is generated to convert electric energy into heat energy, secondly, the core wire is melted to be fused with liquid base metal as filling metal to form a welding seam, the core wire is classified according to the specification of national standard 'welding steel wire', the special steel wire for welding can be divided into three types of carbon structural steel, alloy structural steel and stainless steel, and the core wire is widely applied in many fields.

The core wire is before the finished product, need to pull the residue of the surperficial residual scale of core wire and drawing group in-process core wire surface adhesion thoroughly clean, want to clear away above material, at present general pickling and ultrasonic cleaning adopt, must become pricked transport pickling bath of transporting of core wire during pickling and pickle, still need wash the core wire again after the pickling, if the untimely core wire after will pickling dries, the core wire decoppers easily, rust, and can not carry out online cleaning to the core wire, the cleaning efficiency is low, can't guarantee abluent quality, when wasing, the pickle can evaporate, so not only harm operating personnel's is healthy, still pollute the environment, for this, we have proposed a belt cleaning device who is applied to the core wire to solve above-mentioned problem.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the defects existing in the prior art and providing a cleaning device applied to a welding core.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a be applied to belt cleaning device of core wire, includes two washing casees, four backing plates and a mounting box, two wash the incasement and be equipped with wiper mechanism jointly, and be a set of with two backing plates of one side, two wash the case and all be located between two sets of backing plates, the upper end of two backing plates of same group is equipped with slewing mechanism jointly, is equipped with the conveying roller on one of them slewing mechanism, is equipped with the winding roller on the other slewing mechanism, the winding has the welding rod on the conveying roller, the upper end of mounting box is equipped with drying device, be equipped with the cavity in the mounting box, the both ends of cavity all are equipped with the opening, bottom in the cavity is equipped with the mounting groove, the bottom in the mounting groove is fixed with the foam-rubber cushion, the one end of welding rod runs through.

Preferably, the cleaning mechanism comprises transverse plates fixed between the opposite side walls in the two cleaning boxes respectively, one side of the two cleaning boxes is provided with an acid liquid box and a clean water box respectively, one side of the acid liquid box and one side of the clean water box are provided with mounting plates, the upper ends of the two mounting plates are fixed with water suction pumps, one ends of the two water suction pumps are connected with water suction pipes respectively, one ends of the two water suction pipes are connected to one sides of the acid liquid box and the clean water box respectively, the two water suction pumps are connected with delivery pipes respectively, one end side walls of the two cleaning boxes are provided with openings, the side walls of a circle in the two openings are fixed with rubber blocks together, one ends of the two delivery pipes respectively penetrate through the two rubber blocks and one end side walls of the two transverse plates and extend to the lower ends of the two transverse plates, the delivery pipes are sleeved with two anchor ears, the two anchor ears are fixed at the tops, the lower extreme of connector is connected with the connecting pipe, the lower extreme of connecting pipe runs through the one end lateral wall of diaphragm and extends to the lower extreme of diaphragm, the one end of conveyer pipe and connecting pipe all is connected with the shower nozzle, and the shower nozzle is located the upper end of welding rod, and two lower extremes of wasing the case all are equipped with collects the box, and two lower extremes of collecting the box all are connected with the back flow, and the one end of two back flows is connected respectively in one side of acidizing fluid case and clear water tank.

Preferably, the drying device comprises an air heater fixed at the upper end of the mounting box, one end of the air heater is provided with an exhaust pipe, and the other end of the air heater is provided with an air outlet pipe.

Preferably, the lower extreme four corners of two washing casees all is fixed with the support column, and the lower extreme of eight support columns all is fixed with the bottom plate.

Preferably, the acid liquor box and the clean water box are provided with feed pipes on one side wall in a penetrating manner.

Preferably, both sides of the lower end of the mounting box are fixed with vertical plates.

Compared with the prior art, the beneficial effects of the utility model are that:

1. through the cooperation between the cleaning mechanism and the rotating mechanism, the problem that oxides on the welding core cannot be cleaned on line is solved, the problem that inorganic acid and oxidant mixed solution is easy to evaporate after cleaning and is harmful to human health is also solved, and the cleaning efficiency is greatly improved;

2. through the matching between the drying device and the conveying belt, the problem that the welding core is inconvenient to dry after being cleaned is solved, and the situation that the welding core is rusted is avoided;

to sum up, the utility model discloses not only having solved and can't having carried out online cleaning's problem to the welding core, still having solved and wasing the completion back, the inconvenient problem of drying of carrying on has improved the cleaning efficiency, has guaranteed abluent quality, avoids causing the condition emergence of decoppering and rusty easily because of wasing unclean, simultaneously, has still avoided because of the evaporation of inorganic acid oxidant mixed solution, and the condition that causes harm takes place to human health, has protected the environment.

Drawings

Fig. 1 is a schematic external structural view of a cleaning device applied to a core wire according to the present invention;

fig. 2 is a schematic view of an internal structure of a cleaning device applied to a core wire according to the present invention;

fig. 3 is an enlarged view of a position a of the cleaning device applied to the core wires according to the present invention;

fig. 4 is a schematic structural view of the mounting box of the cleaning device for the core wires according to the present invention.

In the figure: the automatic cleaning device comprises a base plate 1, a return pipe 2, a winding roller 3, a rubber block 4, a welding rod 5, a mounting box 6, an exhaust pipe 7, an air heater 8, an air outlet pipe 9, a cleaning box 10, an acid liquid box 11, a conveying pipe 12, a water pump 13, a mounting plate 14, a supporting column 15, a base plate 16, a riser 17, a clean water box 18, a sponge cushion 19, a transverse plate 20, a connector 21, a connecting pipe 22, a screw 23, a hoop 24, a sprayer 25, a collecting box 26 and a conveying roller 27.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.

Referring to fig. 1-4, a cleaning device applied to a core wire, comprising two cleaning boxes 10, four backing plates 1 and a mounting box 6, wherein, two sides of the lower end of the mounting box 6 are both fixed with vertical plates 17, the mounting box 6 is stably supported by the two vertical plates 17, two cleaning boxes 10 are internally provided with a cleaning mechanism together, the cleaning mechanism is convenient for cleaning welding rods 5 to clean oxides or copper slag on the welding rods 5, the two backing plates 1 on the same side are in a group, the two cleaning boxes 10 are positioned between the two groups of backing plates 1, the upper ends of the two backing plates 1 in the same group are provided with a rotating mechanism together, one of the rotating mechanisms is provided with a conveying roller 27, the rotating mechanism drives the conveying roller 27 to rotate, the other rotating mechanism is provided with a winding roller 3, the winding roller 27 is wound with the welding rods 5, the upper end of the mounting box 6 is provided with a drying device, the welding rod 5 is conveniently conveyed through the movement of the two rotating mechanisms;

be equipped with the cavity in the mounting box 6, the both ends of cavity all are equipped with the opening, bottom in the cavity is equipped with the mounting groove, bottom in the mounting groove is fixed with foam-rubber cushion 19, wash the moisture after accomplishing to welding rod 5 through foam-rubber cushion 19 and clean, the one end of welding rod 5 runs through two lateral walls that wash case 10 and foam-rubber cushion 19 and twines on winding roller 3, then carries out drying process to welding rod 5 through drying device, avoids welding rod 5 to rust.

The utility model discloses in, the wiper mechanism includes fixing respectively in two wash incasement 10 between the relative lateral wall diaphragm 20, one side of two wash casees 10 is equipped with sour liquid case 11 and clear water case 18 respectively, the solution in the sour liquid case 11 is inorganic acid oxidant mixed solution, under the effect of inorganic acid oxidant mixed solution, has accelerated to wash the remaining oxide on welding rod 5, all run through on the lateral wall of one end of sour liquid case 11 and clear water case 18 and be equipped with the inlet pipe, conveniently add liquid, through the dual washing of inorganic acid oxidant mixed solution and clear water, has accelerated abluent efficiency, has improved cleaning quality;

mounting plates 14 are arranged on one sides of the acid liquid tank 11 and the clean water tank 18, water suction pumps 13 are fixed at the upper ends of the two mounting plates 14, one ends of the two water suction pumps 13 are connected with water suction pipes, one ends of the two water suction pipes are respectively connected with one sides of the acid liquid tank 11 and the clean water tank 18, under the action of the two water pumps 13, the inorganic acid and oxidant mixed solution in the acid liquor tank 11 and the clean water in the clean water tank 18 are conveniently pumped out, then, the liquid is respectively conveyed through two conveying pipes 12, the conveying pipes 12 are connected to two water suction pumps 13, openings are formed in the side wall of one end of each of two cleaning boxes 10, rubber blocks 4 are jointly fixed to the side wall of one circle in each of the two openings, one end of each of the two conveying pipes 12 penetrates through the side walls of one end of each of the two rubber blocks 4 and one end of each of two transverse plates 20 and extends to the lower ends of the two transverse plates 20, and the liquid is conveniently conveyed into a connecting head 21 and a spray head 25 through the conveying pipes 12;

the conveying pipe 12 is sleeved with two hoops 24, the two hoops 24 are respectively fixed at the top in the cleaning box 10 through four screws 23, the conveying pipe 12 is convenient to install and fix through two hoops 24, the conveying pipe 12 is connected with a connector 21, the lower end of the connector 21 is connected with a connecting pipe 22, the lower end of the connecting pipe 22 penetrates through the side wall of one end of the transverse plate 20 and extends to the lower end of the transverse plate 20, one ends of the conveying pipe 12 and the connecting pipe 22 are both connected with a spray head 25, the spray head 25 is positioned at the upper end of the welding rod 5, the welding rod 5 is cleaned by liquid through the spray head 25, the lower ends of the two cleaning boxes 10 are respectively provided with a collecting box 26, the lower ends of the two collecting boxes 26 are respectively connected with a return pipe 2, one end of each return pipe 2 is respectively connected with one side of the acid liquid box 11 and one side of the clean water box 18, the liquid after cleaning falls into the collecting box 26, then the inorganic acid oxidant mixed solution and the clean water are respectively delivered into the corresponding acid liquid tank 11 and the clean water tank 18 through two return pipes 2.

The utility model discloses in, drying device is including fixing the air heater 8 in the 6 upper ends of mounting box, and the one end of air heater 8 is equipped with exhaust pipe 7, and the other end of air heater 8 is equipped with out tuber pipe 9, and the hot-blast pipe 9 that goes out that air heater 8 produced blows to welding rod 5, avoids welding rod 5 to take place because of remaining the condition that moisture leads to easily rustting.

The utility model discloses in, two lower extreme four corners of wasing case 10 all are fixed with support column 15, and eight support columns 15's lower extreme all is fixed with bottom plate 16, conveniently carries out the outrigger to wasing case 10 through support column 15.

In the utility model, when cleaning, firstly, the two ends of the welding rod 5 are respectively wound on the conveying roller 27 and the winding roller 3, and then the welding rod 5 is simultaneously moved through two rotating mechanisms, the welding rod 5 is conveyed in a stable conveying process, the inorganic acid and oxidant mixed solution in the acid liquid tank 11 is pumped out through a water pump 13, and then the welding rod is conveyed through a conveying pipe 12, the inorganic acid and oxidant mixed solution in the conveying pipe 12 is respectively conveyed to two spray heads 25, then the welding rod 5 is cleaned, after the cleaning of the welding rod 5 is completed, the clear water in the clear water tank 18 is pumped out through another water pump 13, and then the clear water is conveyed to the other two spray heads 25 through another conveying pipe 12, through the double cleaning of the inorganic acid and oxidant mixed solution and the clear water, the residual oxide on the welding core is cleaned, copper slag and the like, corresponding liquid flows back to the acid liquid tank 11 through two return pipes 2 respectively, the waste or the environmental pollution is avoided, and after the cleaning of the inorganic acid and oxidant mixed solution and the cleaning of clear water are finished, the cleaned welding core is dried by the drying device.

The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims

1. The utility model provides a be applied to belt cleaning device of core wire, includes two washing casees (10), four backing plates (1) and a mounting box (6), its characterized in that: be equipped with wiper mechanism jointly in two wash case (10), and be a set of with two backing plates (1) of one side, two wash case (10) all are located between two sets of backing plates (1), and the upper end of two backing plates (1) of same group is equipped with slewing mechanism jointly, is equipped with conveying roller (27) on one of them slewing mechanism, is equipped with winding roller (3) on the other slewing mechanism, the winding has welding rod (5) on conveying roller (27), the upper end of mounting box (6) is equipped with drying device, be equipped with the cavity in mounting box (6), the both ends of cavity all are equipped with the opening, bottom in the cavity is equipped with the mounting groove, bottom in the mounting groove is fixed with foam-rubber cushion (19), the one end of welding rod (5) runs through the lateral wall and the winding that two wash case (10) and foam-rubber cushion (19) on winding roller (3).

2. The cleaning device applied to the welding cores according to claim 1, wherein the cleaning mechanism comprises a transverse plate (20) fixed between opposite side walls in the two cleaning boxes (10) respectively, an acid liquid box (11) and a clear water box (18) are arranged on one side of the two cleaning boxes (10) respectively, a mounting plate (14) is arranged on one side of each of the acid liquid box (11) and the clear water box (18), water suction pumps (13) are fixed on the upper ends of the two mounting plates (14), water suction pipes are connected to one ends of the two water suction pumps (13), one ends of the two water suction pipes are connected to one sides of the acid liquid box (11) and the clear water box (18) respectively, a conveying pipe (12) is connected to each of the two water suction pumps (13), an opening is arranged on one end side wall of each of the two cleaning boxes (10), and a rubber block (4) is fixed on a circumference of side walls in each of the two openings together, one end of two conveyer pipes (12) runs through the one end lateral wall of two rubber blocks (4) and two diaphragm (20) respectively and extends to the lower extreme of two diaphragm (20), the cover is equipped with two staple bolts (24) on conveyer pipe (12), and two staple bolts (24) are fixed respectively at the top in wasing case (10) through four screws (23), be connected with connector (21) on conveyer pipe (12), the lower extreme of connector (21) is connected with connecting pipe (22), the lower extreme of connecting pipe (22) runs through the one end lateral wall of diaphragm (20) and extends to the lower extreme of diaphragm (20), the one end of conveyer pipe (12) and connecting pipe (22) all is connected with shower nozzle (25), and shower nozzle (25) are located the upper end of welding rod (5), and the lower extreme of two washing cases (10) all is equipped with collects box (26), and the lower extreme of two collection box (26) all is connected with back flow (2), one end of each of the two return pipes (2) is respectively connected with one side of the acid liquid tank (11) and one side of the clear water tank (18).

3. The cleaning device for the core wires according to claim 1, wherein the drying device comprises a hot air blower (8) fixed at the upper end of the mounting box (6), one end of the hot air blower (8) is provided with an exhaust duct (7), and the other end of the hot air blower (8) is provided with an air outlet duct (9).

4. A cleaning device for core wires according to claim 1, characterized in that the lower four corners of the two cleaning boxes (10) are fixed with supporting columns (15), and the lower ends of the eight supporting columns (15) are fixed with bottom plates (16).

5. A cleaning device for core wires according to claim 2, characterized in that a feed pipe is provided through the side wall of one end of each of the acid liquid tank (11) and the clean water tank (18).

6. A cleaning device for core wires according to claim 1, characterized in that the mounting box (6) is fixed with risers (17) on both sides of its lower end.