CN211216626U - But remote video control's reation kettle device - Google Patents
But remote video control's reation kettle device Download PDFInfo
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- CN211216626U CN211216626U CN201921010435.9U CN201921010435U CN211216626U CN 211216626 U CN211216626 U CN 211216626U CN 201921010435 U CN201921010435 U CN 201921010435U CN 211216626 U CN211216626 U CN 211216626U
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Abstract
The utility model discloses a but remote video control's reation kettle device, including reation kettle, reation kettle constitute by upper cover, barrel and low head, the upper cover on be equipped with temperature monitor, pressure monitor and video camera the barrel and the low head outside be equipped with the control by temperature change and press from both sides the cover, the control by temperature change press from both sides and be equipped with control by temperature change working medium import and the export of control by temperature change working medium, temperature monitor, pressure monitor and video camera all be connected with remote monitoring ware. The structure is characterized in that the temperature monitor, the pressure monitor and the video camera are utilized to monitor the state of the reaction kettle, and the real-time state is reacted to the remote monitor, so that the remote monitor can control the reaction temperature of the reaction kettle through the temperature control jacket, and the temperature and the pressure of the reaction kettle are ensured to be in normal states.
Description
Technical Field
The utility model relates to a chemical industry equipment and automated design and manufacturing field, concretely relates to but remote video control's reation kettle device.
Background
The reaction kettle device is common equipment in production workshops of chemical industry, medicine, fermentation and the like, and is mainly used for various production processes of chemical reaction, fermentation reaction and the like, wherein liquid is generally involved in the operation processes, and gas and solid are also possible to participate in the operation processes. During the reaction, the reaction products are reduced and the products are increased, and the reaction is accompanied by processes such as heat release or heat absorption. The materials and energy in the reaction kettle change all the time in the whole process, so that the reaction device needs to be controlled in real time.
The sight glass is usually equipped with on the reation kettle at present, can be at the condition in the on-the-spot observation reation kettle, but some reactions can produce the bubble, and the degree of difficulty by liquid level measurement is very big, and the corrosivity of some reaction medium is very strong, and the type selection is difficult to the liquid level monitoring instrument, and some reactions need personnel to go the on-the-spot to confirm when feeding or ejection of compact. In addition, in a workshop with an explosion dangerous environment or a toxic gas environment, especially when the reaction kettle is in dangerous conditions such as over-temperature and over-pressure, a greater safety accident may be caused by the condition that a worker needs to go to the site to confirm.
Disclosure of Invention
The utility model discloses a to the weak point in the above-mentioned reation kettle device control technique, can effectively monitor the reation kettle state to but remote video control's reation kettle device.
In order to achieve the purpose, the utility model discloses a but remote video control's reation kettle device, including reation kettle, reation kettle constitute by upper cover, barrel and low head, the upper cover on be equipped with temperature monitor, pressure monitor and video camera the barrel and the low head outside be equipped with the control by temperature change and press from both sides the cover, the control by temperature change press from both sides and be equipped with control by temperature change working medium import and control by temperature change working medium export, temperature monitor, pressure monitor and video camera all be connected with remote monitoring ware. The structure is characterized in that the temperature monitor, the pressure monitor and the video camera are utilized to monitor the state of the reaction kettle, and the real-time state is reacted to the remote monitor, so that the remote monitor can control the reaction temperature of the reaction kettle through the temperature control jacket, and the temperature and the pressure of the reaction kettle are ensured to be in normal states.
The video camera is arranged in the reaction kettle or outside the reaction kettle; when the video camera set up outside at reation kettle, the position of video camera corresponds with the sight glass mouth that sets up on the upper cover. Set up the video camera in different positions in order to adapt to different reation kettle operating modes.
The further scheme is that the upper end enclosure is provided with a feed inlet, the lower end enclosure is provided with a discharge outlet, a stirrer is arranged in the reaction kettle and is connected to the power device through a stirring shaft, the feed inlet, the discharge outlet, the temperature control working medium inlet and the temperature control working medium outlet are respectively provided with a control valve, and the control valve and the power device are respectively connected with the remote monitor. After the state of the reaction kettle is obtained through the remote monitor, the remote monitor can control various control valves and power devices of the stirrer, and the purpose of controlling the state of the reaction kettle is achieved.
The reaction kettle is further characterized by comprising carbon steel or stainless steel or enamel, and the stirrer is of a paddle type, a frame type, a blade type or a spiral belt type.
Compared with the prior art, the utility model discloses but the reation kettle device of long-range video control who obtains is equipped with video monitor system, and real-time surveillance video carries out teletransmission, carries out feeding or ejection of compact, heating or cooling reactor, starts or stops operations such as agitator, warning to the reation kettle device through remote monitoring ware. Compare traditional manual observation operation, it is more careful comprehensive to observe the reaction conditions in reation kettle, and the operation is more accurate to reduce artificial error, improve production efficiency and can ensure operating personnel's safety, improve production efficiency. Compared with the detection results of other non-visual instrument sensors, the reaction kettle device capable of being remotely controlled by a video can judge the reaction process more intuitively and quickly, judge the product quality more accurately and is particularly suitable for the limit condition that a conventional instrument cannot detect. Therefore, the reaction kettle device capable of being remotely controlled by the video can effectively save labor cost, improve product quality, improve production efficiency and improve aspects of economy, safety, environmental protection and the like of production work.
Drawings
FIG. 1 is a schematic diagram of a system according to embodiment 1.
FIG. 2 is a schematic structural view of embodiment 1.
In the figure: 1. a reaction kettle; 2. a temperature monitor; 3. a pressure monitor; 4. a video camera; 5. a stirrer; 6. a feed system; 7. a discharge system; 8. a temperature control system; 9. A remote monitor; 10. an upper end enclosure; 11. a feed inlet; 12. a pressure monitoring channel; 13. a stirrer port; 14. a temperature monitoring channel; 15. a viewing mirror port; 16. a barrel; 17. a temperature control working medium outlet; 18. a stirring shaft; 19. a stirring paddle; 20. a lower end enclosure; 21. a temperature control jacket; 22. a temperature control working medium inlet; 23. and (4) a discharge port.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Example 1.
As shown in fig. 1 and fig. 2, the reaction kettle 1 device capable of being remotely controlled by video includes a reaction kettle 1, the reaction kettle 1 is composed of an upper end enclosure 10, a cylinder 16 and a lower end enclosure 20, the upper end enclosure 10 is provided with a temperature monitor 2, a pressure monitor 3 and a video camera 4, the outer sides of the cylinder 16 and the lower end enclosure 20 are provided with a temperature control jacket 21, the temperature control jacket 21 is provided with a temperature control working medium inlet 22 and a temperature control working medium outlet 17, and the temperature monitor 2, the pressure monitor 3 and the video camera 4 are all connected with a remote monitor 9.
The video camera 4 is arranged outside the reaction kettle 1, and the position of the video camera 4 corresponds to the viewing mirror opening 15 arranged on the upper end enclosure 10. The upper end enclosure 10 is provided with a feed inlet 11, and the lower end enclosure 20 is provided with a discharge outlet 23. Meanwhile, the temperature monitor 2 is arranged in the reaction kettle 1 through a temperature monitoring channel 14 on the upper end enclosure 10, and the pressure monitor 3 is arranged in the reaction kettle 1 through a pressure monitoring channel 12 on the upper end enclosure 10. Still be equipped with agitator 5 in reation kettle 1, agitator 5 be connected with (mixing) shaft 18, on agitator port 13 on the (mixing) shaft 18 passes through the upper cover is connected to power device, feed inlet 11, discharge gate 23, control by temperature change working medium import 22 and control by temperature change working medium export 17 on all be equipped with the control valve, through the cooperation of various imports and exports such as control valve and feed inlet 11, discharge gate 23 and the control of remote monitoring ware 9, constitute charge-in system 6, discharge system 7, temperature control system 8 respectively. The control valve and the power device are connected with a remote monitor 9. The reaction kettle 1 is made of carbon steel or stainless steel or enamel, the stirrer 5 is in a frame type, and the bottom of the stirrer is provided with a stirring paddle 19.
The temperature monitor 2, the pressure monitor 3 and the video camera 4 transmit the acquired digital information to the remote monitor 9 through the communication cable for analysis and processing, the remote monitor 9 transmits the control information to the reaction kettle 1 after processing the digital information, and the operating conditions in the reaction kettle 1 are adjusted.
When the reaction kettle 1 is in reaction operation, the remote monitor 9 can be controlled to operate after operation according to the set process parameters. Before the reaction, the signals output by the temperature monitor 2 and the pressure monitor 3 indicate that the reaction kettle 1 is in a normal operation condition, the video camera 4 detects the material level information in the kettle, when the reaction kettle 1 is an empty kettle, the remote monitor 9 controls the feeding system 6 to feed, the feeding amount is determined according to the detection information of the video camera 4 until the preset feeding amount is reached, and the control valve on the feeding port 11 is closed to stop the feeding system 6. In the reaction, the type and flow of the temperature control working medium input to the temperature control jacket 21 by the temperature control system 8 is adjusted according to the signals output by the temperature monitor 2 and the pressure monitor 3, so that the reaction temperature and the reaction pressure are controlled, and an instruction is output to the stirrer 5 to adjust the rotating speed. At the end of the reaction, the discharge system 7 is operated. Temperature monitor 2, pressure monitor 3 and video camera 4 can ensure to be in normal operating mode in reation kettle 1, in case go out abnormal operating mode or present emergency, remote monitoring ware 9 output instruction: and stopping the feeding and discharging system 7 and the stirrer 5, forcibly switching the heating and cooling system to the maximum cooling working condition, and cooling and depressurizing the inside of the kettle.
In the whole operation process, the real-time monitoring video can be remotely transmitted, can be transmitted to a PLC (programmable logic controller) or DCS (distributed control system) control system and can also be transmitted to a network cloud, so that the monitoring and the adjustment can be conveniently carried out by operating technicians.
Claims (4)
1. The utility model provides a but remote video control's reation kettle device, includes reation kettle, reation kettle constitute by upper cover, barrel and low head, characterized by the upper cover on be equipped with temperature monitor, pressure monitor and video camera the barrel and the low head outside be equipped with the control by temperature change and press from both sides the cover, the control by temperature change press from both sides and be equipped with control by temperature change working medium import and control by temperature change working medium export, temperature monitor, pressure monitor and video camera all be connected with remote monitoring ware.
2. The remotely video-controllable reaction kettle device as claimed in claim 1, wherein said video camera is disposed in the reaction kettle or outside the reaction kettle; when the video camera set up outside at reation kettle, the position of video camera corresponds with the sight glass mouth that sets up on the upper cover.
3. The remote video control reaction kettle device as claimed in claim 1 or 2, wherein the upper end enclosure is provided with a feeding port, the lower end enclosure is provided with a discharging port, the reaction kettle is provided with a stirrer, the stirrer is connected to a power device through a stirring shaft, the feeding port, the discharging port, the temperature control working medium inlet and the temperature control working medium outlet are provided with control valves, and the control valves and the power device are connected with a remote monitor.
4. A remotely video controlled reactor apparatus as claimed in claim 3 wherein said reactor is made of carbon steel or stainless steel or enamel and said agitator is paddle or frame or blade or ribbon type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921010435.9U CN211216626U (en) | 2019-07-02 | 2019-07-02 | But remote video control's reation kettle device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921010435.9U CN211216626U (en) | 2019-07-02 | 2019-07-02 | But remote video control's reation kettle device |
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| Publication Number | Publication Date |
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| CN211216626U true CN211216626U (en) | 2020-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921010435.9U Active CN211216626U (en) | 2019-07-02 | 2019-07-02 | But remote video control's reation kettle device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114762810A (en) * | 2021-01-11 | 2022-07-19 | 中国石油化工股份有限公司 | Reaction kettle system |
| CN116726857A (en) * | 2023-08-14 | 2023-09-12 | 烟台百川汇通科技有限公司 | Reaction kettle for preparing anthraquinone hydrogenation catalyst |
-
2019
- 2019-07-02 CN CN201921010435.9U patent/CN211216626U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114762810A (en) * | 2021-01-11 | 2022-07-19 | 中国石油化工股份有限公司 | Reaction kettle system |
| CN114762810B (en) * | 2021-01-11 | 2024-02-27 | 中国石油化工股份有限公司 | Reaction kettle system |
| CN116726857A (en) * | 2023-08-14 | 2023-09-12 | 烟台百川汇通科技有限公司 | Reaction kettle for preparing anthraquinone hydrogenation catalyst |
| CN116726857B (en) * | 2023-08-14 | 2023-10-10 | 烟台百川汇通科技有限公司 | Reaction kettle for manufacturing anthraquinone hydrogenation catalyst |
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