CN211207582U - Virtual welding simulation training system of VR - Google Patents

Virtual welding simulation training system of VR Download PDF

Info

Publication number
CN211207582U
CN211207582U CN201921809387.XU CN201921809387U CN211207582U CN 211207582 U CN211207582 U CN 211207582U CN 201921809387 U CN201921809387 U CN 201921809387U CN 211207582 U CN211207582 U CN 211207582U
Authority
CN
China
Prior art keywords
welding
welding gun
training system
simulation training
virtual
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201921809387.XU
Other languages
Chinese (zh)
Inventor
王攀
宫井涛
赵翔
李巢
夏明�
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hefei Yaoan Technology Co ltd
Original Assignee
Hefei Yaoan Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hefei Yaoan Technology Co ltd filed Critical Hefei Yaoan Technology Co ltd
Application granted granted Critical
Publication of CN211207582U publication Critical patent/CN211207582U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

The utility model provides a real standard system of VR virtual welding simulation, can solve the smog spark that traditional welding training process produced, pollution is serious, training cost is high, the poor technical problem of security, including switch board, VR head-mounted display and welder, the switch board includes touch-sensitive screen and host computer, VR head-mounted display is connected with the host computer, set up the laser position tracker on the welder, laser position tracker and host computer communication connection, still include the collection module, welder, collection module and host computer connect gradually, the collection module includes acquisition circuit and singlechip, the acquisition circuit includes optoelectronic coupler OPT300, eight three-state syntropy output bus buffer 74HC541D chips, resistance R300, resistance R301, resistance R302, pilot lamp L ED300 and filter capacitor CA300, this practicality can accurately measure various operating information, helps the student to convert the welding skill to the actual welding work, and can recycle, save a large amount of people and material resources cost and safe and reliable.

Description

Virtual welding simulation training system of VR
Technical Field
The utility model relates to a welding teaching training technical field, concretely relates to real standard system of VR virtual welding emulation.
Background
In the traditional welder skill training, a student trains the welding operation of real metal in a welding base, a large amount of welding rods, weldments, protective gas, energy and other materials are consumed in the training process, rare welding resources are occupied, limited welding materials in the base are exhausted, a large amount of smoke and sparks are generated in the welding process, pollution is serious, and certain danger is caused. The operation of students as a zero base in the training process is difficult to accurately control, the levels of training guides are different, the evaluation on the welding results of the students is also uneven, and due to the fact that teachers and materials are not enough, the students are difficult to receive timely guidance, and the training effect is not ideal, so that the problems of high welding training cost, poor safety, poor training effect and the like in the traditional training are all the problems.
SUMMERY OF THE UTILITY MODEL
The utility model provides a real standard system of virtual welding simulation of VR can solve the smog that produces among the traditional welding training process, and the spark pollutes materials such as a large amount of welding rods, weldment, protective gas, leads to welding training cost height, security than relatively poor and the not good technical problem of training effect.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a VR virtual welding simulation practical training system comprises a control cabinet, a VR head-mounted display and a welding gun, wherein the control cabinet comprises a display panel and a host, the display panel comprises a touch screen, the touch screen is connected with the host, the VR head-mounted display is connected with the host, a laser position tracker is arranged on the welding gun, and the laser position tracker is in communication connection with the host;
the welding gun, the acquisition module and the host are sequentially connected;
the acquisition module comprises an acquisition circuit and a singlechip;
the acquisition circuit comprises a photoelectric coupler OPT300, an eight-bit tri-state same-direction output bus buffer 74HC541D chip, a resistor R300, a resistor R301, a resistor R302, an indicator light L ED300 and a filter capacitor CA300, wherein,
the positive electrode of the input end of the photoelectric coupler OPT300 is connected with a switch signal output end on the welding gun through a resistor R300, the negative electrode of the input end of the photoelectric coupler OPT300 is grounded, the collector electrode of a photosensitive transistor of the output end of the photoelectric coupler OPT300 is connected with a power supply input end, the positive electrode of an indicator light L ED, the whole machine of a filter capacitor CA300, one end of a pull-down resistor R301 and the emitter electrode of the photosensitive transistor of the output end of the photoelectric coupler OPT300 are all connected with an input pin of a buffer 74HC541D, the output end of the buffer 74HC541D is connected with an IO pin of a single chip microcomputer, and the high and low levels of the output pin of the buffer 541 HC;
the cathode of the indicator light L ED is connected with one end of the current limiting resistor R302, and the other end of the current limiting resistor R302, the other end of the filter capacitor C300 and the other end of the resistor R301 are all grounded.
Further, the welding guns comprise an electric welding gun, a CO2 gas shield welding gun and an argon arc welding gun; the switching signal output end on the welding gun comprises three switch buttons arranged on the welding gun, and the three switch buttons are respectively connected with the electric welding gun, the CO2 gas shield welding gun and the argon arc welding gun.
Further, still include parameter adjustment potentiometre knob module, parameter adjustment potentiometre knob module internal circuit includes potentiometre knob R1, potentiometre knob R1's first pin connection power positive pole, middle second pin inserts the ADC pin of monitoring singlechip STM32F103VET6 through current limiting resistor R2, potentiometre knob R1's third pin ground connection, when rotatory knob, the voltage of middle second pin changes thereupon, and the singlechip converts the voltage of reading into corresponding parameter numerical value, sends for the host computer through the serial ports.
Furthermore, the parameter adjustment potentiometer knob module comprises five parameter adjustment potentiometer knobs which are respectively used for adjusting parameters of welding voltage, welding current, welding gas flow, welding wire diameter and welding tungsten electrode diameter.
Further, the VR head-mounted display adopts HTC VIVE, and the VR head-mounted display is connected with the host computer through high definition lines.
Further, the parameter adjustment potentiometer knob module is arranged on the display panel.
Further, the switch signal output end of the welding gun further comprises a welding gun selection module arranged on the display panel, the welding gun selection module comprises three welding gun selection buttons, and the welding gun selection buttons are connected with the three switch buttons on the welding gun in a one-to-one correspondence mode.
Further, a power switch button is further included on the display panel.
Further, still include the rack, VR head-mounted display and welder place respectively on the rack.
And the bottom of the control cabinet is provided with walking rollers.
And the bottom of the placing rack is also provided with walking rollers.
According to the above technical scheme, the utility model discloses a real standard system of VR virtual welding simulation adopts VR virtual reality technique and real welding equipment to combine to realize that the welding teaching function has very high using value. The system is provided with a manual electric welding simulation operation training system, an argon arc welding simulation operation training system and a gas shielded welding simulation operation training system, can meet the requirement of enabling a student to carry out efficient training of welding skills in a highly-simulated simulation environment, and can enable the student to feel a real scene and a welding process. The system combines the simulation operation equipment, the real-time 3D technology and the VR rendering engine, the drilling process is real, and the visual effect and the operation hand feeling are consistent with reality. During the welding exercise, the student can see the welding arc and the process of generating, flowing to cooling of the welding liquid, and can hear the corresponding welding sound effect. The management system can also accurately measure various operation information, provide a whole set of welding teaching video data and a real welding tool, help students to learn basic knowledge, safety regulations, technical points and other welding skills, and finally convert the welding skills into actual welding work.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural diagram of the control panel of the present invention;
fig. 3 is a block diagram of the present invention;
fig. 4 is a circuit diagram of the acquisition module of the present invention;
FIG. 5 is an internal circuit diagram of the parameter adjustment potentiometer knob module according to the present invention;
fig. 6 is a schematic view of the structure of the rack of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention.
The embodiment of the utility model provides an adopt the mode that the software and hardware combines to the real-time reduction of whole welding training process line, the student adopts the head to wear the VR helmet, shows 3D welding scene in real time, and handheld real welder installs laser locator additional, can gather welding key parameter such as transmission welder's position, angle, speed of marcing, angle of marcing in real time, carries out comprehensive record to student's whole welding training process.
The following is a detailed description:
as shown in fig. 1-3, the VR virtual welding simulation training system according to the embodiment of the present invention includes a control cabinet, a VR head-mounted display and a welding gun, wherein the control cabinet includes a display panel 2 and a host 1, the display panel 2 includes a touch screen 21, the touch screen 21 is connected to the host 1, the VR head-mounted display is connected to the host, the welding gun is provided with a laser position tracker, and the laser position tracker is in communication connection with the host 1;
the welding gun, the acquisition module and the host 1 are sequentially connected;
the acquisition module comprises an acquisition circuit and a singlechip;
as shown in fig. 4, the collecting circuit is composed of a photocoupler OPT300, an eight-bit tri-state same-direction output bus buffer 74HC541D chip, a resistor R300, a resistor R301, a resistor R302, an indicator light L ED300 and a filter capacitor CA300,
the positive pole of the input end of the photoelectric coupler OPT300 is connected with the switch signal output end through a resistor R300, the negative pole of the input end of the photoelectric coupler OPT300 is grounded, the output end of the photoelectric coupler OPT 300-the collector of the photosensitive transistor are connected with the power supply input end, the positive pole of the indicator light L ED, the whole filter capacitor CA300, one end of the pull-down resistor R301 and the emitter of the output end of the photoelectric coupler OPT 300-the photosensitive transistor are all connected with the input pin of the buffer 74HC541D, the output end of the 74HC541D is connected with the IO pin of the single chip microcomputer, the high and low level of the output pin of the 74HC541 is read, the negative pole of the indicator light L ED is connected with one end of the current-limiting resistor R302, and the other end of the current-limiting resistor R302, the other.
When the welding gun selection button is pressed down or the welding gun switch is pressed down, the input and output pins of the corresponding channel of the 74HC541D are all at low level, the MONI signal is at high level, the optical coupler OPT300 is switched on, the output end PG0 of the optical coupler is high, the L ED300 indicator lamp is on, the indication switch is pressed down, the input and output pins of the corresponding channel of the 74HC541D are high, the IO port of the monitoring single chip microcomputer is also high, and the single chip microcomputer detects the IO level and sends the IO level to the host through the serial port.
The switching signal output end on the welding gun comprises three switch buttons arranged on the welding gun, and the three switch buttons are respectively connected with the electric welding gun, the CO2 gas shield welding gun and the argon arc welding gun.
As shown in fig. 5, the parameter adjustment potentiometer knob module 22 is further included, an internal circuit of the parameter adjustment potentiometer knob module 22 includes a potentiometer knob R1, a first pin of the potentiometer knob R1 is connected with a positive electrode of a power supply, a middle second pin is connected to an ADC pin of the monitoring single chip microcomputer STM32F103VET6 through a current limiting resistor R2, a third pin of the potentiometer knob R1 is grounded, when the knob is rotated, a voltage of the middle second pin changes accordingly, and the single chip microcomputer converts the read voltage into a corresponding parameter value and sends the parameter value to the host 1 through a serial port.
The parameter adjustment potentiometer knob module 22 includes five parameter adjustment potentiometer knobs respectively used for adjusting parameters of welding voltage, welding current, welding gas flow, welding wire diameter, and welding tungsten electrode diameter.
VR head-mounted display adopts HTC VIVE, VR head-mounted display passes through the high definition line and is connected with host computer 1.
The parameter adjustment potentiometer knob module 22 is disposed on the display panel 2.
The display panel further comprises a welding gun selection module 23, the welding gun selection module 23 comprises three welding gun selection buttons, and the three welding gun selection buttons are connected with three switch buttons on a welding gun in a one-to-one correspondence mode.
The three welding gun selection buttons respectively represent an electric welding gun, a CO2 gas shielded welding gun and an argon arc welding gun, the welding gun selection button is provided with an indicator light and is connected with the acquisition module, a user needs to select which welding gun, the selection button of the welding gun is directly pressed, the indicator light is turned on, the acquisition module acquires that the button is pressed, the type of the welding gun is sent to the host, and the type of the welding gun is activated and selected.
Also included on the display panel 2 are power switch buttons 24, including a host power supply and a device power supply.
As shown in fig. 6, the welding gun positioning device further comprises a placing rack, and the VR head-mounted display and the welding gun are respectively placed on the placing rack 3.
And the bottom of the control cabinet is provided with a walking roller 4.
Specifically, the whole system is divided into two operation cabinets, wherein the first operation cabinet is provided with a touch screen, a host, a welding gun selection button and a parameter adjusting knob;
a welding gun, a VR helmet, a grounding clamp and the like are placed on the second cabinet; the two operation platforms are connected through cables;
the VR virtual welding training of this embodiment provides three kinds of welder and supplies the experiencer to select, and electric arc welder, C02 welder bind a laser position tracker on every welder of argon arc welder, and the tracker realizes welder's location in virtual scene, can gather welding key information such as welder moving speed, direction, welding angle in real time simultaneously.
The single chip microcomputer selects an STM32F103VET6 chip, and mainly collects information such as whether a welding gun selection key, a welding parameter debugging knob and a welding gun switch are pressed down. The welding gun selects three buttons which respectively represent a welding gun, a CO2 gas shield welding gun and an argon arc welding gun, which kind of welding gun needs to be selected, the selection button of the welding gun is directly pressed, the control panel sends the type of welding gun to the host, and the type of welding gun is activated and selected. The parameter adjusting knob shares 5 buttons: when the knob is adjusted, such as welding voltage, current, gas flow, welding wire diameter, tungsten electrode diameter and the like, parameters on the host interface are changed accordingly.
Head-mounted display (helmet): by adopting HTC VIVI or virtual reality head-mounted display equipment with the same function, the head display is connected with a host through a high definition line, and an experiencer wears a VR helmet and sees a 3-dimensional modeling 1:1 welding scene in the helmet display.
The working principle of the embodiment is as follows:
the control panel collects data of a welding gun button and a welding gun selection button: the button is switching value data, so the button is connected to the 74HC541D syntropy buffer through an optical coupler, and the singlechip reads the height level of the corresponding pin of the 74HC541D to know which button is pressed;
the control panel collects parameter adjusting knob data: the rotary adjustment is a 10K potentiometer, the STM32F103VET6ADC is a 12-bit successive approximation type analog-digital converter, namely the data range acquired by the ADC is 0-4095; if the current collection range is 400A, the relationship between the knob adjusting current and the ADC is (ADC value x 400)/4095; rotating the knob to output corresponding current value;
the host computer gathers information such as welder position, welder angle, welder speed:
the host computer obtains the real-time location of the welding gun in the scene through the laser positioning tracker, and obtains real-time update welding gun position and angle through the Unity program, and the welding gun position and the welding gun angle are respectively: transform
transform, localeulenryes, by calculating the distance L of the horizontal position of the welding torch and the moving time T, the moving speed V = L/T of the welding torch can be calculated.
The following is a description of the use of this example:
(1) teaching theoretical knowledge: and building a theoretical knowledge system according to the welding professional teaching outline and the discussion result of the school teacher. The knowledge system is divided into sections from shallow to deep, knowledge points are presented through video animation, image-text explanation and dubbing, and welding teaching video courseware not lower than excellent teachers is required to be provided.
(2) And training in grades: the simulation training is basic training, situational training and free training, and the basic training is divided into four grades, namely primary training, intermediate training, advanced training and special training.
(3) And the process playback: and recording and playing back the operation process of the user, reproducing the operation result and facilitating the guidance and analysis of the client welding process by the server. The user can know the problems in the welding training more clearly, and the welding efficiency is improved.
(4) And simulating test questions: the test question simulating function module is divided into a random training mode and an online examination mode. The student can directly enter a random training mode under the condition that the student does not log in the examination system, and the student can randomly select questions from the question bank by setting corresponding parameters and set duration to carry out self-training.
(5) And simulating training guidance: the functional characteristics and the main application field of the corresponding welding gun are described in a literal mode, and meanwhile, the operation mode is guided by a virtual welding gun in the system in basic training. The user can complete the arc-moving technique of welding along with guidance, and a theoretical knowledge system and a learning task system are more humanized and fused in the training process.
(6) Simulating a welding effect: the crater shape and the fish scale shape generated on the virtual welding plate are consistent with the real crater. The resulting weld can exhibit a melting process and a cooling process with corresponding optical effects.
(7) And the diversity of welding elements can be selected: different thicknesses, different base materials and different types of welding joints can be selected, such as butt-butt flat welding plates, butt-cross welding plates, angle joints, vertical welding plates, overhead welding plates, tube-tube butt joints and tube-plate butt joints.
Description of functional modules
Teacher (instructor monitoring and management system) function;
and the teacher plays a leading role in the whole welding training process.
The teacher end is used for sharing teaching experience, formulating tasks, controlling the student end to supply students to practice and take examinations, checking examination scores after the examinations are completed, and managing the students.
The system mainly completes the functions of task design, modification, student management, score management and the like. The teacher end is divided into seven parts which are respectively: monitoring, teaching design, task design, student management, score management, task sharing and system setting. Monitoring
The teacher can select a plurality of devices from a virtual welding practical training device list distributed to the teacher through the monitoring module, and a training course or an examination paper is sent to the devices. Each device may accept different types of lessons simultaneously or enter different modes. The closing and restarting of the student side can be controlled. All courses, task composition within the test paper, and task details may be viewed. When the task is sent, tolerance levels can be set for the task to determine the training difficulty level of the task, and whether automatic parameter adjustment is carried out during training can be set. The client list can display the operation information of the student terminal in real time, such as information of whether equipment is connected or not, a training mode, a training task, a student terminal stopping interface and the like. The real-time monitoring function is to display the current implementation picture of the student in the form of images, and can freely switch the monitoring at the ends of a plurality of students. The teaching design can check edited task information, combine and sort tasks into courses or test paper, and design teaching courses and test paper, wherein one course (test paper) can contain a series of tasks. The teacher can conveniently check, add, edit and delete courses (test papers) through the teaching design module. The edited course (test paper) can be sent to a designated student machine for training (assessment) task design on a monitoring interface
The task is the basic unit of the trainee to drill. The method can set parameters of task contents, the flexible task design function can integrate the teaching experience of teachers into the simulation equipment, then the teaching experience is taught to students through the autonomous prompt training function of the equipment, the teaching efficiency is improved, and the teaching experience of the teachers can be filed and recorded into information. Student management
The teacher can realize looking over, adding and editing grade, specialty, class and student information through the student management module, and the student information management is facilitated. The student numbers and passwords are used for logging in the training equipment, and the score management is based on student information. In order to facilitate the input of the student information by the teacher, the system supports the import of the existing student information from the Excel form with the specified format. Score management
After the student completes the examination, the score of the student is uploaded to the data server.
The teacher can check (inquire by date) the course score sheets, the examination score sheets and the task detailed score sheets of all students in the class managed by the teacher through the score management module.
The achievement queries may make query statistics through different leads. The students can see the test paper scores of all the exams of the students as the inquiry guide, and the learning condition of the students is clear under the inquiry mode. The test paper is taken as the inquiry guide, the statistics of the scores of the students who take the test paper in all examinations can be carried out, and the students can be ranked, so that the teacher can conveniently teach and manage.
One course examination result sheet not only contains the examination result scores and also contains the operation parameter curves of specific tasks, and teachers can analyze the practical training condition of students by checking the parameter curves, but also can check the whole operation process of students in examinations through playback videos with the playback function.
Through the "achievement management" module. The teacher can conveniently export the grades of the classes and the students (not only the grade information, but also the video of the whole examination process of the students can be exported), print and rank the grades of the students. Task sharing
The task sharing realizes the sharing function of the tasks established by the teachers, the teachers can conveniently check the detailed task information established by other teachers, the design and arrangement of courses are finished by referring to and utilizing the shared task information, and the teaching experience communication and sharing among the teachers are realized.
The working mode of the whole system is as follows:
opening a host and opening system software;
selecting a training mode on a main interface: learning, training, examination. Each step of operation has voice prompt.
A learning mode is selected, and a student can watch resources such as teaching courses, videos, animations and documents of welding;
after the training mode is selected, entering a welding parameter selection interface: the user presses the welder selection button on the operation panel, selects which kind of welder to use for practice.
Selecting parameters such as welding scenes, plate thickness, welding modes, weldment types and the like for setting;
parameters such as welding voltage, current, gas flow, welding wire diameter, tungsten electrode diameter and the like are adjusted by rotating a parameter knob on the operating platform. And (4) the parameters are correctly adjusted, and the welding scene is entered for welding after the parameters are adjusted by voice prompt.
The student wears the VR head display and holds the welding gun, and enters a welding scene to perform welding training according to the information such as the previously selected welding scene and the welding parameters. The student presses the welding gun switch and moves the welding gun at a constant speed, the system can prompt the main points of welding attention through voice, and the welding scene, the moving speed of the welding gun of the student, the welding angle, the welding direction and other information are displayed in the helmet in real time in a welding mode.
After welding, the student takes off the helmet, can go to the main machine to review the welding process, generate a welding quality report, analyze problems in welding and give a reasonable suggestion
After the student finishes exercising for a period of time, the student can perform welding examination, the system can randomly combine welding subjects according to the welding examination difficulty selected by the student, and after the student finishes the examination, the student gives a welding score and a welding quality report.
The embodiment of the utility model provides a characteristics:
1. the utility model adopts the virtual reality technology, 1:1 modeling reduction welding scene, experience person using real welding gun for training, strong immersion, easy excitation of learning interest, high training efficiency;
2. the utility model does not generate smoke and meets the requirements of green environmental protection; raw materials such as welding rods and plates are not consumed, the cost is reduced, the personal safety is improved, and the welding safety risk is avoided;
3. the utility model discloses a according to the welding training teaching outline of national regulation, carry out progressive training mode in grades.
4. The utility model discloses a laser positioning mode, gather welder in the position of virtual scene in real time, key welding information such as welding speed, welding direction, welding angle, realized the quick accurate synchronization of action in real action and the virtual scene, no hysteresis feel, can evaluate welding quality through synthesizing information such as welding speed, position, welding angle to experience person simultaneously, produce welding quality report, and propose the improvement suggestion;
5. the utility model discloses butt welder selects and welder switch detects and adopts the opto-coupler to keep apart the collection scheme, and the stable performance is reliable, adopts between control panel and the host computer with serial communication, and simple reliable convenience, data transmission is reliable and stable.
6. The utility model discloses can simulate multiple operating mode scene (boats and ships, building site, mill, subway etc.), be applicable to the welding training of various trades.
7. The utility model adopts the network communication between the teacher end and the student equipment end, and all data training data are stored in the network server;
8. the utility model discloses the realization is favorable to the enterprise to master staff training condition, rationally arrange the training plan to staff from study, the overall process record of training, examination.
To sum up, the embodiment of the utility model provides an adopt virtual simulation technique of VR and the real mode of combining together of instructing of real behaviour to the user's demand is the direction, provides the real standard system of welding simulation that an expansibility is strong, efficient, powerful, stable performance, has solved user training cost height, security poor, training effect scheduling problem not good.
The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention in its corresponding aspects.

Claims (10)

1. A VR virtual welding simulation training system comprises a control cabinet, a VR head-mounted display and a welding gun, wherein the control cabinet comprises a display panel (2) and a host (1), the display panel (2) comprises a touch screen (21), the touch screen (21) is connected with the host (1), the VR head-mounted display is connected with the host, the welding gun is provided with a laser position tracker, and the laser position tracker is in communication connection with the host (1); the method is characterized in that:
the welding gun, the acquisition module and the host (1) are sequentially connected;
the acquisition module comprises an acquisition circuit and a singlechip;
the acquisition circuit comprises a photoelectric coupler OPT300, an eight-bit tri-state same-direction output bus buffer 74HC541D chip, a resistor R300, a resistor R301, a resistor R302, an indicator light L ED300 and a filter capacitor CA300, wherein,
the positive electrode of the input end of the photoelectric coupler OPT300 is connected with a switch signal output end on the welding gun through a resistor R300, the negative electrode of the input end of the photoelectric coupler OPT300 is grounded, the collector electrode of a photosensitive transistor of the output end of the photoelectric coupler OPT300 is connected with a power supply input end, the positive electrode of an indicator light L ED, the whole machine of a filter capacitor CA300, one end of a pull-down resistor R301 and the emitter electrode of the photosensitive transistor of the output end of the photoelectric coupler OPT300 are all connected with an input pin of a buffer 74HC541D, the output end of the buffer 74HC541D is connected with an IO pin of a single chip microcomputer, and the high and low levels of the output pin of the buffer 541 HC;
the cathode of the indicator light L ED is connected with one end of the current limiting resistor R302, and the other end of the current limiting resistor R302, the other end of the filter capacitor C300 and the other end of the resistor R301 are all grounded.
2. The VR virtual welding simulation training system of claim 1, wherein: the welding guns comprise electric welding guns, CO2 gas shield welding guns and argon arc welding guns;
the switching signal output end on the welding gun comprises three switch buttons arranged on the welding gun, and the three switch buttons are respectively connected with the electric welding gun, the CO2 gas shield welding gun and the argon arc welding gun.
3. The VR virtual welding simulation training system of claim 2, wherein: still include parameter adjustment potentiometre knob module (22), parameter adjustment potentiometre knob module (22) internal circuit includes potentiometre knob R1, potentiometre knob R1's first pin power connection is anodal, and middle second pin inserts the ADC pin of monitoring singlechip STM32F103VET6 through current limiting resistor R2, and potentiometre knob R1's third pin ground connection, when rotatory knob, the voltage of middle second pin changes thereupon, and the singlechip converts the voltage of reading into corresponding parameter value, sends for host computer (1) through the serial ports.
4. The VR virtual welding simulation training system of claim 3, wherein: the parameter adjustment potentiometer knob module (22) comprises five parameter adjustment potentiometer knobs which are respectively used for adjusting parameters of welding voltage, welding current, welding gas flow, welding wire diameter and welding tungsten electrode diameter.
5. The VR virtual welding simulation training system of claim 1, wherein: the VR head-mounted display adopts HTC VIVE, and the VR head-mounted display is connected with the host (1) through high definition.
6. The VR virtual welding simulation training system of claim 4, wherein: the parameter adjustment potentiometer knob module (22) is arranged on the display panel (2).
7. The VR virtual welding simulation training system of claim 2, wherein: the switch signal output end on the welding gun further comprises a welding gun selection module (23) arranged on the display panel, the welding gun selection module (23) comprises three welding gun selection buttons, and the welding gun selection buttons are connected with the three switch buttons on the welding gun in a one-to-one correspondence mode.
8. The VR virtual welding simulation training system of claim 1, wherein: the display panel (2) further comprises a power switch button (24).
9. The VR virtual welding simulation training system of claim 1, wherein: still include the rack, VR head-mounted display and welder place respectively on rack (3).
10. The VR virtual welding simulation training system of claim 1, wherein: and the bottom of the control cabinet is provided with a walking roller (4).
CN201921809387.XU 2019-03-28 2019-10-25 Virtual welding simulation training system of VR Active CN211207582U (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN201920410455 2019-03-28
CN2019204104559 2019-03-28

Publications (1)

Publication Number Publication Date
CN211207582U true CN211207582U (en) 2020-08-07

Family

ID=71860511

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921809387.XU Active CN211207582U (en) 2019-03-28 2019-10-25 Virtual welding simulation training system of VR

Country Status (1)

Country Link
CN (1) CN211207582U (en)

Similar Documents

Publication Publication Date Title
CN110718109A (en) VR virtual welding simulation practical training system and practical training method
CN106971649B (en) External data is imported and analyzed using virtual reality welding system
US9767712B2 (en) Virtual reality pipe welding simulator and setup
CN102165505B (en) Real-time molten bath is used to feed back the system and method providing arc welding training under the reality environment of real-time simulation
CN105531750A (en) Learning management system for a real-time simulated virtual reality welding training environment
DE3541122A1 (en) SIMULATOR FOR WELDERS
CN105139714A (en) Visualized simulation training system and method for electrified railway traction substation
CN110264833A (en) The system and method for user's experience of enhancing are provided in the virtual reality welding surroundings of real-time simulation
WO2014140682A1 (en) Virtual reality orbital pipe welding simulator and setup
CN110310530B (en) Holographic teacher system for electrical equipment insulation test simulation training based on loop screen interaction
CN212070747U (en) Intelligent virtual welding training device
Dai ARS interactive teaching mode for financial accounting course based on smart classroom
CN110244851A (en) Electric power skills training householder method and system based on virtual reality technology
CN111369875A (en) Power transmission line artificial simulation routing inspection training method and system based on VR technology
CN111168211A (en) Intelligent virtual welding training device and method
CN113299139A (en) Nuclear power station main pump maintenance virtual simulation platform and construction method thereof
CN112465293A (en) Self-evaluation system for measuring and collecting operation and maintenance professional skills
CN211207582U (en) Virtual welding simulation training system of VR
CN114647313A (en) Teaching simulation method and teaching simulation system for rail transit operation
CN110390849A (en) Game in welding training
CN114023133A (en) Hydropower station operation accident handling training and emergency drilling evaluation method
CN113192367A (en) Based on VR transformer intelligence patrols and examines training system
CN213751459U (en) Simulation training system based on face recognition
Xu et al. Exploration and practice for engineering innovative talents’ training based on project-driven
CN114862342A (en) A real workshop layering teaching system of instructing for vocational education

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant