CN211193723U

CN211193723U - Automatic assembling equipment for automobile safety handle

Info

Publication number: CN211193723U
Application number: CN201920924127.0U
Authority: CN
Inventors: 谢阳华; 马亚平
Original assignee: Shanghai Youyida Electromechanical Co ltd
Current assignee: Shanghai Youyida Electromechanical Co ltd
Priority date: 2019-06-19
Filing date: 2019-06-19
Publication date: 2020-08-07
Anticipated expiration: 2029-06-19

Abstract

The utility model discloses a car safety handle automatic assembly equipment, including automatic pan feeding district, automatic sorting district and automatic assembly district, automatic pan feeding district vibrations dish track is connected with letter sorting district track, is arranged the pin by the vibrations dish, sends the letter sorting district, and vibrations dish discharge gate is equipped with correlation optical fiber sensor, realizes that the pin sends out the automatic shutdown vibrations, and no pin restarts vibrations dish. The R shaft of the automatic sorting area moves to the original point of the motor by 0 degree, the pins vibrated at the moment can enter the pin grooves, the pins arranged by the vibration disc are random and have no directivity, the current direction information of the pins is shot by the intelligent camera at the moment, then the direction of the pins is judged by the R shaft, and after the direction is determined, the pins move to-be-assembled areas by the X module. The pin is clamped from the area to be assembled in the automatic assembly area, and the electric cylinders on two sides are assembled into the product. Thereby realizing the full automation of feeding, sorting and assembling. The utility model has the advantages that autoloading, automatic sorting, automatic assembly have reduced operator's cost and the uncertainty that error of operation leads to more, have greatly improved work efficiency.

Description

Automatic assembling equipment for automobile safety handle

Technical Field

The invention relates to the technical field of automobile safety handle assembly, in particular to automatic assembling equipment suitable for automobile safety handle pins.

Background

At present, the assembly of the safety handle pin is realized by manually placing and arranging the safety handle pin by operators, and the efficiency is extremely low. And the pin is easily put to one side, leads to the assembly effect not good, above is exactly the place that this patent need emphasize improvement.

Disclosure of Invention

The invention aims to provide automatic assembly equipment for a safety handle, which has extremely high automatic production efficiency.

In order to solve the technical problem, the invention provides automatic assembly equipment for a safety handle, which comprises a pin feeding area, a camera sorting area and an automatic assembly area. The pin pan feeding district adopts the vibrations dish to send the pin to the letter sorting district, and vibrations dish discharge gate is equipped with correlation optical fiber sensor, realizes that the pin sends out the automatic stop vibrations, and no pin restarts the vibrations dish. The pin sorting area adopts an intelligent camera to identify the direction of the pin, the pin has a positive direction and a negative direction, the camera can transmit the current real-time information of the pin to the lower computer in an Ethernet communication mode after identifying the pin direction, the lower computer can perform corresponding processing after receiving the information, if the pin is in the positive direction, the R shaft of the lower motor rotates forwards by 90 degrees from 0 degrees, if the pin is in the negative direction, the R shaft of the lower motor rotates backwards by 90 degrees from 0 degrees, and then the pin is sent to the area to be assembled by the X module. The automatic assembly area is realized by adopting an electric cylinder and an air cylinder, the pin is clamped by the air cylinder, then the air cylinder moves to an assembly position, the electric cylinders on two sides vertically push inwards at a constant speed, and the pushing depth is 1/2 of the pin, so that a good assembly effect can be achieved.

The pin is sent to the letter sorting district to the vibrations dish, and the vibrations dish is connected with having a track between the pin letter sorting district, and orbital vibrations dish's track internal diameter is unanimous, and the pin that vibrations dish vibrations was come can reach the pin letter sorting district along the track like this.

The pin sorting area adopts an intelligent camera to recognize the direction of the pin, the intelligent camera is fixed on an aluminum piece, the upper end of the aluminum piece is connected by two steel columns, and the middle of the two steel columns is connected by an aluminum piece, so that the XYZ direction adjustment of the camera can be realized.

The Ethernet communication is a communication protocol between the camera and the lower computer (P L C), and data interaction, signal transmission and the like are realized in a network port mode.

The lower motor R shaft has the function that after the camera identifies the pin direction, the R shaft is responsible for executing the pin sorting. An aluminum piece is connected above the R shaft and connected with pin grooves on two sides, and the pins can enter tracks on two sides after being sorted in the direction.

The pin is conveyed to the area to be assembled through the X shaft, the sorted pin stays in the pin groove above the R shaft, the pin is conveyed to the area to be assembled through the X module at the moment, a push rod is connected in front of the X module, the diameter of the push rod is consistent with that of the pin, and the push rod is guaranteed to be absolutely vertical to the pin. And the pins are conveyed to the area to be assembled along with the movement of the X module.

The electric cylinder is a modularized product which is designed by integrating the servo motor and the lead screw, and when the pin is assembled, the electric cylinder can realize accurate position control, so that the pin cannot be obliquely installed.

The invention has the following advantages:

1) the invention can realize full-automatic pin assembly, vibration feeding, camera sorting and automatic assembly, thereby greatly improving the working efficiency;

2) the invention can realize full-automatic assembly, reduce the actions of operators and improve the production efficiency;

3) the invention is provided with a plurality of fault detection points, thereby improving the degree of automation and reducing the fault rate of equipment;

4) the structure of the invention can be applied to automatic assembly of other automobile parts and components, and has wide universality.

Drawings

The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings.

FIG. 1 is a schematic view of the overall structure of the present invention; FIG. 2 is a schematic view of the internal structure of the present invention; FIG. 3 is an enlarged view of a portion of the feed sorting zone of the present invention; FIG. 4 is a schematic view of an automatic assembly area according to the present invention; fig. 5 shows a close-up view of the automatic assembly area of the present invention.

The numbers in the figures illustrate 1-main power switch, 2-pneumatic triple, 3-three color status light, 4-L ED lighting, 5-man-machine interface, 6-safety grating, 7-automatic assembly device, 8-defective product placement area, 701-vibration disc, 702-sorting groove, 703-clamping device, 704-assembly module, 705-intelligent camera, 706-X module, 707-R shaft, 708-pin push rod, 709-pin to-be-assembled area, 710-pin track, 711-module connecting piece, 712-product carrier, 713-slide block, 714-slide rail, 715-Y direction cylinder, 716-electric cylinder, 717-tank chain, 718-pin, 719-clamping jaw, 720-clamping jaw cylinder limit, 721-descending cylinder limit 722, speed regulating valve

723-jaw cylinder; 724-pressing cylinder; 725 — connecting element.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

As shown in fig. 1-5, the invention provides automatic assembly equipment for an automobile safety handle, which comprises an automatic feeding area, an automatic sorting area and an automatic assembly area.

The human-computer interface 5 displays the current equipment state, standby state, shutdown state, maintenance state, production state, debugging state and the like in real time. And recording the shutdown time, the production time, the maintenance time and the like in real time. And counting OK/NG products of the products, wherein the defective products are subjected to alarm prompt by a three-color state lamp 3, and outflow of the defective products is avoided. The barometer displays the real-time cylinder of the display device, and when the air pressure is lower than a set value, the alarm is stopped to give an alarm.

The automatic feeding area is connected with the sorting groove 702 through the vibration disc 701, the track of the vibration disc is designed according to the size of the pins, the inner diameter of the track of the vibration disc is the same as that of the feeding track, the pins can reach the pin groove 702 along the feeding track, a reflection-type optical fiber sensor is arranged on the side of the groove, after the pins are detected to reach through the optical fiber, the intelligent camera 705 is triggered, the direction information of the pins is identified, the direction of the pins is executed through the R shaft 707, the X module 706 is connected with the pin push rod 708 through an aluminum piece, the pin push rod 708 is driven when the X module 706 moves left and right, and the pins are transferred to the pin area 709 to be assembled. The default position of a Y-direction cylinder 715 of the automatic assembly area is in a pin to-be-assembled area 709, after a pressing cylinder 724 and a clamping jaw cylinder 723 clamp pins together through cooperation of mechanisms, the Y-direction cylinder 715 moves to the front, electric cylinders 716 on two sides push forwards vertically, the pushing depth is 2/3 of the pins, the clamping jaw cylinder 723 is loosened, the pressing cylinder 724 is lifted, and the electric cylinders reset.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an automobile safety handle automatic assembly equipment which characterized by: the inner diameters of the feeding area vibration disc track and the feeding track are consistent, the transmission part of the track is connected with the vibration disc, and the controller controls the transmission part to move, so that the automatic feeding of the equipment is realized.

2. The automatic assembling equipment for the automobile safety handle as claimed in claim 1, wherein the automatic assembling equipment comprises: the automatic sorting area is connected with the feeding track, the intelligent camera is installed on the automatic sorting area, the automatic sorting area is used for recognizing the direction information of the pin through the intelligent camera, the servo motor is installed at the bottom of the automatic decomposition area, the automatic sorting area is used for judging the positive direction and the negative direction of the pin by combining the incoming material with the intelligent camera, and therefore the direction of the pin is ensured to be correct.

3. The automatic assembling equipment for the automobile safety handle as claimed in claim 2, wherein the automatic assembling equipment comprises: the sorting area is connected with the area to be assembled, and the pin after sorting is conveyed to the area to be assembled through the motor module push rod.

4. The automatic assembling equipment for the automobile safety handle as claimed in claim 3, wherein the automatic assembling equipment comprises: the automatic assembly area consists of an assembly device and a clamping device, the clamping device is mainly used for clamping the pin, and the controller controls the assembly device to move, so that the pin is assembled into a product.