CN211192444U - Contact tip for submerged arc welding wires with different diameters - Google Patents

Contact tip for submerged arc welding wires with different diameters Download PDF

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Publication number
CN211192444U
CN211192444U CN201921603092.7U CN201921603092U CN211192444U CN 211192444 U CN211192444 U CN 211192444U CN 201921603092 U CN201921603092 U CN 201921603092U CN 211192444 U CN211192444 U CN 211192444U
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China
Prior art keywords
contact tip
welding wire
outlet end
submerged arc
different diameters
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Active
Application number
CN201921603092.7U
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Chinese (zh)
Inventor
孙晓岚
林家斌
王欢
蒋辉
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Hudong Zhonghua Shipbuilding Group Co Ltd
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Hudong Zhonghua Shipbuilding Group Co Ltd
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Priority to CN201921603092.7U priority Critical patent/CN211192444U/en
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Publication of CN211192444U publication Critical patent/CN211192444U/en
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Abstract

The utility model relates to a contact tip for submerged arc welding wires with different diameters, which structurally comprises a connecting end and an outlet end, wherein the outlet end is in a round table shape, a round table-shaped welding wire channel is arranged in the outlet end, a groove is uniformly arranged on the end wall of the outlet end, the distance from the bottom of the groove to the thread of the connecting end is 2-5mm, the width of the groove is 0.75-1.25mm, and the diameter of the welding wire channel at the outlet end is 3 mm; the link is cylindricly, is equipped with the cavity in the link, and the welding wire passageway communicates with the cavity, for the convenience of installation, still is equipped with the screw thread on the inner wall of cavity. Through the utility model discloses a contact tip, elasticity through the fluting assurance welding wire passageway on the one hand can satisfy not unidimensional welding wire and use, has avoided the frequent change of not unidimensional contact tip, but also can guarantee the good contact of welding wire passageway and welding wire.

Description

Contact tip for submerged arc welding wires with different diameters
Technical Field
The utility model relates to a welding equipment technical field, concretely relates to can be used to different diameter submerged arc welding wire's contact tip.
Background
The contact tip is an indispensable key part in submerged arc welding, and the quality of the performance of the contact tip is related to the welding quality. Submerged arc welding is a method of welding by burning an electric arc under a flux layer using the electric arc as a welding heat source. When welding, two stages of a welding power supply are respectively connected to the contact tip and the workpiece, the welding wire is contacted with the workpiece through the contact tip, the welding flux is scattered around the welding wire, then the power supply is switched on, and current flows through the contact tip, the welding wire and the workpiece to form a welding loop. During welding, the wire feeding mechanism continuously conveys the welding wire to the molten pool through the contact tip, and the welding wire, the workpiece and the welding flux are melted by the heat of the electric arc, so that the welding is realized. With the continuous progress of welding process, the welding wire is constantly carried to the molten bath by the contact tube, and the hole wall of welding wire and contact tube hole is constantly rubbed at this in-process, and the continuous grow of contact tube hole leads to the welding to send the accurate nature of silk to descend, and then influences the welding seam quality. Therefore, in order to ensure the welding quality, the contact tip needs to be replaced periodically. In addition, in the ship building process, a welder needs to select a proper welding process according to the met working conditions, and different welding wire diameters are suitable for the thicknesses of the corresponding steel plates. Before welding, a welder reselects an applicable contact tip according to the diameters of different welding wires, and detaches and replaces the original contact tip. Frequent replacement of the contact tip will seriously affect the welding efficiency and reduce the shipbuilding speed. The time for each cycle of ship construction is valuable, and delay of any one cycle can cause that the ship can not be delivered on time.
Disclosure of Invention
In order to solve the technical problem, the utility model provides a can be used to different diameter submerged arc welding wire's contact tip, the technical purpose of the utility model is realized through following technical scheme:
A contact tube for submerged arc welding wires with different diameters structurally comprises a connecting end and an outlet end, wherein the outlet end is in a circular truncated cone shape, a circular truncated cone-shaped welding wire channel is arranged in the outlet end, and grooves are uniformly formed in the end wall of the outlet end; the link is cylindricly, is equipped with the cavity in the link, and the welding wire passageway communicates the cavity, and the link is equipped with the screw thread for the contact tube installation.
Further, the thread is provided on the inner wall of the cavity, but it is of course also possible to provide the thread on the outer wall of the connection end.
Furthermore, the slot extends from the outlet end to the connecting end, and the distance from the bottom of the slot to the thread of the connecting end is 2-5 mm.
Furthermore, the number of the slots is 3-5, the number of the openings is small, the elasticity is not large enough, the welding wire is prevented from passing through the welding wire channel, and the number of the openings is too large, so that poor contact between the welding wire channel and the welding wire is caused.
Further, the width of the slot is 0.75-1.25 mm.
Further, the width of the slot is preferably 1 mm.
Furthermore, the diameter of the welding wire channel at the end of the outlet end is 3mm, the diameter of the welding wire channel is 3mm when the contact tip is not provided with the welding wire, and the welding wire channel expands and opens under the action of the welding wire due to the elasticity of the welding wire channel, so that the welding wire channel is suitable for the welding wire with the diameter of 3-6mm, and meanwhile, the welding wire channel is ensured.
Furthermore, the outer wall of the outlet end is also provided with a hoop which is arranged at the bottom of the outlet end, and the welding wire channel can be abraded after the contact tip is used for a period of time, so that the size of the welding wire channel can be adjusted through the hoop, and the conductivity of the contact tip during welding is ensured.
The utility model has the advantages that, by the contact tip of the utility model, on one hand, the elasticity of the welding wire channel is ensured by slotting, thereby meeting the use of the welding wires with different sizes, avoiding the frequent replacement of the contact tips with different sizes, and ensuring the good contact between the welding wire channel and the welding wires; on the other hand, the ferrule is arranged on the outer wall of the outlet end, so that the problem of poor contact caused by abrasion of a welding wire channel in the long-term use process of the contact tip can be solved.
Drawings
Fig. 1 is a schematic view of a three-dimensional structure of a contact tube of the present invention.
Fig. 2 is a cross-sectional view of the contact tip of the present invention.
Fig. 3 is a schematic view of the installation of the ferrule on the contact tip according to the present invention.
In the figure, 1, connecting end; 2. an outlet end; 3. a cavity; 4. a thread; 5. a welding wire channel; 6. grooving; 7. a ferrule.
Detailed Description
The following further explains the technical solution of the present invention with reference to the specific embodiments:
A contact tip for submerged arc welding wires with different diameters structurally comprises a connecting end 1 and an outlet end 2, wherein the outlet end 2 is in a circular truncated cone shape, a circular truncated cone-shaped welding wire channel 5 is arranged in the outlet end 2, 4 grooves 6 are uniformly formed in the end wall of the outlet end 2, the distance from the bottoms of the grooves 6 to a thread 4 of the connecting end 1 is 2-5mm, the width of each groove 6 is 0.75-1.25mm, the width of each groove 6 is 1mm, and the diameter of the welding wire channel 5 of the outlet end 2 is 3 mm; the link 1 is cylindricly, is equipped with cavity 3 in the link 1, and welding wire passageway 5 and cavity 3 intercommunication still are equipped with screw thread 4 on the inner wall of cavity 3 for the installation of convenience.
Alternative embodiment
A contact tip for submerged arc welding wires with different diameters structurally comprises a connecting end 1 and an outlet end 2, wherein the outlet end 2 is in a circular truncated cone shape, a circular truncated cone-shaped welding wire channel 5 is arranged in the outlet end 2, 4 grooves 6 are uniformly formed in the end wall of the outlet end 2, the distance from the bottoms of the grooves 6 to a thread 4 of the connecting end 1 is 2-5mm, the width of each groove 6 is 0.75-1.25mm, the width of each groove 6 is 1mm, and the diameter of the welding wire channel of the outlet end 2 is 3 mm; the connecting end 1 is cylindrical, a cavity 3 is arranged in the connecting end 1, the welding wire channel 5 is communicated with the cavity 3, and threads 4 are further arranged on the inner wall of the cavity 3 for convenience in installation; a hoop 7 is arranged on the outer wall of the outlet end 2 close to the connecting end 1, the hoop 7 is fixed on the outlet end 2 through a fastening bolt, when the welding wire channel 5 of the contact tip is worn, the position of the hoop 7 on the outlet end 2 is adjusted towards the direction far away from the connecting end 1, and the hoop 7 is fixed on the outer wall of the outlet end 2 through the fastening bolt.
The present embodiment is only for further explanation of the present invention, and is not a limitation of the present invention, and those skilled in the art can make various inventive modifications to the present embodiment as needed after reading the present specification, but all of them are protected by patent law within the scope of the present invention.

Claims (8)

1. The contact tube capable of being used for submerged arc welding wires with different diameters is characterized by comprising a connecting end and an outlet end, wherein the outlet end is in a circular truncated cone shape, a circular truncated cone-shaped welding wire channel is arranged in the outlet end, and grooves are uniformly formed in the end wall of the outlet end; the connecting end is cylindrical, a cavity is formed in the connecting end, the welding wire channel is communicated with the cavity, and the connecting end is provided with threads for installing the contact tip.
2. A contact tip for use with submerged arc welding wires of different diameters according to claim 1, characterized in that the thread is provided on the inner wall of the cavity or on the outer wall of the connection end.
3. A contact tip for use with submerged arc welding wires of different diameters according to claim 1, characterized in that the slot extends from the outlet end to the connection end, and the distance from the bottom of the slot to the thread of the connection end is 2-5 mm.
4. The contact tip for submerged arc welding wires with different diameters as claimed in claim 1, wherein the number of the grooves is 3-5.
5. A contact tip for use with submerged arc welding wires of different diameters according to claim 1, wherein the width of the slot is 0.75-1.25 mm.
6. A contact tip for use with submerged arc welding wires of different diameters according to claim 5, characterized in that the width of the slot is 1 mm.
7. A contact tip for use with submerged arc welding wires of different diameters according to claim 1, characterised in that the diameter of the wire passage at the outlet end is 3 mm.
8. The contact tip for submerged arc welding wires with different diameters as claimed in claim 1, wherein a hoop is further arranged on the outer wall of the outlet end.
CN201921603092.7U 2019-09-25 2019-09-25 Contact tip for submerged arc welding wires with different diameters Active CN211192444U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921603092.7U CN211192444U (en) 2019-09-25 2019-09-25 Contact tip for submerged arc welding wires with different diameters

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921603092.7U CN211192444U (en) 2019-09-25 2019-09-25 Contact tip for submerged arc welding wires with different diameters

Publications (1)

Publication Number Publication Date
CN211192444U true CN211192444U (en) 2020-08-07

Family

ID=71882919

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921603092.7U Active CN211192444U (en) 2019-09-25 2019-09-25 Contact tip for submerged arc welding wires with different diameters

Country Status (1)

Country Link
CN (1) CN211192444U (en)

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