CN211185738U - Snow pear concentrated juice production line and production facility - Google Patents
Snow pear concentrated juice production line and production facility Download PDFInfo
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- CN211185738U CN211185738U CN201922336728.2U CN201922336728U CN211185738U CN 211185738 U CN211185738 U CN 211185738U CN 201922336728 U CN201922336728 U CN 201922336728U CN 211185738 U CN211185738 U CN 211185738U
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Abstract
The utility model discloses a snow pear concentrated juice production line, protect look jar, juice extractor, preceding pasteurization machine, enzymolysis tank, filter, centrifuge, evaporation concentration jar, back pasteurization machine, holding vessel and liquid filling machine including cleaning machine, breaker, sour accent. The utility model also discloses a snow pear concentrated juice production device, which is an acid-adjusting color-protecting tank used in the snow pear concentrated juice production line; the acid-toning color-protecting tank comprises a tank body, wherein supporting legs are arranged at the lower part of the tank body, and a stirrer is arranged at the bottom of the tank body; a support ring is arranged on the inner wall of the lower end of the tank body, and a leakage net is arranged above the support ring. The production line of the utility model is designed and matched according to the new technology of the snow pear concentrated juice, and is provided with the acidity color-protecting tank for color-protecting treatment, thus ensuring better taste and more transparent color of the product; meanwhile, the residue of fruit residues in the concentrated juice is further reduced through centrifugal treatment; ensure the uniform and stable product quality.
Description
Technical Field
The utility model relates to a fruit juice production system, concretely relates to snow pear concentrated juice production line.
Background
The Ming Li Shizhen Ben Cao gang mu records: the snow pear is sweet and cold in nature and slightly sour, and has the functions of clearing away heart-fire, moistening lung, promoting defecation, relieving pain, eliminating epidemic disease, slicing, sticking to scald, preventing burn and pain, and the like. According to the modern medical research, snow pears can promote the production of body fluid to quench thirst, stimulate appetite to promote digestion, eliminate phlegm to dispel wind, sober up, relieve sore toxicity and the like. Snow pear paste, pear syrup and the like prepared by snow pear and Chinese herbal medicines of bulbus fritilariae, honey or rock sugar and the like have obvious curative effect on acute and chronic bronchitis. Snow pear is an adjuvant therapy fruit for hepatitis, liver cirrhosis, hypertension, coronary heart disease and other diseases. Therefore, the snow pear is known as "the first fruit of China" and "the first pear in the world".
The snow pear can be made into concentrated juice for sale, and the concentrated juice can be added with water for drinking or used as an additive of other foods after being purchased by a user.
For example, in the chinese invention patent of CN201510029198.0 roxburgh rose concentrated essence manufacturing process, a roxburgh rose concentrated essence manufacturing process is disclosed; the method comprises the following steps:
step (1), selecting and washing fruits: selecting fresh roxburgh rose fruits with thick pulp, no damage, good color and no insect eyes, and cleaning;
step (2), crushing: crushing the cleaned roxburgh rose fruits into fine particles by a crusher;
and (3) squeezing and filtering: squeezing the broken fructus Rosae Normalis by a squeezer, filtering the squeezed fructus Rosae Normalis juice by a filtering system, and filtering to remove impurities such as pulp; placing the filtered juice into a juice jar, and sealing for storage;
step (4), instant sterilization: adding sweetener into the fruit juice, sterilizing, and killing bacteria and germs in the material;
step (5), vacuum concentration: vacuum concentrating the sterile material;
step (6), filling and sterilizing: sterilizing and cleaning the empty bottle by adopting 120-180ppm disinfectant, and fully automatically filling and sterilizing the concentrated material.
Above-mentioned patent is directly broken after selecting the fruit to wash the fruit, directly squeezes the filtration after the breakage, because fruit can produce the oxidation brown stain to squeezing the in-process in the breakage this moment, takes place enzymatic reaction for the quality of product outward appearance and taste reduces, and it is because this technology does not protect the look to fruit and handles to be good reason.
Aiming at the product characteristics of snow pears, the patent develops a new process, which comprises the following steps:
selecting, washing, crushing, acidity adjusting, color protecting, juicing, pre-pasteurization, enzymolysis, filtering, centrifuging to obtain supernatant, evaporative concentration, post-pasteurization, canning, sealing and sterilizing.
Aiming at the new process, matched production equipment is needed to form a production line to realize the implementation of industrialization.
In addition, the inventor finds that the color protection treatment is carried out in the washing tank in the prior art, most of the fruit pieces subjected to the color protection treatment are manually fished, and if the fruit pieces are treated by the tank body, the tank body is deep, so that the manual operation is inconvenient. If a large emptying pipeline is arranged at the bottom of the tank body, the color protection liquid cannot be reused.
SUMMERY OF THE UTILITY MODEL
One of the purposes of the utility model is to provide a snow pear concentrated juice production line to satisfy the new technology that the inventor designed and prepare snow pear concentrated juice, can realize the industrial production for snow pear concentrated juice.
To achieve the above object, an embodiment of the present invention provides a snow pear concentrated juice production line, including:
the device comprises a cleaning machine, a crusher, an acid color-adjusting and protecting tank, a juice extractor, a front pasteurizer, an enzymolysis tank, a filter, a centrifuge, an evaporation and concentration tank, a rear pasteurizer, a storage tank and a filling machine;
the cleaning machine is used for cleaning the snow pears;
the crusher is used for cutting and crushing the snow pears into sheets or blocks;
the acid-adjusting color-protecting tank is provided with an acidity box and a color-protecting liquid box; the acid adjusting and color protecting tank is used for carrying out acidity adjustment and color protecting treatment on the snow pears;
the juice extractor is used for squeezing the crushed snow pears into juice;
the front pasteurization machine is communicated with the juice extractor through a pipeline and is used for carrying out pasteurization on the juice;
the enzymolysis tank is connected with the front pasteurization machine through a pipeline, and is provided with an enzymolysis agent storage box which is communicated with the enzymolysis tank through a pipeline;
the inlet of the filter is connected with the outlet end of the enzymolysis tank through a pipeline, and the filter is used for filtering fruit residues in the fruit juice;
the centrifugal machine is connected with the outlet of the filter through a pipeline and is used for centrifuging the juice at a high speed and further removing precipitates;
the evaporation concentration tank is used for evaporating and concentrating the collected centrifugal fruit juice;
the post pasteurization machine is connected with the evaporation concentration tank through a pipeline to pasteurize the concentrated fruit juice;
the storage tank is connected with the post pasteurization machine through a pipeline and receives the sterilized concentrated fruit juice;
the inlet of the filling machine is connected with the storage tank through a pipeline and is used for completing the filling of the fruit juice.
Preferably, all the pipelines arranged on the snow pear concentrated juice production line are provided with valves.
Preferably, the snow pear concentrated juice production line further comprises an ultraviolet sterilizer for sterilizing the filled and sealed juice packages.
The utility model discloses a further purpose, to protect among the prior art inconvenient batch operation of look treatment facility, can not or inconvenient used repeatedly the defect such as protect look liquid, invent a new sour tone color protection jar.
In order to achieve the purpose, the utility model discloses a snow pear concentrated juice production device, which is an acid-toning and color-protecting tank used in a snow pear concentrated juice production line;
the acid-toning color-protecting tank comprises a tank body, wherein supporting legs are arranged at the lower part of the tank body, and a stirrer is arranged at the bottom of the tank body;
a support ring is arranged on the inner wall of the lower end of the tank body, a leakage net is arranged above the support ring, and a stirring shaft of the stirrer is arranged below the support ring; the side wall of the leakage net is provided with a leakage hole, the upper end of the leakage net is opened, and the upper end of the leakage net is provided with a lifting rope assembly and a handle;
the lifting rope assembly comprises a main lifting hook, the lower end of the main lifting hook is connected with a plurality of lifting ropes, the tail end of each lifting rope is connected with an auxiliary lifting hook, the upper end of the leakage net is provided with a lifting ring, and the auxiliary lifting hooks are matched with the lifting rings for use;
the upper end of the tank body is provided with a bearing platform, the upper end of the strainer extends outwards to form an annular disc, the annular disc is placed on the bearing platform, and the hoisting ring and the handle are arranged on the annular disc;
the leakage net comprises a barrel body and a water receiving disc, a leakage hole is formed in the barrel body, the annular disc is arranged at the upper end of the barrel body, the size of the barrel body is smaller than that of the water receiving disc, and the water receiving disc is placed on the support ring; the bottom of the water receiving tray is provided with a water discharge hole which is provided with a plugging block;
a sensor is arranged on the inner side wall of the tank body, and a lead of the sensor penetrates through the tank body and is connected with a display arranged on the outer side wall of the tank body; the sensor comprises a pH value sensor and a temperature sensor;
the outer side wall of the tank body is also provided with an acidity box and a color protection liquid box, the acidity box and the color protection liquid box are provided with pipelines, the pipelines are provided with valves, and the pipelines penetrate through the tank body and extend into the tank body;
an external liquid level meter is also arranged on the tank body.
Preferably, the stirrer installed at the bottom of the tank body is a magnetic stirrer.
Preferably, the support ring is welded on the inner wall of the tank body, and the upper end face of the support ring is provided with a cushion pad.
Preferably, the bottom of the tank body is provided with an emptying pipe; the emptying pipe is provided with a valve.
Preferably, the tank body is provided with a sealing cover, the upper end face of the tank body is provided with a sealing ring, and the tank body and the sealing cover are in sealing connection through a fixing bolt.
To sum up, the utility model has the advantages of it is following:
1. the production line of the utility model is designed and matched according to the new technology of the snow pear concentrated juice, and is provided with the acidity color-protecting tank for color-protecting treatment, thus ensuring better taste and more transparent color of the product; meanwhile, the residue of fruit residues in the concentrated juice is further reduced through centrifugal treatment; ensure the uniform and stable product quality.
2. The utility model discloses a mixing acid protects look jar and disposes and leaks the net, leaks the net and obtains supporting through support ring and bearing platform to can realize going to hang the transportation under the effect of lifting rope subassembly, dispose the overflow that the water collector also can reduce the color protection liquid simultaneously, reduce the sewage production on the production line.
Drawings
FIG. 1 is a schematic view of a production line for concentrated snow pear juice according to an embodiment of the present invention;
FIG. 2 is a schematic view of an acid-adjusting color-protecting tank of a device for producing concentrated snow pear juice according to an embodiment of the present invention, in which the structure of the leaking net and the like is omitted;
FIG. 3 is a top view of a can body according to an embodiment of the present invention;
fig. 4 is a schematic view of a screen according to an embodiment of the present invention;
fig. 5 is a schematic view of a sling assembly according to an embodiment of the invention.
Wherein, 1, a tank body; 2. supporting legs; 3. a stirrer; 4. a support ring; 5. a leakage net; 6. a handle; 7. a main hook; 8. an auxiliary hook; 9. a load-bearing platform; 10. an annular disc; 11. a water pan; 12. a water discharge hole; 13. a plugging block; 14. a sensor; 15. a display; 16. an acidity box; 17. an external liquid level meter; 18. a sealing cover; 19. a seal ring; 20. fixing the bolt; 21. hoisting a ring; 22. and (6) emptying the pipe.
Detailed Description
The utility model provides a snow pear concentrated juice production line, include:
the device comprises a cleaning machine, a crusher, an acid color-adjusting and protecting tank, a juice extractor, a front pasteurizer, an enzymolysis tank, a filter, a centrifuge, an evaporation and concentration tank, a rear pasteurizer, a storage tank and a filling machine;
the cleaning machine is used for cleaning the snow pears;
the crusher is used for cutting and crushing the snow pears into sheets or blocks;
the acid-adjusting color-protecting tank is provided with an acidity box and a color-protecting liquid box; the acid adjusting and color protecting tank is used for carrying out acidity adjustment and color protecting treatment on the snow pears;
the juice extractor is used for squeezing the crushed snow pears into juice;
the front pasteurization machine is communicated with the juice extractor through a pipeline and is used for carrying out pasteurization on the juice;
the enzymolysis tank is connected with the front pasteurization machine through a pipeline, and is provided with an enzymolysis agent storage box which is communicated with the enzymolysis tank through a pipeline;
the inlet of the filter is connected with the outlet end of the enzymolysis tank through a pipeline, and the filter is used for filtering fruit residues in the fruit juice;
the centrifugal machine is connected with the outlet of the filter through a pipeline and is used for centrifuging the juice at a high speed and further removing precipitates;
the evaporation concentration tank is used for evaporating and concentrating the collected centrifugal fruit juice;
the post pasteurization machine is connected with the evaporation concentration tank through a pipeline to pasteurize the concentrated fruit juice;
the storage tank is connected with the post pasteurization machine through a pipeline and receives the sterilized concentrated fruit juice;
the inlet of the filling machine is connected with the storage tank through a pipeline and is used for completing the filling of the fruit juice.
As the conventional configuration of the production line, the pipelines which can be configured on the production line of the concentrated snow pear juice are provided with valves, and the production line of the concentrated snow pear juice also comprises an ultraviolet sterilizer which is used for sterilizing the filled and sealed juice package.
The utility model discloses a snow pear concentrated juice production facility, production facility are sour accent look jar that uses in the snow pear concentrated juice production line.
The acid-toning color-protecting tank comprises a tank body 1, wherein the tank body 1 is made of a metal material and has certain thickness and rigidity. The lower part of the tank body 1 is provided with four supporting legs 2, the supporting legs 2 play a supporting role, the bottom of the tank body 1 is provided with a stirrer 3, a motor of the stirrer 3 is arranged outside, and a stirring shaft is arranged inside the tank body 1. The utility model discloses preferred agitator 3 is magnetic stirrers 3, and sealing performance is better.
The inner wall of the lower end of the tank body 1 is provided with a support ring 4, the support ring 4 has a certain mounting height, the support ring 4 can be welded on the inner wall, in order to reduce vibration, a cushion pad can be arranged on the upper end face of the support ring 4, and the cushion pad can be mounted in a detachable and replaceable mode.
A leakage net 5 is arranged above the support ring 4, and a stirring shaft of the stirrer 3 is arranged below the support ring 4; the side wall of the leakage net 5 is provided with a leakage hole, the upper end of the leakage net 5 is opened, and the upper end is provided with a lifting rope component and a handle 6. The bottom of the leakage net 5 is placed on the support ring 4 after being placed in the tank body 1, and the lifting rope assembly is installed during lifting and can be taken down during charging, so that the leakage net can be flexibly used.
The lifting rope subassembly includes main lifting hook 7, and the lower extreme of main lifting hook 7 is connected with a plurality of lifting ropes, and the trailing end connection of every lifting rope has vice lifting hook 8, and the upper end of leaking net 5 is provided with the hoist and mount ring, and vice lifting hook 8 uses with the hoist and mount ring cooperation. The main lifting hook 7 is matched with a hook on a truss or a hook on other hoisting mobile equipment and is used for lifting the screen 5 upwards.
The upper end of the tank body 1 is provided with a bearing platform 9, the upper end of the screen 5 extends outwards to form an annular disc 10, the annular disc 10 is placed on the bearing platform 9, and the hoisting ring 21 and the handle 6 are arranged on the annular disc 10. The screen 5 is thus mounted inside the tank 1 by the combined action of the support ring 4 and the load-bearing platform 9.
The leakage net 5 comprises a cylinder body and a water receiving disc 11, a leakage hole is formed in the cylinder body, the annular disc 10 is arranged at the upper end of the cylinder body, the size of the cylinder body is smaller than that of the water receiving disc 11, and the water receiving disc 11 is placed on the support ring 4; the bottom of the water receiving tray 11 is provided with a water discharging hole 12, and the water discharging hole 12 is provided with a blocking block 13.
If the bottom of the leaking net 5 is not provided with the water receiving tray 11, when the leaking net 5 is moved away from the tank body 1, a lot of color protection liquid can be dripped to the site. Before the leakage net 5 is lifted, the blocking block 13 of the water receiving tray 11 is not installed, and the leakage net 5 is to be horizontally moved away from the tank body 1, so that the blocking block 13 is installed, and water in the leakage net 5 can drop into the water receiving tray 11. Meanwhile, in order to reduce the amount of water dropping to the water pan 11, the water pan can be set aside for a period of time after the water screen 5 is lifted, most of the water drops into the tank body 1, and then the plugging block 13 is installed when the amount of water is small, and the water screen 5 is moved horizontally.
A sensor 14 is arranged on the inner side wall of the tank body 1, a lead of the sensor penetrates through the tank body 1 and then is connected with a display 15 arranged on the outer side wall of the tank body 1, and the display displays data detected by the sensor; the sensors include a pH sensor and a temperature sensor. The installation position of the sensor needs to be contacted with the color protection liquid, and a sealing strip needs to be adopted between the sensor and the tank body 1 for sealing.
The outer side wall of the tank body 1 is also provided with an acidity box 16 and a color protection liquid box, the acidity box and the color protection liquid box are provided with pipelines, the pipelines are provided with valves, and the pipelines penetrate through the tank body 1 and extend into the tank body 1. The acidity box can be used for containing pH value regulator, the color protection liquid box is used for storing color protection liquid, and the adding amount is controlled by a valve. This patent still is provided with external level gauge 17 on jar body 1, can direct observation outside the liquid level height, and then calculates jar internal water yield of body 1 to be convenient for calculate the volume of adding the color protection liquid.
In the optimized embodiment of the utility model, the bottom of the tank body 1 is provided with an emptying pipe 22; the emptying pipe is provided with a valve. The tank body 1 is provided with a sealing cover 18, the upper end surface of the tank body 1 is provided with a sealing ring 19, and the tank body 1 and the sealing cover are connected in a sealing way through a fixing bolt 20.
While the present invention has been described in detail and with reference to the accompanying drawings, it is not to be considered as limited to the scope of the invention. Various modifications and changes may be made by those skilled in the art without inventive step within the scope of the appended claims.
Claims (8)
1. The utility model provides a snow pear concentrated juice production line which characterized in that includes:
the device comprises a cleaning machine, a crusher, an acid color-adjusting and protecting tank, a juice extractor, a front pasteurizer, an enzymolysis tank, a filter, a centrifuge, an evaporation and concentration tank, a rear pasteurizer, a storage tank and a filling machine;
the cleaning machine is used for cleaning the snow pears;
the crusher is used for cutting and crushing the snow pears into sheets or blocks;
the acid-adjusting color-protecting tank is provided with an acidity box and a color-protecting liquid box; the acid adjusting and color protecting tank is used for carrying out acidity adjustment and color protecting treatment on the snow pears;
the juice extractor is used for squeezing the crushed snow pears into juice;
the front pasteurization machine is communicated with the juice extractor through a pipeline and is used for pasteurizing the juice;
the enzymolysis tank is connected with the front pasteurization machine through a pipeline, and is provided with an enzymolysis agent storage box which is communicated with the enzymolysis tank through a pipeline;
the inlet of the filter is connected with the outlet end of the enzymolysis tank through a pipeline, and the filter is used for filtering fruit residues in the fruit juice;
the centrifugal machine is connected with an outlet of the filtering machine through a pipeline and is used for centrifuging the juice at a high speed and further removing precipitates;
the evaporation concentration tank is used for evaporating and concentrating the collected centrifugal fruit juice;
the post pasteurization machine is connected with the evaporation concentration tank through a pipeline and is used for pasteurizing the concentrated fruit juice;
the storage tank is connected with the post pasteurization machine through a pipeline and receives the sterilized concentrated fruit juice;
the inlet of the filling machine is connected with the storage tank through a pipeline and is used for completing the filling of the fruit juice.
2. The snow pear juice concentrate production line of claim 1, further comprising: the pipeline that disposes on the concentrated fruit juice production line of snow pear all is provided with the valve.
3. The snow pear juice concentrate production line of claim 1, further comprising: the snow pear concentrated juice production line further comprises an ultraviolet sterilizer for sterilizing the filled and sealed juice packages.
4. The utility model provides a snow pear concentrated juice production facility which characterized in that: the production equipment is an acid-adjusting color-protecting tank used in a snow pear concentrated juice production line;
the acid-adjusting color-protecting tank comprises a tank body, wherein supporting legs are arranged at the lower part of the tank body, and a stirrer is arranged at the bottom of the tank body;
a support ring is arranged on the inner wall of the lower end of the tank body, a leakage net is arranged above the support ring, and a stirring shaft of the stirrer is arranged below the support ring; the side wall of the leakage net is provided with a leakage hole, the upper end of the leakage net is opened, and the upper end of the leakage net is provided with a lifting rope assembly and a handle;
the lifting rope assembly comprises a main lifting hook, the lower end of the main lifting hook is connected with a plurality of lifting ropes, the tail end of each lifting rope is connected with an auxiliary lifting hook, the upper end of the leakage net is provided with a lifting ring, and the auxiliary lifting hooks are matched with the lifting rings for use;
the upper end of the tank body is provided with a bearing platform, the upper end of the screen extends outwards to form an annular disc, the annular disc is placed on the bearing platform, and the hoisting ring and the handle are arranged on the annular disc;
the water receiving plate is arranged on the support ring; a water discharge hole is formed in the bottom of the water receiving plate, and a plugging block is arranged in the water discharge hole;
a sensor is arranged on the inner side wall of the tank body, and a lead of the sensor penetrates through the tank body and is connected with a display arranged on the outer side wall of the tank body; the sensor comprises a pH value sensor and a temperature sensor;
the outer side wall of the tank body is also provided with an acidity box and a color protection liquid box, the acidity box and the color protection liquid box are provided with pipelines, the pipelines are provided with valves, and the pipelines penetrate through the tank body and extend into the tank body;
the tank body is also provided with an external liquid level meter.
5. The snow pear juice concentrate producing apparatus of claim 4, wherein: the stirrer arranged at the bottom of the tank body is a magnetic stirrer.
6. The snow pear juice concentrate producing apparatus of claim 4, wherein: the support ring is welded on the inner wall of the tank body, and a cushion pad is arranged on the upper end face of the support ring.
7. The snow pear juice concentrate producing apparatus of claim 4, wherein: an emptying pipe is arranged at the bottom of the tank body; the emptying pipe is provided with a valve.
8. The snow pear juice concentrate producing apparatus of claim 4, wherein: the tank body is provided with a sealing cover, the upper end face of the tank body is provided with a sealing ring, and the tank body is in sealing connection with the sealing cover through a fixing bolt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922336728.2U CN211185738U (en) | 2019-12-24 | 2019-12-24 | Snow pear concentrated juice production line and production facility |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922336728.2U CN211185738U (en) | 2019-12-24 | 2019-12-24 | Snow pear concentrated juice production line and production facility |
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| CN211185738U true CN211185738U (en) | 2020-08-07 |
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| CN201922336728.2U Active CN211185738U (en) | 2019-12-24 | 2019-12-24 | Snow pear concentrated juice production line and production facility |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112314815A (en) * | 2020-09-29 | 2021-02-05 | 国投中鲁果汁股份有限公司 | Fruit juice production line and fruit juice production process |
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2019
- 2019-12-24 CN CN201922336728.2U patent/CN211185738U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112314815A (en) * | 2020-09-29 | 2021-02-05 | 国投中鲁果汁股份有限公司 | Fruit juice production line and fruit juice production process |
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