CN211171362U - Colorful fiber fabric - Google Patents
Colorful fiber fabric Download PDFInfo
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- CN211171362U CN211171362U CN201921026382.XU CN201921026382U CN211171362U CN 211171362 U CN211171362 U CN 211171362U CN 201921026382 U CN201921026382 U CN 201921026382U CN 211171362 U CN211171362 U CN 211171362U
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- Chemical Or Physical Treatment Of Fibers (AREA)
Abstract
The utility model provides a colored fiber surface fabric, colored fiber surface fabric has a compound rete of surface deposit at least, compound rete wraps up from bottom to top in proper orderThe color filter comprises a buffer layer, a reflecting layer, a first protective layer, a color generation layer and a second protective layer; the color generation layer comprises ZnO and Fe2O3、TiO2And CuO; the color of the colored fibers varies with the thickness of the color-producing layer. The utility model provides a fiber surface fabric, its surface is multilayer membrane system structure, reaches the purpose of color regulation and control through the stack of different retes and the change of rete thickness, makes the fibre demonstrate abundant colour, improves the oxidation resistance, the resistance to corrosion of compound rete simultaneously through increasing buffer layer and protective layer, makes the coloured rete of fiber surface fabric surface plating more lasting, solves the not up to standard problem of fiber surface fabric colour fastness among the prior art.
Description
Technical Field
The utility model relates to a fiber fabric especially relates to a colored fiber fabric is being in vacuum.
Background
The vacuum deposition technology is adopted to deposit the film layer on the surface of the fiber fabric, the novel green and healthy fiber fabric coloring technology is adopted, the basic performance of the fiber fabric is not influenced, meanwhile, the purpose of coloring the fiber fabric can be achieved by utilizing the interaction generated between light and a film, such as reflection, refraction, scattering, diffraction, interference and the like, no waste gas and waste water are discharged in the whole production process, and the metal elements contained in the film layer on the surface of the fiber fabric are safe and harmless to a human body.
The applicant attempts to achieve the colouring of the fibre fabric by depositing a single film layer, i.e. a single layer of dielectric film or metal film deposited on the surface of the fibre fabric, or a double film layer, i.e. a composite film layer of metal film and dielectric film deposited on the surface of the fibre fabric. The single film layer and the double film layers have the advantages of simple preparation and easy color control. However, in the practical process of the applicant, the durability and serviceability of the two film structures are relatively poor, because most metals with active chemical properties, especially metals such as Ag, Cu, etc., are oxidized and corroded after being exposed in the air for a period of time, so that the color changes or the fastness of the film layer is reduced, the color difference or the color fastness cannot reach the standard, and the service life of the fiber fabric is further influenced. The applicant also finds that the color of the metal film layer beyond a certain thickness, namely the color of the metal material, does not change along with the change of the thickness, and the color is single; most dielectric film layers and film layers with different thicknesses show little color change, few color types, low color saturation and no vivid color, and cannot meet the requirements of consumers on fashion.
Therefore, a new film structure is needed to be developed to overcome the defects of insufficient color richness, poor oxidation resistance and wear resistance of the film, color fastness not meeting the national standard and the like of the fiber fabric in the prior art, and the requirements of practical use and industrial production of the fiber fabric are met.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned defect among the prior art, the utility model provides a colored fiber surface fabric, its surface is multilayer membrane system structure, reaches the purpose of color regulation and control through the stack of different retes and the change of rete thickness, makes the fibre demonstrate abundant colour, improves the anti-oxidant, the resistance to corrosion of compound rete through increasing buffer layer and protective layer simultaneously, makes the colored rete of fiber surface fabric surface plating more lasting, solves the not up to standard problem of fiber surface fabric colour fastness among the prior art. Colored fiber's simple process, the controllability is strong, is particularly suitable for scale industrial production.
In order to achieve the above object, the utility model provides a colored fiber fabric:
the color fiber fabric is provided with at least one surface deposited composite film layer, and the composite film layer sequentially comprises a buffer layer, a reflecting layer, a first protective layer, a color generation layer and a second protective layer from bottom to top; the color generation layer comprises ZnO and Fe2O3、TiO2And CuO; the color of the colored fibers varies with the thickness of the color-producing layer.
The color generation layer is a main film layer which enables the fiber fabric to present colors, and the purpose of controlling and adjusting the colors can be achieved by adjusting the thickness of the color generation layer film, so that the fiber fabric presents different colors. In the utility model, the color generating layer adopts ZnO and Fe2O3、TiO2And CuO, which have particular optical properties, which, in combination with a highly reflective layer, can produce significant thin film interference effects in the thickness range up to 200nm, exhibiting different colors.
The reflecting layer has the function of selectively absorbing and highly reflecting visible light which penetrates through the color generating layer and reaches the surface of the color generating layer, so that the color presented by the fiber fabric has higher brightness and saturation. The reflecting layer is Ag and/or Cu.
But only the reflective layer and the color-generating layer cannot meet the use requirements. The reason is that: ag and/or Cu metal used for the reflecting layer has active chemical properties and is easy to oxidize and discolor; most of oxide materials selected by the color generating layer can be quickly corroded in a sweat (acid) environment to generate color change; most of the oxide materials selected for the color-forming layer do not have high hardness, and if the color-forming layer is directly exposed, the thickness of the film layer is easily lost or the film is easily peeled off due to external friction, so that color change is generated. Therefore, a dense, chemically stable film must be applied to both sides of the reflective layer and the color-forming layer to protect these two important layers.
According to the utility model relates to a raw color layer for use, comprehensively consider fiber surface fabric's raw color layer characteristic, colour regulation and control, oxidation resistance, corrosion resisting property, the colour fastness is up to standard, fiber surface fabric's serviceability and production efficiency and factor such as cost, the utility model discloses a multilayer composite film layer structure, from the basement of fiber surface fabric from interior toward outer deposit buffer layer in proper order, reflector layer, first protective layer, raw color layer and second protective layer to realize colour regulation and control and solve the problem that metal film layer easily oxidized, reach the purpose of colour regulation and control, solved the anti oxidation corrosion resistance who improves fiber surface fabric surface rete simultaneously, make its surface plating's colored rete durable more lastingly.
In the production process, need continuously let in working gas and carry out the rete deposit, except necessary argon gas, still can let in nitrogen gas or oxygen as working gas according to the demand of rete, for example the utility model discloses the oxygen element of well chromogenic film layer and the nitrogen element of buffer layer and protective layer are just realized through the form of letting in working gas.
Further, the inventor finds that ZnO and Fe are adopted as the color generating layer through a large amount of experiments2O3、TiO2Or CuO, when the thickness of the color-forming layer is controlled within 6-200nm, the color of the fiber fabric can be changed by adjusting the thickness of the film layer of the color-forming layerAnd (4) transforming. With the increase of the thickness of the color generation layer, yellow, red, purple, blue and green appear on the surface of the fiber fabric in sequence, when the thickness of the color generation layer reaches 200nm, the thickness of the film layer is continuously increased, the color of the surface of the fiber fabric is changed from green to yellow, and the next same color cycle is entered. That is, the change of the film layer corresponds to the change of the color, and has the characteristic of periodic change. Because the wear-resistant capability of the composite film layer is reduced due to the excessively thick film layer, and the hand feeling of the fiber fabric is affected, generally, in order to improve the production efficiency, the thickness of the color layer is controlled within 6-200nm, namely, the thickness of the color layer is the thinnest at the moment, and the wear-resistant performance of the fiber is better.
It can be understood from the above that if the composite film layer is deposited on both surfaces of the base material, both surfaces of the fiber fabric have colors, and when the thicknesses of the film layers on both sides are different, the colors of the two surfaces are different, so that the fiber fabric with double colors is obtained. For the double-sided fiber fabric, the composite film layers are deposited on two sides, so that the oxidation resistance of the double-sided fiber fabric is more excellent.
In order to ensure that the thickness of the green layer is controlled within 6-200nm, the total production current during deposition of the green layer is generally controlled within 10-80A, which corresponds to a production speed of 1 m/min.
Furthermore, when the buffer layer is selected, the buffer layer needs to have good oxidation resistance and corrosion resistance, has a buffer effect, reduces damage to the surface of the fabric when the reflecting layer is sputtered, and can also be used as a protective layer of the reflecting layer to prevent oxygen and moisture from entering the reflecting layer from the side, which is not coated, of the fiber fabric to corrode and oxidize the reflecting layer. Meanwhile, the buffer layer also has good adhesive force with the fiber fabric and the reflecting layer, so that the subsequent film layer is well attached to the surface of the fiber fabric. Based on the above reason and the selection of the color generation layer and the reflection layer, the utility model discloses select at least one in Ti, TiN and the nitriding stainless steel as the buffer layer.
Further, in order to not affect the color of the fiber fabric, the thickness of the film layer of the buffer layer needs to be controlled, and the inventor finds through a great deal of practice that when the thickness of the buffer layer is 10-100nm, the buffer layer has good oxidation resistance and corrosion resistance, and simultaneously has better bonding force with the fiber fabric and the reflecting layer. To ensure that the thickness of the buffer layer is controlled within 10-100nm, the total production current during the deposition of the buffer layer is generally controlled within 10-120A, which corresponds to a production speed of 1 m/min.
Further, ZnO and Fe are used2O3、TiO2Or CuO is used as the raw color layer, the reflecting layer is Ag and/or Cu, and the two materials have good bonding force with the raw color layer and are safe and harmless to human bodies.
Further, in order to realize the functions of selective absorption and high reflection of visible light by the reflective layer without affecting the color exhibited by the color-producing layer, it is necessary to control the thickness of the reflective layer to be in the range of 20 to 300 nm. To ensure that the thickness of the reflective layer is controlled within 20-300nm, the total production current during deposition of the reflective layer is typically controlled within 5-50A, which corresponds to a production speed of 1 m/min.
Further, the first protective layer is made of TiN and/or nitrided stainless steel in consideration of the film layer materials, film layer thicknesses, and the like of the color generating layer, the reflective layer, and the buffer layer, according to the function of the first protective layer.
Further, in order to control the thickness of the film layer on the surface of the fiber fabric within a certain range, not only the color, oxidation resistance and color fastness of the film layer are ensured, but also the thickness of the film layer is reduced as much as possible, when the first protective layer is deposited, the total production current is 10-120A, the production speed corresponding to the production current is 1m/min, and the thickness of the first protective layer is controlled within 10-100 nm.
Further, in addition to the buffer layer, the reflective layer, the first protective layer and the color-generating layer, a second protective layer, such as TiO, is added to the composite film layer2And/or SiO2And/or retes such as TiN, the second protective layer is the rete of top layer in the compound rete, is used for protecting the chromatographic layer on the one hand, avoids the chromatographic layer to drop in the use, causes fibre surface fabric surface mottled, and then the uneven problem of colour appears, and on the other hand can hinder oxygen and get into the reflection stratum, improves the fine fibre of structural colorThe durability of the fiber fabric. The second protective layer is added on the top layer of the fiber fabric, so that the dual-protection effect can be realized, and the wear resistance of the film layer is further increased.
Further, in order to realize the above protection function, avoid affecting the color of the fiber fabric, and not affect the industrial production efficiency too much, the thickness of the protection layer needs to be controlled within 10-100 nm. To ensure that the thickness of the protective layer is controlled within 10-100nm, the total production current during the deposition of the second protective layer is generally controlled within 10-120A, which corresponds to a production speed of 1 m/min.
Further, in the utility model discloses an in the implementation, the inventor finds, when needing nitrogen gas or oxygen and argon gas mixture as working gas, if nitrogen gas or oxygen proportion is too low, then the nitrogenize or the oxidation of metal is incomplete, and the rete is constituteed inconsistently, leads to the colour inhomogeneous, if nitrogen gas or oxygen proportion is too high, then can cause gaseous extravagant, improves manufacturing cost. Therefore, the flow ratio of the working gas needs to be controlled within a certain range to form an excellent film structure. Through a large number of experiments, the inventor selects to control the working gas ratio in the following range: when the working gas is argon and nitrogen, the flow ratio of the argon to the nitrogen is 1: 0.4-4; and when the working gas is argon and oxygen, the flow ratio of the argon to the oxygen is 1: 0.4-4. It is easy to understand that if the film layer does not contain nitrogen or oxygen, only argon is needed to be introduced as the working gas.
Furthermore, the production speed can be adjusted in the implementation process of the utility model, and the range is 1-20 m/min. It can be understood that the production speed changes, and the time for the fiber fabric to pass through each film layer target material changes, so that the thickness of the film layer changes. In order to ensure the stable thickness of each film layer, the total power of each film layer target material is adjusted in equal proportion while the production speed is adjusted. The method mainly comprises two methods, namely, the number of the target materials is increased or decreased; and secondly, the production current of each target material is increased and decreased.
The working vacuum degree is also an important factor for realizing the production method of the utility model, if the vacuum degree is too high, the gas amount in the coating chamber is too small, which can cause the sputtering working gas to be insufficient, thereby influencing the sputtering rate; if the degree of vacuum is too low, the amount of gas in the coating chamber becomes too large, which may block target atoms or molecules from sputtering onto the fiber surface and also decrease the sputtering rate. Therefore, the practice of the inventor shows that the working vacuum degree needs to be controlled within the range of 8.0E-2-3E-3Pa during the production process so as to achieve the optimal deposition state.
The utility model also provides a colored fiber made through the above-mentioned production method, this colored fiber has abundant color and good colour fastness, and accessible industrial method preparation obtains moreover.
The utility model provides a colored fiber has following advantage:
1. through adopting the vacuum deposition technique, form the compound rete including buffer layer, reflection stratum, first protective layer, chromogenic layer and second protective layer on fibre surface fabric surface, compound rete has good corrosion resistance, wear resistance, through setting up the buffer layer between reflection stratum and fibre surface fabric, separation air and reflection stratum direct contact have avoided reflection stratum metal film's oxidation problem.
2. Using ZnO, Fe2O3、TiO2Or CuO is used as a raw color layer, the color of the fiber fabric can be changed by adjusting the thickness of a film layer of the raw color layer, yellow, red, purple, blue and green appear on the surface of the fiber fabric in sequence along with the increase of the thickness of the raw color layer, the operation process is simple and quick, the controllability of the color presented by the fiber fabric is high, the bonding force and the high-temperature oxidation resistance of the film layer of the raw color layer are strong, the wear resistance is excellent, the sputtering rate is high, the production efficiency can be improved, and the method is suitable for automatic and large-scale industrial production.
3. Through designing first protective layer and second protective layer, realize duplicate protection, further protect the difficult oxidation of compound rete, promote fibre surface fabric's anti oxidation, corrosion resistance, increase fibre surface fabric's life.
4. The utility model provides a fiber fabric has good colour fastness, satisfies the requirement of GB/T2660 supple materials 2017 shirt standard.
5. The hand feeling difference between the fiber fabric after coating and the fiber fabric without coating is not large, and the serviceability of the fiber fabric is good.
6. The produced fiber fabric has metallic luster, is novel compared with the color dyed by the traditional printing and dyeing technology, has more fashionable feeling, and can provide double-sided color fiber fabric which cannot be realized by the traditional printing and dyeing.
7. The utility model discloses anhydrous, the chemical industry material in process of production compares in traditional dyeing technique, very big saving the water resource, also there is not waste liquid, mud, toxic gas discharge in the production, reduced the pollution to the environment, consequently has green's advantage.
The utility model discloses in, can also make up each other between the above-mentioned each technical scheme to realize more preferred combination scheme. Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
The drawings are only for purposes of illustrating particular embodiments and are not to be construed as limiting the invention, wherein like reference numerals are used to designate like parts throughout the drawings.
Fig. 1 is a schematic structural diagram of a color fiber for depositing a composite film layer according to the present invention;
FIG. 2 is a visible light reflection spectrum of the surface of a Chunzhan fiber fabric with a color layer production current of 5A in example 1 of the present invention;
FIG. 3 is a visible light reflection spectrum of the surface of a 7A Chunzhan fiber fabric in the color generation layer production current of the embodiment 1 of the present invention;
FIG. 4 is a visible light reflection spectrum of the surface of a 9A Chunzhan fiber fabric as a color layer production current in example 1 of the present invention;
FIG. 5 is a graph of a visible light reflection spectrum of a 11A CHUNYA fiber fabric surface at a raw color layer production current in example 1 of the present invention;
FIG. 6 is a visible light reflection spectrum of the surface of a Chunzhan fiber fabric with a color layer production current of 13A in example 1 of the present invention;
FIG. 7 is a graph of a visible light reflection spectrum of a 15A CHUNYA fiber fabric surface at a raw color layer production current in example 1 of the present invention;
fig. 8 is a visible light reflection spectrum of the surface of the 14A chiffon fiber fabric in the color generation layer production current of embodiment 2 of the present invention;
fig. 9 is a visible light reflection spectrum of the surface of the chiffon fiber fabric with a color layer production current of 16A in example 2 of the present invention;
fig. 10 is a visible light reflection spectrum of the surface of the 18A chiffon fiber fabric in the color generation layer production current of embodiment 2 of the present invention;
fig. 11 is a visible light reflection spectrum of the surface of the chiffon fiber fabric with a color layer production current of 20A in example 2 of the present invention;
fig. 12 is a visible light reflection spectrum of the surface of the silk-like fiber fabric in embodiment 3 of the present invention.
Reference numerals:
1-a fibrous fabric substrate; 2-a buffer layer; 3-a reflective layer; 4-a first protective layer; 5-a color-forming layer; 6-second protective layer.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides a fibre surface fabric of compound rete of surface plating, concrete implementation process mainly includes following step:
1. firstly, washing the fiber fabric to be plated, then drying most of water in the fabric, and keeping the surface clean.
The drying temperature is 50-110 ℃, for the fiber fabric, if the drying temperature is too low, the drying effect is not good, moisture and gas in the fiber base fabric cannot be removed, gas in the base fabric escapes to form a gas layer, the deposition of a film layer is hindered, and finally, the color fastness is not good, and if the drying temperature is too high, fibers forming the base fabric are easy to embrittle, and the performance of the fiber fabric is affected. The drying method of the present invention can be performed by the method described in the prior patent application (application No. 201810654518.5) of the inventor, so that the base fabric has better adhesion with the adhesive layer and the color forming layer.
2. Loading the fiber base cloth to be plated into a reeling device, and applying tension to ensure that the fabric can run on a transmission device in a flat manner; and (3) starting air extraction of the sealed chamber, and sputtering all the targets required by the secondary production to clean the surfaces of the targets when the background vacuum degree reaches 5.0E-3 Pa.
3. According to actual production requirements, in order to increase the bonding force between the surface of the base cloth and the composite film layer and improve the compactness of the composite film layer on the surface of the base cloth, if the moisture of the base cloth is too high, the base cloth is firstly sent into a heating chamber for secondary heating and drying, and then is sent into a process chamber for production. The temperature of secondary heating and drying is set to be 40-150 ℃, for the fiber base cloth with higher water content, the base cloth is heated and dried under the atmospheric environment, and the base cloth can be quickly remoistened, so that the secondary heating and drying are carried out under the vacuum environment, and the evaporated water vapor is continuously pumped away from the cavity while heating.
4. And filling working gas into each process chamber according to the process requirement. The working gas can be argon, mixed gas of argon and oxygen, mixed gas of argon and nitrogen, and mixed gas of argon, oxygen and nitrogen, and the flow of the filling gas is adjusted to ensure that the vacuum degree of each process chamber is 8.0E-2-3E-1 Pa.
When the buffer layer is deposited, the total production current is adjusted to be 10-120A (the total production current is correspondingly increased along with the increase of the production speed in the production current range when the production speed is 1 m/min), and the film thickness is 10-100 nm;
when the reflecting layer is deposited, the total production current is adjusted to be 5-50A (the total production current is correspondingly increased along with the increase of the production speed in the production current range when the production speed is 1 m/min), and the film thickness is 20-300 nm;
when the first protective layer is deposited, the total production current is adjusted to be 10-120A (the total production current is correspondingly increased along with the increase of the production speed in the production current range when the production speed is 1 m/min), and the film thickness is 10-100 nm;
when the color generating layer is deposited, the total production current is adjusted to be 10-80A (the total production current is correspondingly increased along with the increase of the production speed in the production current range when the production speed is 1 m/min), and the film thickness is 6-200 nm;
when the second protective layer is deposited, the total production current is adjusted to be 10-120A, (the total production current is correspondingly increased along with the increase of the production speed in the production current range when the production speed is 1 m/min), and the film thickness is 10-100 nm.
5. Stopping the machine to deflate after the production is finished, taking out the fabric, sampling for color fastness detection, and putting the rest fabric into a cloth storage chamber to finish the production.
It should be specially noted that, the color of the fiber fabric is different due to different film thicknesses, and the color of the fiber fabric obtained by the production method is different, and most of the color of the fiber fabric is a composite color, wherein the composite color means that other auxiliary colors exist besides a main color, for example, the color of the sample related to the embodiment of the present invention is the composite color, and the composite film has reflectivity in the whole wave band of the visible light area, but the reflectivity is different.
Example 1
Taking the case of depositing the composite film on the surface of the kasuga base fabric by utilizing the magnetron sputtering winding coating technology as an example, the production steps are as follows:
1. preparing the Chunzhan required by production, cleaning and drying, removing surface stains, and removing water.
2. And (3) connecting the pretreated Chunzhan to an unwinding device, keeping the surface of the fabric flat, then sealing a chamber, starting air extraction, and sputtering all targets required by the secondary production to clean the surface of the targets when the vacuum degree is increased to 5.0E-3 Pa.
3. The base cloth passes through the heating chamber before entering the process chamber, and the synthetic fiber with low moisture content, namely the Chunzea textile, can directly pass through without heating and drying.
4. The shoun base fabric was conveyed into the process chamber at a production speed of 1m/min to start the deposition of the buffer layer. Selecting Ti as a buffer layer, wherein the number of targets is 2, the current of each target is 25A, the corresponding total sputtering power is 17.1KW, the introduced argon amount is 660Sccm, and the vacuum degree of a process chamber is 1.6E-1 Pa; then depositing a reflecting layer Cu (z) and Cu (y) on the Ti film layer of the buffer layer, wherein the number of targets is 2, the current of each target is 25A, the corresponding total sputtering power is 21KW, the introduced argon amount is 310Sccm, the vacuum degree of the process chamber is 1.1E-1Pa, and in all embodiments of the invention, Cu (z) represents pure copper and Cu (y) represents brass; continuously depositing TiN on the reflecting layer to serve as a first protective layer, wherein Ti targets are adopted as the targets, the number of the targets is 2, the current of each target is 25A, the total sputtering power is 12.4KW, the amount of argon and nitrogen introduced into the target is respectively 250Sccm and 430Sccm, and the vacuum degree of the process chamber is 1.4E-1 Pa; continuously depositing a Cu (z) O/Cu (y) O color generation layer on the first protective layer, wherein the currents of the Cu (z) target and the Cu (y) target are respectively and gradually increased from 5A to 15A, the span of each step is 2A, the corresponding total sputtering power is increased from 2.1KW to 8.2KW, the amount of introduced argon and oxygen is 220Sccm and 380Sccm respectively, and the vacuum degree of the process chamber is 1.2E-1 Pa; and finally depositing TiN on the color generating layer to serve as a second protective layer, wherein the number of the target materials is 3, the current of each target material is 20A, the corresponding total sputtering power is 21KW, the amount of argon and nitrogen introduced into the color generating layer is respectively 250Sccm and 420Sccm, and the vacuum degree of the process chamber is 1.5E-1 Pa.
5. Stopping the machine after air bleeding, sampling, inspecting, testing the visible light reflection spectrogram, and performing color fastness detection on the sample in the embodiment by using a traditional detection method.
The color fastness detection comprises tests of soaping color fastness (small sample), rubbing color fastness, chlorine water color fastness, non-chlorine bleaching color fastness, dry cleaning color fastness, actual washing color fastness (ready-made clothes and fabrics), perspiration color fastness, water color fastness, illumination color fastness, sea water color fastness and saliva color fastness, detection results of 5 samples in the embodiment can meet the requirements of GB/T2660 plus 2017 shirt standard, wherein soaping and perspiration fastness rating is more than 2 grade.
In the film structure of the sample of this embodiment, the thickness of the buffer layer Ti film is 93nm, the thickness of the reflective layer cu (z)/cu (y) is 270nm, the current of each copper target of the color generation layer is 5A, 7A, 9A, 11A, 13A and 15A, the thickness of the corresponding color generation layer cu (z) O/cu (y) O is 8nm, 13nm, 18nm, 23nm, 28nm and 33nm, the thickness of the first protection layer TiN is 24nm, and the thickness of the second protection layer TiN is 41 nm. The visible light reflection spectrograms of the color generating layers with 6 different thicknesses are shown in the attached figures 2, 3, 4, 5, 6 and 7, and the different film thicknesses have strong reflection to the light with different wave bands.
Example 2
Taking the case of depositing the composite film on the surface of the kasuga base fabric by utilizing the magnetron sputtering winding coating technology as an example, the production steps are as follows:
1. preparing the Chunzhan required by production, cleaning and drying, removing surface stains, and removing water.
2. And (3) connecting the pretreated Chunzhan to an unwinding device, keeping the surface of the fabric flat, then sealing a chamber, starting air extraction, and sputtering all targets required by the secondary production to clean the surface of the targets when the vacuum degree is increased to 5.0E-3 Pa.
3. The base cloth passes through the heating chamber before entering the process chamber, and the synthetic fiber with low moisture content, namely the Chunzea textile, can directly pass through without heating and drying.
4. The shoun base fabric was conveyed into the process chamber at a production speed of 1m/min to start the deposition of the buffer layer. The buffer layer is TiN, Ti targets are adopted, the number of the targets is 4, the current of each target is 25A, the corresponding total sputtering power is 33.3KW, the amount of argon and nitrogen introduced respectively is 150Sccm and 530Sccm, and the vacuum degree of the process chamber is 1.5E-1 Pa; then depositing a reflecting layer Cu (y) on the buffer layer, wherein the number of targets is 1, the current of each target is 20A, the corresponding total sputtering power is 7.3KW, the amount of introduced argon is 420Sccm, and the vacuum degree of the process chamber is 1.6E-1 Pa; continuously depositing TiN on the reflecting layer to serve as a first protective layer, wherein the number of the target materials is 4, the current of each target material is 20A, the total sputtering power is 22.3KW, the amount of argon and nitrogen introduced into the target materials is 160Sccm and 530Sccm respectively, and the vacuum degree of the process chamber is 1.5E-1 Pa; continuously depositing a Cu (y) O color generation layer on the first protective layer, gradually increasing the current of a Cu (y) target from 14A to 20A, wherein the span of each step is 2A, the corresponding total sputtering power is increased from 4.7KW to 8.6KW, the amount of introduced argon and oxygen is 170Sccm and 380Sccm respectively, and the vacuum degree of a process chamber is 1.0E-1 Pa; and finally depositing TiN on the color generating layer to serve as a second protective layer, wherein the number of the target materials is 4, the current of each target material is 25A, the corresponding total sputtering power is 35KW, the amount of argon and nitrogen introduced into the process chamber is 160Sccm and 530Sccm respectively, and the vacuum degree of the process chamber is 1.5E-1 Pa.
5. Stopping the machine after air bleeding, sampling, inspecting, testing the visible light reflection spectrogram, and performing color fastness detection on the sample in the embodiment by using a traditional detection method.
The color fastness detection comprises tests of soaping color fastness (small sample), rubbing color fastness, chlorine water color fastness, non-chlorine bleaching color fastness, dry cleaning color fastness, actual washing color fastness (ready-made clothes and fabrics), perspiration color fastness, water color fastness, illumination color fastness, sea water color fastness and saliva color fastness, detection results of 5 samples in the embodiment can meet the requirements of GB/T2660 plus 2017 shirt standard, wherein soaping and perspiration fastness rating is more than 2 grade.
In the film structure of the sample of this embodiment, the thickness of the buffer layer TiN film is 64nm, the thickness of the reflective layer cu (y) is 94nm, the current of each copper target of the color generation layer is 14A, 16A, 18A, and 20A, the thickness of the corresponding color generation layer cu (y) O is 30.5nm, 36nm, 42nm, and 47nm, the thickness of the first protection layer TiN is 43nm, and the thickness of the second protection layer TiN is 67 nm. The visible light reflection spectrograms of the color generating layers with 4 different thicknesses are shown in the attached figures 8, 9, 10 and 11, and the different film thicknesses have strong reflection to the light with different wave bands.
Example 3
Taking the example of plating a composite film layer on the surface of the silk-like base cloth by utilizing the magnetron sputtering winding coating technology, the production steps are as follows:
1. and preparing white imitated silk required by production, cleaning and drying, removing surface stains, and removing moisture.
2. And (3) connecting the pretreated imitated silk onto an unwinding device, keeping the surface of the fabric flat, then sealing a chamber, starting air extraction, and sputtering all target materials required by the secondary production to clean the surface of the target materials when the vacuum degree is increased to 5.0E-3 Pa.
3. The base cloth passes through the heating chamber before entering the process chamber, and the synthetic fiber of the imitated silk with low water content does not need to be heated and dried for the second time.
4. The silk-like base cloth is conveyed into the process chamber at the production speed of 1m/min to start the deposition of the buffer layer. The buffer layer is TiN, Ti targets are adopted, the number of the targets is 4, the current of each target is 25A, the corresponding total sputtering power is 34.7KW, the amount of argon and nitrogen introduced respectively is 160Sccm and 530Sccm, and the vacuum degree of the process chamber is 1.5E-1 Pa; then depositing a reflecting layer Cu (y) on the buffer layer, wherein the number of targets is 1, the current of each target is 20A, the corresponding total sputtering power is 8.1KW, the amount of introduced argon is 340Sccm, and the vacuum degree of the process chamber is 1.4E-1 Pa; continuously depositing TiN on the reflecting layer to serve as a first protective layer, wherein the number of the target materials is 3, the current of each target material is 20A, the total sputtering power is 16.4KW, the amount of argon and nitrogen introduced into the target materials is 160Sccm and 530Sccm respectively, and the vacuum degree of the process chamber is 1.5E-1 Pa; continuously depositing a Cu (y) O color generation layer on the first protective layer, wherein the current of a Cu (y) target is 20A, the corresponding total sputtering power is 10.7KW, the amount of introduced argon and oxygen is 170Sccm and 380Sccm respectively, and the vacuum degree of a process chamber is 1.0E-1 Pa; and finally depositing TiN on the color generating layer to serve as a second protective layer, wherein the number of the target materials is 2, the current of each target material is 20A, the corresponding total sputtering power is 16.1KW, the amount of argon and nitrogen introduced into the color generating layer are respectively 160Sccm and 530Sccm, and the vacuum degree of the process chamber is 1.5E-1 Pa.
5. Stopping the machine after air bleeding, sampling, inspecting, testing the visible light reflection spectrogram, and performing color fastness detection on the sample in the embodiment by using a traditional detection method.
The color fastness detection comprises tests of soaping color fastness (small sample), rubbing color fastness, chlorine water color fastness, non-chlorine bleaching color fastness, dry cleaning color fastness, actual washing color fastness (ready-made clothes and fabrics), perspiration color fastness, water color fastness, illumination color fastness, sea water color fastness and saliva color fastness, detection results of 5 samples in the embodiment can meet the requirements of GB/T2660 plus 2017 shirt standard, wherein soaping and perspiration fastness rating is more than 2 grade.
In the film structure of the sample of this embodiment, the thickness of the buffer layer TiN film is 66nm, the thickness of the reflective layer cu (y) is 105nm, the thickness of the color generation layer cu (y) O is 59nm, the thickness of the first protective layer TiN is 32nm, and the thickness of the second protective layer TiN is 32 nm. The visible reflectance spectrum of this sample is shown in FIG. 12, which reflects predominantly green.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
Claims (10)
1. The color fiber fabric is characterized in that at least one surface of the color fiber fabric is deposited with a composite film layer, and the composite film layer sequentially comprises a buffer layer, a reflecting layer, a first protective layer, a color generation layer and a second protective layer from bottom to top; the color generation layer comprises ZnO and Fe2O3、TiO2And CuO; the color of the colored fibers varies with the thickness of the color-producing layer.
2. The colored fiber of claim 1, wherein the thickness of the color-forming layer is 6 to 200 nm.
3. The colored fiber of claim 1, wherein the buffer layer comprises at least one of Ti, TiN, and nitrided stainless steel.
4. The colored fiber of claim 1, wherein the buffer layer has a thickness of 10 to 100 nm.
5. The colored fiber of claim 1, wherein the reflective layer comprises Ag and/or Cu.
6. The colored fiber of claim 1, wherein the reflective layer has a thickness of 20 to 300 nm.
7. The colored fiber of claim 1, wherein the first protective layer comprises TiN and/or nitrided stainless steel.
8. The colored fiber of claim 1, wherein the first protective layer has a thickness of 10 to 100 nm.
9. The colored fiber of claim 1, wherein the second protective layer comprises TiO2And/or SiO2And/or TiN.
10. The colored fiber of claim 1 or 9, wherein the second protective layer has a thickness of 10 to 100 nm.
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