CN211142058U - Special settler for removing floating impurities from cane juice - Google Patents
Special settler for removing floating impurities from cane juice Download PDFInfo
- Publication number
- CN211142058U CN211142058U CN201922064113.9U CN201922064113U CN211142058U CN 211142058 U CN211142058 U CN 211142058U CN 201922064113 U CN201922064113 U CN 201922064113U CN 211142058 U CN211142058 U CN 211142058U
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- barrel body
- cylinder
- cylinder body
- spacer sleeve
- outer barrel
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- 235000011389 fruit/vegetable juice Nutrition 0.000 title claims abstract description 50
- 239000012535 impurity Substances 0.000 title claims abstract description 20
- 125000006850 spacer group Chemical group 0.000 claims abstract description 28
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 239000002994 raw material Substances 0.000 claims abstract description 12
- 238000007789 sealing Methods 0.000 claims description 6
- 230000003028 elevating effect Effects 0.000 claims 1
- 241000609240 Ambelania acida Species 0.000 abstract description 8
- 239000010905 bagasse Substances 0.000 abstract description 8
- 239000000126 substance Substances 0.000 abstract description 4
- 239000003814 drug Substances 0.000 abstract description 2
- 240000000111 Saccharum officinarum Species 0.000 description 25
- 235000007201 Saccharum officinarum Nutrition 0.000 description 23
- CNNRPFQICPFDPO-UHFFFAOYSA-N octacosan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCCO CNNRPFQICPFDPO-UHFFFAOYSA-N 0.000 description 12
- 229960002666 1-octacosanol Drugs 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000012528 membrane Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000005374 membrane filtration Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000002203 pretreatment Methods 0.000 description 2
- LXNHXLLTXMVWPM-UHFFFAOYSA-N pyridoxine Chemical compound CC1=NC=C(CO)C(CO)=C1O LXNHXLLTXMVWPM-UHFFFAOYSA-N 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- BUGBHKTXTAQXES-UHFFFAOYSA-N Selenium Chemical compound [Se] BUGBHKTXTAQXES-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 235000001014 amino acid Nutrition 0.000 description 1
- 150000001413 amino acids Chemical class 0.000 description 1
- 230000002929 anti-fatigue Effects 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 230000035622 drinking Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 235000020510 functional beverage Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 230000004060 metabolic process Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- RADKZDMFGJYCBB-UHFFFAOYSA-N pyridoxal hydrochloride Natural products CC1=NC=C(CO)C(C=O)=C1O RADKZDMFGJYCBB-UHFFFAOYSA-N 0.000 description 1
- 239000011669 selenium Substances 0.000 description 1
- 229910052711 selenium Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000011573 trace mineral Substances 0.000 description 1
- 235000013619 trace mineral Nutrition 0.000 description 1
- 235000019158 vitamin B6 Nutrition 0.000 description 1
- 239000011726 vitamin B6 Substances 0.000 description 1
- 229940011671 vitamin b6 Drugs 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
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Abstract
The utility model provides a special settler for removing floating impurities from cane juice, which is provided with an outer cylinder body, wherein the position of the outer side of the cylinder body of the outer cylinder body, which is close to the top surface, is respectively connected with a raw material inlet and a scum overflow port, the bottom surface of the cylinder body of the outer cylinder body is provided with a conical back cover, a plurality of vertical spoilers are longitudinally and evenly distributed on the inner wall of the conical surface of the conical back cover, and the lowest end of the conical back cover is connected with a bottom discharge valve; a middle spacer sleeve is arranged in the inner frame of the outer cylinder body; a central overflow cylinder is erected in the middle spacer sleeve, and the lower part of the central overflow cylinder is connected with a liquid outlet pipeline; the liquid outlet pipeline obliquely penetrates out from one side of the conical back cover of the outer cylinder body. This settler realizes separating impurities such as bagasse and silt in the cane juice through setting up a plurality of integrated configuration, and its mode that adopts the physics to subside completely handles the cane juice, need not add any chemical medicine, also need not provide extra power, therefore this special settler when getting rid of impurity, does not influence the quality of cane juice.
Description
Technical Field
The utility model relates to a sugarcane juice deep-processing technical field specifically is a special settler for getting rid of floating impurity in sugarcane juice.
Background
The sugarcane contains abundant sugar and moisture, and also contains nutrition such as octacosanol, amino acid, polyphenol, vitamin B6 and the like which are very beneficial to human metabolism, and beneficial trace elements such as selenium, zinc, calcium, iron and the like, wherein the octacosanol is a universally recognized anti-fatigue functional substance and is very beneficial to human bodies, but the octacosanol mainly exists in sugarcane wax attached to sugarcane peels, so that people cannot eat the octacosanol which is precious in the sugarcane when eating the sugarcane daily or drinking sugarcane juice squeezed by a conventional juicer. The sugarcane is mainly used for industrial sugar production besides being eaten as fruits, when the industrial sugar production is carried out, the sugarcane and sugarcane peel are firstly torn and broken into a filamentous sugarcane material by a tearing machine, so that fibrous tissues of the sugarcane are torn, then the filamentous sugarcane material is fully squeezed by a multi-stage squeezer in sequence, and at the moment, octacosanol which is precious in the sugarcane peel can be separated out into sugarcane primary-pressure juice together with cane wax, so that a production line for extracting and preparing pure sugarcane plant cell water beverage by utilizing the sugarcane primary-pressure juice of a sugar refinery is specially designed, and the functional beverage capable of keeping most beneficial components including octacosanol in the sugarcane is produced.
The production line that we designed adopts tertiary membrane filtration system to separate the cane juice and filter, still is provided with the pre-treatment system before the membrane is crossed to the cane juice at tertiary membrane filtration system's front end, and this pre-treatment system before the membrane is crossed to the cane juice includes level four processing system, the utility model discloses a settler belongs to a key equipment in the second grade processing system for get rid of impurity such as the bagasse and silt of suspension in the cane juice. In the second-stage treatment system, in order to not destroy beneficial components in the cane juice and obtain cane juice clear liquid by adding chemical agents into the cane juice according to an industrial sugar making process, the cane juice is clarified in a purely physical mode, so that the second-stage treatment system is specially provided with a special settler for removing floating impurities from the cane juice.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a cane juice gets rid of and floats special settler of miscellaneous, it crosses a key equipment in pretreatment systems's second grade processing system before the membrane as cane juice for get rid of the impurity such as bagasse and silt of suspension in cane juice.
The utility model discloses a concrete technical scheme as follows:
a special settler for removing floating impurities in cane juice is provided with an outer cylinder body, wherein the cylinder body of the outer cylinder body is a longitudinal large cylinder, the top surface of the cylinder body of the outer cylinder body is open, the position of the outer side of the cylinder body of the outer cylinder body, which is close to the top surface, is respectively connected with a raw material inlet and a scum overflow port, wherein the raw material inlet is horizontally arranged and tangentially connected with the circumference of the outer side of the cylinder body of the outer cylinder body, and the scum overflow port is arranged at the side of the raw material inlet; the bottom surface of the outer cylinder body is provided with a conical sealing bottom, a plurality of vertically arranged spoilers are longitudinally and uniformly distributed on the inner wall of the conical surface of the conical sealing bottom, and the lowest end of the conical sealing bottom is connected with a bottom discharge valve; the inner part of the outer barrel body is provided with a middle spacer sleeve through a bracket, the middle spacer sleeve is a longitudinal cylinder which has a smaller caliber than that of the outer barrel body and is communicated up and down, and the middle spacer sleeve is level with the upper and lower heights of the outer barrel body and the axial lead of the middle spacer sleeve is coincident; a central overflow cylinder is erected at the position close to the center inside the middle spacer sleeve through a bracket, the cylinder body of the central overflow cylinder is a longitudinal small cylinder with the diameter smaller than that of the opening of the middle spacer sleeve, the top surface of the cylinder body of the central overflow cylinder is open, clear juice overflow ports which are uniformly distributed along the circumference of the cylinder wall are arranged at the position close to the upper part of the cylinder body of the central overflow cylinder, and the lower part of the cylinder body of the central overflow cylinder is connected with a liquid outlet pipeline; the liquid outlet pipeline extends downwards in the middle spacer sleeve and penetrates out of the middle spacer sleeve, and then penetrates out of one side of the conical back cover of the outer barrel body in an inclined mode, and therefore a clear juice outlet is formed.
Furthermore, the scum overflow port is a bracket welded on the outer side of the opening on the side surface of the outer barrel body, the bracket is communicated with the inner part of the outer barrel body, the top surface of the bracket is open, and the bottom surface of the bracket is connected with a pipe joint extending downwards to serve as a scum outlet.
Furthermore, the lower part of outer barrel still is equipped with a plurality of stabilizer blades, erects the support by the stabilizer blade to outer barrel to the operation of being convenient for.
The utility model discloses a cane juice gets rid of special settler of superficial miscellaneous that floats realizes separating impurities such as bagasse and silt in the cane juice through setting up a plurality of integrated configuration, and its mode that adopts the physics to subside completely comes to handle the cane juice, need not add any chemical medicine, also need not provide extra power, consequently this special settler when getting rid of impurity, does not influence the quality of cane juice to can prepare the pure sugarcane plant cell water drink that does not contain any additive in follow-up production. The special settler is simple in structure and convenient to use, has the advantages of high treatment efficiency, energy conservation and environmental protection, and is very suitable for removing impurities such as bagasse and silt suspended in cane juice.
Drawings
FIG. 1 is a schematic view of the whole structure of the special settler for removing floating impurities in sugarcane juice.
Fig. 2 is a front view of fig. 1.
Fig. 3 is a top view of fig. 2.
Fig. 4 is a schematic sectional view taken along the line a-a in fig. 3.
In the figure: 1-outer cylinder body, 2-raw material inlet, 3-scum overflow port, 3.1-bracket, 3.2-scum outlet, 4-spoiler, 5-bottom discharge valve, 6-bracket, 7-middle spacer sleeve, 8-central overflow cylinder, 8.1-clear juice overflow port, 9-liquid outlet pipeline, 9.1-clear juice outlet and 10-support leg.
Detailed Description
The following describes the embodiments of the present invention with reference to the accompanying drawings.
As shown in figures 1-4, the special settler for removing floating impurities in sugarcane juice is provided with an outer barrel body 1, the barrel body of the outer barrel body 1 is a longitudinal large cylinder, the top surface of the barrel body of the outer barrel body 1 is open, the position, close to the top surface, of the outer side of the barrel body of the outer barrel body 1 is respectively connected with a raw material inlet 2 and a scum overflow port 3, wherein the raw material inlet 2 is horizontally arranged and is tangentially connected with the outer side circumference of the barrel body of the outer barrel body 1, and the scum overflow port 3 is arranged at the side of the raw material inlet 2. The scum overflow port 3 is a bracket 3.1 welded on the outer side of the opening on the side surface of the barrel body of the outer barrel body 1, the bracket 3.1 is communicated with the inner part of the outer barrel body 1, the top surface of the bracket 3.1 is open, and the bottom surface of the bracket 3.1 is connected with a pipe joint extending downwards to serve as a scum outlet 3.2. The bottom surface of the barrel body of the outer barrel body 1 is provided with a conical back cover, a plurality of spoilers 4 which are vertically arranged are longitudinally and evenly distributed on the inner wall of the conical surface of the conical back cover, and the bottom discharge valve 5 is connected to the lowest end of the conical back cover. The inner part of the barrel body of the outer barrel body 1 is provided with a middle spacer sleeve 7 through a bracket 6, the middle spacer sleeve 7 is a vertical cylinder which has a smaller caliber than the barrel body of the outer barrel body 1 and is penetrated up and down, and the middle spacer sleeve 7 is flush with the upper and lower heights of the barrel body of the outer barrel body 1 and the axial lead of the middle spacer sleeve is coincident. A central overflow cylinder 8 is erected at the upper position of the center inside the middle spacer sleeve 7 through a support 6, the cylinder body of the central overflow cylinder 8 is a longitudinal small cylinder with a smaller caliber than that of the middle spacer sleeve 7, the top surface of the cylinder body of the central overflow cylinder 8 is open, clear juice overflow ports 8.1 which are uniformly distributed along the circumference of the cylinder wall are arranged at the upper position of the cylinder body of the central overflow cylinder 8, and the lower part of the cylinder body of the central overflow cylinder 8 is connected with a liquid outlet pipeline 9. The liquid outlet pipe 9 extends downwards in the middle spacer sleeve 7 and penetrates out of the middle spacer sleeve 7, and then penetrates out of one side of the conical bottom cover of the outer cylinder body 1 in an inclined mode, and therefore a clear juice outlet 9.1 is formed. The lower part of the outer cylinder body 1 is also provided with a plurality of support legs 10, and the outer cylinder body 1 is elevated and supported by the support legs 10.
The working principle of the special settler for removing floating impurities from cane juice is as follows: sugarcane juice containing impurities such as bagasse and silt is tangentially sprayed into the outer barrel body 1 from the raw material inlet 2, so that the sugarcane juice forms a rotating liquid surface in a separation layer between the outer barrel body 1 and the middle separation sleeve 7 to generate a certain centrifugal force, large-particle bagasse with high density in the sugarcane juice, silt and other insoluble substances fall to the bottom along the inner wall of the barrel body of the outer barrel body 1 under the combined action of the centrifugal force and gravity, precipitates are formed under the blocking action of the flow baffle 4 on the conical sealed bottom of the outer barrel body 1, and the precipitates can be discharged outside by controlling the bottom discharge valve 5 at the lower end of the conical sealed bottom of the outer barrel body 1; the foam and the scum generated by the rotating liquid surface enter the bracket 3.1 of the scum overflow port 3 under the action of centrifugal force and are discharged outwards from a scum outlet 3.2 at the lower end of the bracket; the cane juice slowly rises in the interlayer between the middle spacer sleeve 7 and the central overflow cylinder 8, then flows into the central overflow cylinder 8 from a juice overflow port 8.1 at the upper part of the central overflow cylinder 8, and is discharged outwards from a juice outlet 9.1 through a liquid outlet pipe 9; therefore, the impurities such as bagasse, silt and the like in the cane juice are purely physically separated.
The above-mentioned drawings are only exemplary embodiments of the present invention and are not intended to limit the present invention, and any modifications or equivalent substitutions and improvements made within the spirit and principles of the present invention should be included within the scope of the present invention.
Claims (3)
1. The utility model provides a special settler of superficial miscellaneous is got rid of to cane juice which characterized by: the settler comprises an outer barrel body of the settler, wherein the barrel body of the outer barrel body is a longitudinal large barrel, the top surface of the barrel body of the outer barrel body is open, the position of the outer side of the barrel body of the outer barrel body, which is close to the top surface, is respectively connected with a raw material inlet and a scum overflow port, the raw material inlet is horizontally arranged and tangentially connected with the outer side circumference of the barrel body of the outer barrel body, and the scum overflow port is arranged at the side of the raw material inlet; the bottom surface of the outer cylinder body is provided with a conical sealing bottom, a plurality of vertically arranged spoilers are longitudinally and uniformly distributed on the inner wall of the conical surface of the conical sealing bottom, and the lowest end of the conical sealing bottom is connected with a bottom discharge valve; the inner part of the outer barrel body is provided with a middle spacer sleeve through a bracket, the middle spacer sleeve is a longitudinal cylinder which has a smaller caliber than that of the outer barrel body and is communicated up and down, and the middle spacer sleeve is level with the upper and lower heights of the outer barrel body and the axial lead of the middle spacer sleeve is coincident; a central overflow cylinder is erected at the position close to the center inside the middle spacer sleeve through a bracket, the cylinder body of the central overflow cylinder is a longitudinal small cylinder with the diameter smaller than that of the opening of the middle spacer sleeve, the top surface of the cylinder body of the central overflow cylinder is open, clear juice overflow ports which are uniformly distributed along the circumference of the cylinder wall are arranged at the position close to the upper part of the cylinder body of the central overflow cylinder, and the lower part of the cylinder body of the central overflow cylinder is connected with a liquid outlet pipeline; the liquid outlet pipeline extends downwards in the middle spacer sleeve and penetrates out of the middle spacer sleeve, and then penetrates out of one side of the conical back cover of the outer barrel body in an inclined mode, and therefore a clear juice outlet is formed.
2. The special settler for removing floating impurities in cane juice according to claim 1, which is characterized in that: the scum overflow port is a bracket welded outside the opening on the side surface of the outer barrel body, the bracket is communicated with the inside of the outer barrel body, the top surface of the bracket is open, and the bottom surface of the bracket is connected with a pipe joint extending downwards to serve as a scum outlet.
3. The special settler for removing floating impurities in cane juice according to claim 1, which is characterized in that: the lower part of the outer cylinder body is also provided with a plurality of support legs, and the outer cylinder body is supported by the support legs in an elevating way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922064113.9U CN211142058U (en) | 2019-11-26 | 2019-11-26 | Special settler for removing floating impurities from cane juice |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922064113.9U CN211142058U (en) | 2019-11-26 | 2019-11-26 | Special settler for removing floating impurities from cane juice |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211142058U true CN211142058U (en) | 2020-07-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922064113.9U Active CN211142058U (en) | 2019-11-26 | 2019-11-26 | Special settler for removing floating impurities from cane juice |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211142058U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111974060A (en) * | 2020-08-08 | 2020-11-24 | 高元琴 | Sewage treatment equipment and method |
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2019
- 2019-11-26 CN CN201922064113.9U patent/CN211142058U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111974060A (en) * | 2020-08-08 | 2020-11-24 | 高元琴 | Sewage treatment equipment and method |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: No. 605, 6th Floor, Building B, Standard Factory Building 1, No. 189 Development Avenue, Xixiangtang District, Nanning City, Guangxi Zhuang Autonomous Region, 530009 Patentee after: Guangxi Yemao Health Technology Co.,Ltd. Country or region after: China Address before: 530007 floor 6, block B, building 1, gonggu, Wall Street, No. 189, development avenue, XiXiangTang District, Nanning City, Guangxi Zhuang Autonomous Region Patentee before: GUANGXI YEMAO FOOD Co.,Ltd. Country or region before: China |