CN211125184U - Novel energy-conserving oxygen-free copper stranded conductor's transposition device - Google Patents
Novel energy-conserving oxygen-free copper stranded conductor's transposition device Download PDFInfo
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- CN211125184U CN211125184U CN201922273169.5U CN201922273169U CN211125184U CN 211125184 U CN211125184 U CN 211125184U CN 201922273169 U CN201922273169 U CN 201922273169U CN 211125184 U CN211125184 U CN 211125184U
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Abstract
The utility model belongs to the technical field of cable processing, and discloses a novel energy-saving stranding device for oxygen-free copper stranded wires, which comprises a rotating motor, a pay-off reel, a wire separating reel, a guide mechanism and a take-up mechanism, wherein the rotating motor is fixedly connected with the pay-off reel and the wire separating reel in sequence through a rotating shaft; the wire distributing disc comprises an inner disc and an outer ring which are fixedly connected through a plurality of connecting rods, a plurality of wire distributing holes are distributed in the connecting rods, fan blades are arranged between the adjacent connecting rods, the guide mechanism comprises a wire conduit fixed on the cold water tank, the outer wall of the wire conduit is wound with a snake-shaped condensation pipe communicated with the cold water tank, and the inlet and the outlet of the wire conduit are provided with cleaning devices. The utility model not only can respectively carry out dust removal and cooling before twisting to the oxygen-free copper single wire, but also can carry out dust removal and cooling to the twisted oxygen-free copper stranded wire, thereby improving the product quality; the cooling method is simple and effective, avoids direct contact with water, saves subsequent wiping and drying processes, reduces cost, saves resources and has high working efficiency.
Description
Technical Field
The utility model relates to a cable processing technology field especially relates to a novel transposition of energy-conserving anaerobic copper stranded conductor device.
Background
The power cable mostly adopts a copper conductor as a cable core material, particularly an oxygen-free copper stranded wire, has the characteristics of high material hardness, good heat resistance and the like, but when the power cable is stranded, firstly, the mutual extrusion friction among the oxygen-free copper wires is easy to generate copper scraps along with the temperature rise of a die in the stranding process of a stranding machine. Copper scraps powder is accumulated in a conduit, the surface of a stranded cable core is easily roughened, and even the oxygen-free copper wire is heated to be hardened, the oxygen-free copper single wire is easily broken when being attached to the surface of the cable core, and the whole cable core is broken when the oxygen-free copper wire is serious. Secondly, the oxygen-free copper wire is prevented from being contaminated by impurities as much as possible during stranding, otherwise the stranding quality of the oxygen-free copper wire is influenced,
in addition, during the stranding process of the oxygen-free copper wire, a large amount of heat is generated due to friction in the process of processing by the devices in the guiding process and the like, the oxygen-free copper stranded wire cannot be normally used or used in the following process due to heat accumulation, and meanwhile, the temperature is sharply increased due to the large amount of heat, so that the service life of the wire is shortened. In the prior art, the problem is often solved by soaking and cooling, but after soaking and cooling, water stains on the surface of the cable need to be wiped off by blowing water and drying equipment, so that the procedure is complex and energy is wasted.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming current technical problem, providing a novel transposition of energy-conserving anaerobic copper stranded conductor device.
In order to achieve the purpose, the utility model is implemented according to the following technical scheme:
a novel energy-saving stranding device for oxygen-free copper stranded wires comprises a rotating motor, a pay-off reel, a wire distribution reel, a guide mechanism and a wire collecting mechanism, wherein an output shaft of the rotating motor is fixedly connected with a rotating shaft, the rotating shaft is fixedly connected with the centers of the pay-off reel and the wire distribution reel in sequence, and a plurality of wire rollers are fixedly arranged on the pay-off reel;
the wire distributing plate comprises an inner plate and an outer ring, the inner plate is fixedly connected with the outer ring through a plurality of connecting rods, the connecting rods are uniformly distributed in a radial shape along the circumferential direction of the inner plate, a plurality of wire distributing holes matched with the wire rollers are uniformly formed in the connecting rods, fan blades are arranged between the adjacent connecting rods, and the fan blades are fixedly connected with the inner plate;
guiding mechanism includes cold water storage cistern, conduit, the conduit passes through the support to be fixed at the top of cold water storage cistern, and the direction and the wire distributing board of conduit are perpendicular, and the outer wall winding of conduit has snakelike condenser pipe, snakelike condenser pipe and cold water storage cistern intercommunication, the import and the export of conduit all are provided with cleaning device, cleaning device can dismantle with the conduit and be connected.
The take-up mechanism is a common device in the field, such as a winding roller matched with a conduit, and the structure and the specific arrangement mode thereof are not described herein again.
The fan blades on the branching plate blast air to the conductor pipe when the branching plate rotates, so that dust impurities stained on oxygen-free copper single wires extending out of branching holes of the branching plate can be completely blown, copper scraps generated by stranding of the oxygen-free copper single wires at the inlet of the conductor pipe can be blown away, the oxygen-free copper single wires are prevented from being stained on the surface of the stranded oxygen-free copper stranded wires, and wind generated by the fan blades can also take away a large part of heat generated by stranding friction of the oxygen-free copper single wires at the inlet of the conductor pipe, so that the cooling effect is achieved; the snakelike condenser pipe outside the wire pipe further cools the stranded oxygen-free copper stranded wire, the step avoids the direct contact of the oxygen-free copper stranded wire and water, the subsequent wiping and drying processes are omitted, the cost is reduced, the resources are saved, and the water in the cold water tank can be recycled, so that the energy is saved and the environment is protected; cleaning devices arranged at the inlet and the outlet of the conduit can carry out secondary cleaning on the stranded oxygen-free copper stranded wire, so that the phenomenon that the residual copper scraps and dust are stained on the surface of the oxygen-free copper stranded wire to influence the product quality is avoided.
Preferably, the inlet of the conduit is provided with a conical air guide cover, the end with the smaller diameter of the air guide cover is fixedly connected with the conduit, and the open end with the larger diameter of the air guide cover is opposite to the distribution board. The fan blade is arranged at the position of the wind guide cover, the wind guide cover can guide the wind blown to the wire guide pipe by the fan blade, copper scraps and dust are prevented from being scattered when the wind power is increased, the environment is polluted or secondary pollution is generated on oxygen-free copper stranded wires, the blown copper scraps and dust can slide down along the inner wall of the wind guide cover, and the wind guide cover is convenient to collect and utilize for the second time, and the fan blade is energy-saving and environment-friendly.
Preferably, the cleaning device comprises a cleaning ring, bristles are distributed on the inner wall of the cleaning ring in a circumferential radial mode, bolts are fixedly connected to the side face of the cleaning ring, and internal threads matched with the bolts are arranged on the inner walls of the inlet and the outlet of the conduit. The cleaning device is detachably connected with the conduit pipe, so that the bristles can be replaced in time when worn, and the cleaning effect can be improved.
Preferably, be equipped with refrigerator and water pump in the cold water storage cistern, the water pump is connected with snakelike condenser pipe, and this department sets up the radiating action that has increased snakelike condenser pipe to the conduit, realizes the cyclic utilization of water resource, and is energy-efficient environmental protection.
The utility model discloses in still including other subassemblies that can make the device normal use, it all belongs to the conventional selection in this field, like fixed a plurality of line rollers that set up on the drawing drum, admission machine constructs's control assembly. In addition, the utility model discloses in all adopt the conventional means in this field with the device or the subassembly of injecing, for example, equipment such as admission machine, rotation motor, snakelike condenser pipe, refrigerator, water pump all adopt the conventional structure in this field.
The utility model discloses a theory of operation: oxygen-free copper single wires on each wire roller on the pay-off reel respectively penetrate through the wire distributing holes corresponding to the wire distributing reel and then penetrate through the wire guide pipe to be connected with the wire collecting mechanism; the rotating motor drives the pay-off reel and the distributing reel to rotate, each oxygen-free copper single wire is stranded at the inlet of the wire guide pipe, and the stranded oxygen-free copper stranded wire is extruded and shaped in the wire guide pipe and then wound on a winding roll; in the process, the fan blades on the wire distributing plate blow air to the wire guide pipe when the wire distributing plate rotates, so that dust and impurities stained on the oxygen-free copper single wires extending out of the wire distributing hole of the wire distributing plate can be blown clean, copper scraps generated by twisting the oxygen-free copper single wires at the inlet of the wire guide pipe can be blown away, the oxygen-free copper single wires are prevented from being stained on the surface of the twisted oxygen-free copper stranded wires, and a large part of heat generated by twisting friction of the oxygen-free copper single wires at the inlet of the wire guide pipe can be taken away by the air generated by the fan blades, so that the effect of cooling is achieved; the snakelike condenser pipe outside the conducting pipe is circularly filled with cold water in the cold water tank through the water pump, and the stranded oxygen-free copper stranded wire is further cooled, so that the step avoids direct contact of the oxygen-free copper stranded wire and water, the subsequent wiping and drying processes are omitted, the cost is reduced, the resources are saved, and the water in the cold water tank can be recycled, so that the energy is saved and the environment is protected; cleaning devices arranged at the inlet and the outlet of the conduit can clean the stranded oxygen-free copper stranded wire for the second time and the third time, so that the phenomenon that the residual copper scraps and dust are stained on the surface of the oxygen-free copper stranded wire to influence the product quality is avoided.
The utility model discloses following beneficial effect has been reached: the fan blades can carry out primary dust removal on the oxygen-free copper single wires before twisting, simultaneously carry out blowing cleaning on copper scraps and dust generated in the twisting of the oxygen-free copper stranded wires, and can also carry out primary cooling and heat dissipation on the oxygen-free copper stranded wires in time; the cleaning device at the inlet of the conduit pipe is used for carrying out secondary dust removal on the stranded oxygen-free copper stranded wire, and the cleaning device at the outlet of the conduit pipe is used for carrying out tertiary dust removal on the oxygen-free copper stranded wire, so that the effect of thoroughly cleaning impurities on the outer surface of the oxygen-free copper stranded wire is achieved, and the product quality is improved; the snakelike condenser pipe of conduit outside and cold water tank mutually support, carry out continuous cooling heat dissipation to the conduit, make the conduit play the effect of extrusion solid type to the anaerobic copper stranded conductor after the transposition and still play the effect of secondary cooling, and this cooling method is simple effective, anaerobic copper stranded conductor not with water direct contact, saved follow-up cleaning, stoving flow, the cost is reduced has saved the resource, has improved work efficiency and product quality.
Drawings
FIG. 1 is a schematic structural diagram of a novel energy-saving oxygen-free copper stranded wire stranding device in the embodiment;
FIG. 2 is an enlarged schematic view of the guide mechanism of FIG. 1;
FIG. 3 is a schematic structural diagram of a distribution board in the embodiment;
FIG. 4 is a schematic structural view of a sweeping ring in an embodiment;
fig. 5 is a left side view of fig. 4.
In the figure: 1. a pay-off reel; 2. a wire roller; 3. a distributing board; 4. a fan blade; 5. an oxygen-free copper single wire; 6. a wind scooper; 7. a conduit; 8. an oxygen-free copper stranded wire; 9. a serpentine condenser tube; 10. a cleaning device; 11. a cold water tank; 12. rotating the motor; 13. a rotating shaft; 14. a connecting rod; 15. a wire dividing hole; 16. an outer ring; 17. an inner disc; 18. cleaning a ring; 19. brushing; 20. and (4) bolts.
Detailed Description
The invention will be further described with reference to the drawings and specific embodiments, illustrative embodiments and description of which are provided herein to explain the invention, but not as a limitation thereof.
Example (b):
as shown in fig. 1-5, the novel energy-saving oxygen-free copper stranded wire stranding device comprises a rotating motor 12, a pay-off reel 1, a wire distribution reel 3, a guiding mechanism and a wire collecting mechanism, wherein an output shaft of the rotating motor 12 is fixedly connected with a rotating shaft 13, the rotating shaft 13 is fixedly connected with the centers of the pay-off reel 1 and the wire distribution reel 3 in sequence, and a plurality of wire rollers 2 are fixedly arranged on the pay-off reel 1;
the wire distributing disc 3 comprises an inner disc 17 and an outer ring 16, the inner disc 17 is fixedly connected with the outer ring 16 through a plurality of connecting rods 14, the connecting rods 14 are uniformly distributed in a radial shape along the circumferential direction of the inner disc 17, a plurality of wire distributing holes 15 matched with the wire rollers 2 are uniformly formed in the connecting rods 14, fan blades 4 are arranged between the adjacent connecting rods 14, and the fan blades 4 are fixedly connected with the inner disc 17;
guiding mechanism includes cold water storage cistern 11, conduit 7 passes through the support to be fixed at cold water storage cistern 11's top, and the direction and the wire distributing board 3 of conduit 7 are perpendicular, and the outer wall winding of conduit 7 has snakelike condenser pipe 9, snakelike condenser pipe 9 and cold water storage cistern 11 intercommunication, the import and the export of conduit 7 all are provided with cleaning device 10, cleaning device 10 can dismantle with conduit 7 and be connected.
The take-up mechanism is a device commonly used in the art, such as a winding roller cooperating with the conduit 7, and the structure and the specific arrangement thereof are not described herein again.
An air guide cover 6 is arranged at the inlet of the wire guide pipe 7, the air guide cover 6 is conical, the smaller diameter end of the air guide cover 6 is fixedly connected with the wire guide pipe 7, and the larger diameter opening end of the air guide cover 6 is opposite to the wire distribution plate 3. The fan blade 4 is arranged at the position of the wind guide cover, the wind blowing direction of the fan blade 4 to the wire guide pipe 7 can be guided, the wind power is increased, meanwhile, the phenomenon that copper scraps and dust are scattered to pollute the environment or secondary pollution is generated to the oxygen-free copper stranded wire 8 is avoided, the blown copper scraps and dust can slide along the inner wall of the wind guide cover 6, and therefore the wind guide cover is convenient to collect and utilize for the second time, and the fan blade is energy-saving and environment-friendly.
The cleaning device 10 comprises a cleaning ring 18, the inner wall of the cleaning ring 18 is circumferentially and radially distributed with bristles 19, the side surface of the cleaning ring 18 is fixedly connected with a bolt 20, and the inner walls of the inlet and the outlet of the conduit 7 are provided with internal threads matched with the bolt 20. The cleaning device 10 is detachably connected with the conduit 7, and when the bristles 19 are worn, the bristles are convenient to replace in time, so that the cleaning effect is improved.
Be equipped with refrigerator and water pump in the cold water storage cistern 11, the water pump is connected with snakelike condenser pipe 9, and this department sets up the radiating action that has increased snakelike condenser pipe 9 to conduit 7, realizes the cyclic utilization of water resource, and is energy-efficient environmental protection.
When the wire winding device works, oxygen-free copper single wires 5 on each wire roller 2 on the wire unwinding disc 1 respectively penetrate through the wire distributing holes 15 corresponding to the wire distributing disc 3 and then penetrate through the wire guide pipes 7 to be connected with a wire winding mechanism; the rotating motor 12 drives the pay-off reel 1 and the distribution reel 3 to rotate, each oxygen-free copper single wire 5 is stranded at the inlet of the conduit 7, and the stranded oxygen-free copper stranded wire 8 is extruded and shaped in the conduit 7 and then wound on a winding roll; in the process, the fan blades 4 on the wire distributing plate 3 blow air to the wire guide pipe 7 when the wire distributing plate 3 rotates (the fan blades are fixed on the wire distributing plate and synchronously move with the wire distributing plate and each oxygen-free copper single wire in the same plane, so that interference on the oxygen-free copper single wires is avoided), dust and impurities stained on the oxygen-free copper single wires 5 extending out of the wire distributing hole 15 of the wire distributing plate 3 can be completely blown, copper scraps generated by twisting each oxygen-free copper single wire 5 at the inlet of the wire guide pipe 7 can be blown away, the copper scraps are prevented from being stained on the surface of the twisted oxygen-free copper stranded wire 8, and a large part of heat generated by twisting and rubbing each oxygen-free copper single wire 5 at the inlet of the wire guide pipe 7 can be taken away by the air generated by the fan blades 4, so that; the water pump is started, the snake-shaped condenser pipe 9 outside the conduit 7 is circularly led into cold water in the cold water tank 11 through the water pump, and the stranded oxygen-free copper stranded wire 8 is further cooled, so that the step avoids direct contact of the oxygen-free copper stranded wire 8 and water, subsequent wiping and drying processes are omitted, the cost is reduced, resources are saved, and the water in the cold water tank 11 can be recycled, so that the energy is saved and the environment is protected; the cleaning devices 10 arranged at the inlet and the outlet of the conduit 7 can clean the stranded oxygen-free copper stranded wires 8 for the second time and the third time, so that the phenomenon that the residual copper scraps and dust are stained on the surfaces of the oxygen-free copper stranded wires 8 to influence the product quality is avoided.
The technical scheme of the utility model is not limited to the restriction of above-mentioned specific embodiment, all according to the utility model discloses a technical scheme makes technical deformation, all falls into within the protection scope of the utility model.
Claims (4)
1. The utility model provides a novel transposition of energy-conserving anaerobic copper strands device, includes rotation motor, drawing drum, wire separating disc, guiding mechanism and admission machine, its characterized in that: an output shaft of the rotating motor is fixedly connected with a rotating shaft, the rotating shaft is fixedly connected with a pay-off reel and the center of a wire distributing reel in sequence, and a plurality of wire rollers are fixedly arranged on the pay-off reel;
the wire distributing plate comprises an inner plate and an outer ring, the inner plate is fixedly connected with the outer ring through a plurality of connecting rods, the connecting rods are uniformly distributed in a radial shape along the circumferential direction of the inner plate, a plurality of wire distributing holes matched with the wire rollers are uniformly formed in the connecting rods, fan blades are arranged between the adjacent connecting rods, and the fan blades are fixedly connected with the inner plate;
guiding mechanism includes cold water storage cistern, conduit, the conduit passes through the support to be fixed at the top of cold water storage cistern, and the direction and the wire distributing board of conduit are perpendicular, and the outer wall winding of conduit has snakelike condenser pipe, snakelike condenser pipe and cold water storage cistern intercommunication, the import and the export of conduit all are provided with cleaning device, cleaning device can dismantle with the conduit and be connected.
2. The novel energy-saving oxygen-free copper stranded wire stranding device is characterized in that: the inlet of the conduit is provided with a conical air guide cover, the smaller diameter end of the air guide cover is fixedly connected with the conduit, and the larger diameter opening end of the air guide cover is opposite to the distributing board.
3. The novel energy-saving oxygen-free copper stranded wire stranding device is characterized in that: the cleaning device comprises a cleaning ring, bristles are distributed on the inner wall of the cleaning ring in a circumferential radial mode, bolts are fixedly connected to the side face of the cleaning ring, and internal threads matched with the bolts are arranged on the inner walls of the inlet and the outlet of the conduit.
4. The novel energy-saving oxygen-free copper stranded wire stranding device is characterized in that: a refrigerator and a water pump are arranged in the cold water tank, and the water pump is connected with the snakelike condenser pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922273169.5U CN211125184U (en) | 2019-12-18 | 2019-12-18 | Novel energy-conserving oxygen-free copper stranded conductor's transposition device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922273169.5U CN211125184U (en) | 2019-12-18 | 2019-12-18 | Novel energy-conserving oxygen-free copper stranded conductor's transposition device |
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| CN211125184U true CN211125184U (en) | 2020-07-28 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112397225A (en) * | 2020-11-17 | 2021-02-23 | 安徽鸿海电缆有限公司 | High tensile signal transmission reel cable |
| CN113997077A (en) * | 2021-12-30 | 2022-02-01 | 常州高尔登科技有限公司 | Structural welding equipment for marine propeller |
| CN114334283A (en) * | 2021-12-23 | 2022-04-12 | 安徽建国电力有限公司 | Preparation device and process of modified copper-aluminum rare earth grounding alloy ground wire |
-
2019
- 2019-12-18 CN CN201922273169.5U patent/CN211125184U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112397225A (en) * | 2020-11-17 | 2021-02-23 | 安徽鸿海电缆有限公司 | High tensile signal transmission reel cable |
| CN114334283A (en) * | 2021-12-23 | 2022-04-12 | 安徽建国电力有限公司 | Preparation device and process of modified copper-aluminum rare earth grounding alloy ground wire |
| CN114334283B (en) * | 2021-12-23 | 2023-09-26 | 安徽建国电力有限公司 | Preparation device and process of modified copper-aluminum-rare earth grounding alloy ground wire |
| CN113997077A (en) * | 2021-12-30 | 2022-02-01 | 常州高尔登科技有限公司 | Structural welding equipment for marine propeller |
| CN113997077B (en) * | 2021-12-30 | 2022-05-27 | 常州高尔登科技有限公司 | Metal cylinder material twisting and forming equipment for marine propeller |
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