CN211116191U - a muffler - Google Patents

a muffler Download PDF

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Publication number
CN211116191U
CN211116191U CN201922312799.9U CN201922312799U CN211116191U CN 211116191 U CN211116191 U CN 211116191U CN 201922312799 U CN201922312799 U CN 201922312799U CN 211116191 U CN211116191 U CN 211116191U
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chamber
muffler
pipe
muffler pipe
partition plate
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马付兵
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Xiangyan Chu'an Science & Technology Industrial Co ltd
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Xiangyan Chu'an Science & Technology Industrial Co ltd
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Abstract

一种消声器,包括筒状壳体,装于壳体两端的端盖一、端盖二,设于壳体内的隔板一、隔板二、隔板三、消声管一、消声管二,沿轴向分别装于端盖一、端盖二上的进气管、排气管,进气管、消声管一、消声管二和排气管形成排气通道;隔板一、隔板二、隔板三相互平行设置将壳体由左至由分成腔室一、腔室二、腔室三、腔室四;隔板一、隔板二、隔板三上均设用于安装消声管的安装孔,隔板一、隔板二、隔板三的安装孔一侧设有环状凸起一,该凸起内径与消声管匹配,各消声管与对应隔板连接处设两个用于卡接环状凸起一的环状凸起二;消声管一、消声管二均装于壳体的中轴线处;能够提高效率,降低人工成本,而且能够减少污染,具有环保性。

Figure 201922312799

A muffler, comprising a cylindrical shell, end caps 1 and end caps 2 installed at both ends of the shell, a partition plate 1, a partition plate 2, a partition plate 3, a muffler pipe 1, and a muffler pipe 2 arranged in the shell , the intake pipe and exhaust pipe installed on the first end cover and the second end cover along the axial direction, the intake pipe, the muffler pipe one, the muffler pipe two and the exhaust pipe form an exhaust channel; 2. The three partitions are arranged in parallel to each other, and the casing is divided into chamber 1, chamber 2, chamber 3, and chamber 4 from left to right; The installation holes of the sound pipe, the mounting holes of the first, second and third partitions are provided with a ring-shaped protrusion 1. The inner diameter of the protrusion matches the muffler pipe, and each muffler pipe is connected to the corresponding spacer. There are two annular protrusions 2 for clamping the annular protrusion 1; the muffler pipe 1 and the muffler pipe 2 are both installed at the central axis of the shell; it can improve efficiency, reduce labor costs, and reduce pollution , is environmentally friendly.

Figure 201922312799

Description

一种消声器a muffler

技术领域technical field

本实用新型涉及一种消声器。The utility model relates to a muffler.

背景技术Background technique

消声器(muffler)是允许气流通过却又能阻止、减小声音传播的一种器件,是消除空气动力性噪声的重要措施。消声器能够阻挡声波的传播,允许气流通过,是控制噪声的有效工具。因此消声器可安装在与发动机连接的排气管后面,用于降低发动机排气噪声。Muffler (muffler) is a device that allows airflow through but can prevent and reduce sound transmission, and is an important measure to eliminate aerodynamic noise. Mufflers can block the propagation of sound waves and allow airflow to pass through, making them an effective tool for noise control. Therefore, the muffler can be installed behind the exhaust pipe connected with the engine to reduce the exhaust noise of the engine.

但是,目前的消声器内的消声管与隔板的联结均采用CO2气体保护焊方式安装固定,此方式一方面带来污染,另一方面消声器生产效率比较低。However, the connection between the muffler pipe and the partition plate in the current muffler is installed and fixed by CO2 gas shielded welding, which brings pollution on the one hand, and low production efficiency of the muffler on the other hand.

实用新型内容Utility model content

本实用新型的发明目的在于克服上述现有技术的不足,从而提供一种消声器能够提高效率,降低人工成本,而且能够减少污染,具有环保性。The purpose of the invention of the present invention is to overcome the above-mentioned deficiencies of the prior art, so as to provide a muffler that can improve efficiency, reduce labor costs, reduce pollution, and be environmentally friendly.

本实用新型的技术方案是:一种消声器,包括筒状壳体,装于壳体两端的端盖一、端盖二,设于壳体内的隔板一、隔板二、隔板三、消声管一、消声管二,沿轴向分别装于端盖一、端盖二上的进气管、排气管,所述进气管、消声管一、消声管二和排气管形成排气通道;The technical scheme of the utility model is as follows: a muffler comprises a cylindrical casing, an end cover and a second end cover installed at both ends of the casing, a partition plate 1, a partition plate 2, a partition plate 3 and a The first sound pipe and the second muffler pipe are the intake pipe and the exhaust pipe respectively installed on the first end cover and the second end cover along the axial direction, and the intake pipe, the first muffler pipe, the second muffler pipe and the exhaust pipe are formed exhaust passage;

所述隔板一、隔板二、隔板三相互平行设置将壳体由左至由分成腔室一、腔室二、腔室三、腔室四,腔室三长度大于腔室二,腔室二长度大于腔室一,腔室一长度大于腔室四;隔板一、隔板二、隔板三上均设用于安装消声管的安装孔,隔板一、隔板二、隔板三的安装孔一侧设有环状凸起一,该凸起内径与消声管匹配,各消声管与对应隔板连接处设两个用于卡接环状凸起一的环状凸起二;The first, second, and third partitions are arranged in parallel to each other, and the casing is divided into chamber 1, chamber 2, chamber 3, and chamber 4 from left to right. Chamber 3 is longer than chamber 2 and chamber 4. The length of chamber 2 is greater than that of chamber 1, and the length of chamber 1 is greater than that of chamber 4; One side of the mounting hole of the plate 3 is provided with an annular protrusion 1, the inner diameter of the protrusion matches the muffler pipe, and two annular protrusions are provided at the connection between each muffler pipe and the corresponding partition plate for clamping the annular protrusion 1. bulge two;

所述消声管一插装于隔板一、隔板二上贯通腔室一、腔室二、腔室三;消声管二插装于隔板三上贯通腔室三、腔室四;消声管一、消声管二均装于壳体的中轴线处。The muffler pipe 1 is inserted on the partition plate 1, and the partition plate 2 passes through the chamber 1, the cavity 2, and the cavity 3; The first muffler pipe and the second muffler pipe are installed at the central axis of the casing.

所述消声管一、消声管二均为穿孔管,消声管一、消声管二管径相同。The first muffler pipe and the second muffler pipe are perforated pipes, and the first muffler pipe and the second muffler pipe have the same diameter.

所述消声管一、消声管二管壁上设置有两组通孔直径不同的通孔组。Two groups of through-holes with different diameters of the through-holes are arranged on the walls of the first and second sound-absorbing pipes.

消声管一管壁上的一组通孔组位于腔室一,另一组通孔组位于腔室二,位于腔室一的通孔组的通孔孔径小于位于腔室二的通孔组的通孔孔径。One group of through holes on the wall of the muffler pipe is located in chamber one, and the other group of through holes is located in chamber two, and the through hole diameter of the through hole group located in chamber one is smaller than that of the through hole group located in chamber two through hole diameter.

消声管二管壁上的一组通孔组位于腔室三,另一组通孔组位于腔室四,位于腔室三的通孔组的通孔孔径大于位于腔室四的通孔组的通孔孔径。One group of through holes on the wall of the second muffler pipe is located in chamber three, and the other group of through holes is located in chamber four. through hole diameter.

所述进气管、排气管分别装于端盖一、端盖二的中轴线上。The intake pipe and the exhaust pipe are respectively installed on the central axis of the first end cover and the second end cover.

所述进气管、排气管和消声管均为圆柱形金属管。The intake pipe, the exhaust pipe and the muffler pipe are all cylindrical metal pipes.

本实用新型内部消声管与隔板的连接通过液压胀管方式连接固定,不仅能够提高效率,降低人工成本,而且能够减少污染,具有环保性;由于消声器内部无焊接,保证了消声器内部无异物,不会产生异响;壳体、端盖与隔板形成四腔结构,降噪效果明显。The connection between the internal muffler pipe and the partition plate of the utility model is connected and fixed by means of a hydraulic expansion pipe, which can not only improve the efficiency, reduce the labor cost, but also reduce pollution, and is environmentally friendly; since there is no welding inside the muffler, it is ensured that there is no foreign matter inside the muffler. , there will be no abnormal noise; the shell, end cover and partition form a four-chamber structure, and the noise reduction effect is obvious.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1的局部放大结构示意图。FIG. 2 is a partial enlarged structural schematic diagram of FIG. 1 .

具体实施方式Detailed ways

下面结合附图和实例对本实用新型作进一步的说明。The utility model will be further described below in conjunction with the accompanying drawings and examples.

图1、图2中,壳体3、端盖一2、端盖二9以及三个隔板形成腔室一、腔室二、腔室三、腔室四的四腔结构,降噪效果明显,腔室三长度大于腔室二,腔室二长度大于腔室一,腔室一长度大于腔室四;进气管1、两个消声管和排气管10形成排气通道;进气管1沿轴向插装在端盖一2的中轴线上,排气管10沿轴向插装在端盖二9的中轴线上;三个隔板上均设用于安装消声管的安装孔,三个隔板的安装孔一侧设有环状凸起一,该凸起内径与消声管匹配,各消声管与对应隔板连接处通过液压胀管方式设两个用于卡接环状凸起一的环状凸起二,消声器内部无焊接,保证了消声器内部无异物,不会产生异响,能够提高效率,降低人工成本,而且能够减少焊接带来的污染,具有环保性;消声管一5插装于隔板一4、隔板二6上贯通腔室一、腔室二、腔室三;消声管二7插装于隔板三8上贯通腔室三、腔室四;消声管一5、消声管二7均装于壳体3的中轴线处;两个消声管管径相同,且均为穿孔管,消声管一5、消声管二7管壁上设置有两组通孔直径不同的通孔组;消声管一5管壁上的一组通孔组位于腔室一,另一组通孔组位于腔室二,位于腔室一的通孔组的通孔孔径小于位于腔室二的通孔组的通孔孔径;消声管二7管壁上的一组通孔组位于腔室三,另一组通孔组位于腔室四,位于腔室三的通孔组的通孔孔径大于位于腔室四的通孔组的通孔孔径;进气管1、排气管10和消声管均为圆柱形金属管。In Figure 1 and Figure 2, the shell 3, end cap 1 2, end cap 2 9 and three partitions form a four-chamber structure of chamber 1, chamber 2, chamber 3, and chamber 4, and the noise reduction effect is obvious. , the length of chamber three is greater than that of chamber two, the length of chamber two is greater than that of chamber one, and the length of chamber one is greater than that of chamber four; intake pipe 1, two muffler pipes and exhaust pipe 10 form an exhaust channel; intake pipe 1 Inserted on the central axis of end cover one 2 along the axial direction, the exhaust pipe 10 is inserted on the central axis of the end cover two 9 along the axial direction; three partitions are provided with mounting holes for installing the muffler pipe , one side of the mounting holes of the three partitions is provided with an annular protrusion one, the inner diameter of the protrusion matches the muffler pipe, and the connection between each muffler pipe and the corresponding partition plate is provided with two for clamping by means of hydraulic expansion pipes. There is no welding inside the muffler, which ensures that there is no foreign matter inside the muffler, no abnormal sound, which can improve efficiency, reduce labor costs, and reduce pollution caused by welding, which is environmentally friendly. ; Muffler pipe one 5 is inserted in the partition plate one 4, the partition plate two 6 runs through the chamber one, the two chambers, the three chambers; Chamber 4; muffler pipe one 5 and muffler pipe two 7 are installed at the central axis of shell 3; the two muffler pipes have the same diameter and are perforated pipes, muffler pipe one 5, muffler pipe Two groups of through-hole groups with different diameters of through-holes are arranged on the pipe wall of 27; one group of through-hole groups on the pipe wall of muffler pipe 1 is located in chamber 1, and the other group of through-hole groups is located in chamber 2, which is located in chamber 1. The through hole diameter of the through hole group of chamber one is smaller than the through hole diameter of the through hole group located in chamber two; one group of through hole groups on the pipe wall of muffler pipe two is located in chamber three, and the other group of through hole groups is located in chamber three. In the fourth chamber, the through hole diameter of the through hole group located in the third chamber is larger than that of the through hole group located in the fourth chamber; the intake pipe 1, the exhaust pipe 10 and the muffler pipe are all cylindrical metal pipes.

Claims (7)

1.一种消声器,其特征是:包括筒状壳体(3),装于壳体(3)两端的端盖一(2)、端盖二(9),设于壳体(3)内的隔板一(4)、隔板二(6)、隔板三(8)、消声管一(5)、消声管二(7),沿轴向分别装于端盖一(2)、端盖二(9)上的进气管(1)、排气管(10),所述进气管(1)、消声管一(5)、消声管二(7)和排气管(10)形成排气通道;1. A muffler, characterized in that it comprises a cylindrical casing (3), end caps (2) and end caps (9) installed at both ends of the casing (3), and disposed in the casing (3). The partition one (4), partition two (6), partition three (8), muffler pipe one (5), muffler pipe two (7) are respectively installed on the end cover one (2) along the axial direction. , the intake pipe (1), the exhaust pipe (10) on the end cover two (9), the intake pipe (1), the muffler pipe one (5), the muffler pipe two (7) and the exhaust pipe ( 10) Form an exhaust passage; 所述隔板一(4)、隔板二(6)、隔板三(8)相互平行设置将壳体(3)由左至由分成腔室一、腔室二、腔室三、腔室四,腔室三长度大于腔室二,腔室二长度大于腔室一,腔室一长度大于腔室四;隔板一(4)、隔板二(6)、隔板三(8)上均设用于安装消声管的安装孔,隔板一(4)、隔板二(6)、隔板三(8)的安装孔一侧设有环状凸起一,该凸起内径与消声管匹配,各消声管与对应隔板连接处设两个用于卡接环状凸起一的环状凸起二;The first partition (4), the second partition (6), and the partition three (8) are arranged in parallel to each other, and the casing (3) is divided into chamber one, chamber two, chamber three, and chamber from left to right. Fourth, the length of chamber three is greater than that of chamber two, the length of chamber two is greater than that of chamber one, and the length of chamber one is greater than that of chamber four; There are installation holes for installing the muffler pipe. One side of the installation holes of the first partition plate (4), the second partition plate (6) and the third partition plate (8) is provided with a ring-shaped protrusion 1, and the inner diameter of the protrusion is the same as that of the installation hole. The muffler pipes are matched, and two ring-shaped protrusions 2 for clamping the ring-shaped protrusion 1 are arranged at the connection between each muffler pipe and the corresponding partition plate; 所述消声管一(5)插装于隔板一(4)、隔板二(6)上贯通腔室一、腔室二、腔室三;消声管二(7)插装于隔板三(8)上贯通腔室三、腔室四;消声管一(5)、消声管二(7)均装于壳体(3)的中轴线处。The muffler pipe one (5) is inserted on the partition plate one (4) and the partition plate two (6) and passes through the chamber one, the second chamber, and the three chambers; the muffler pipe two (7) is inserted in the partition plate. The plate three (8) penetrates through the chamber three and the chamber four; the muffler pipe one (5) and the muffler pipe two (7) are installed at the central axis of the shell (3). 2.根据权利要求1所述的一种消声器,其特征是:所述消声管一(5)、消声管二(7)均为穿孔管,消声管一(5)、消声管二(7)管径相同。2. A muffler according to claim 1, characterized in that: the first muffler pipe (5) and the second muffler pipe (7) are perforated pipes, the muffler pipe one (5), the muffler pipe Two (7) pipes of the same diameter. 3.根据权利要求2所述的一种消声器,其特征是:所述消声管一(5)、消声管二(7)管壁上设置有两组通孔直径不同的通孔组。3 . The muffler according to claim 2 , wherein two sets of through-hole groups with different diameters of through-holes are arranged on the walls of the first (5) and second (7) mufflers. 4 . 4.根据权利要求3所述的一种消声器,其特征是:所述消声管一(5)管壁上的一组通孔组位于腔室一,另一组通孔组位于腔室二,位于腔室一的通孔组的通孔孔径小于位于腔室二的通孔组的通孔孔径。4 . The muffler according to claim 3 , wherein a group of through holes on the wall of the muffler pipe one (5) is located in chamber one, and the other group of through holes is located in chamber two. 5 . , the through hole diameter of the through hole group located in the first chamber is smaller than the through hole diameter of the through hole group located in the second chamber. 5.根据权利要求3所述的一种消声器,其特征是:所述消声管二(7)管壁上的一组通孔组位于腔室三,另一组通孔组位于腔室四,位于腔室三的通孔组的通孔孔径大于位于腔室四的通孔组的通孔孔径。5. A muffler according to claim 3, characterized in that: one group of through holes on the wall of the muffler pipe two (7) is located in chamber three, and the other group of through holes is located in chamber four , the through hole diameter of the through hole group located in the chamber three is larger than the through hole diameter of the through hole group located in the chamber four. 6.根据权利要求1所述的一种消声器,其特征是:所述进气管(1)、排气管(10)分别装于端盖一(2)、端盖二(9)的中轴线上。6 . The muffler according to claim 1 , wherein the intake pipe ( 1 ) and the exhaust pipe ( 10 ) are respectively mounted on the central axis of the first end cover ( 2 ) and the second end cover ( 9 ). 7 . superior. 7.根据权利要求1所述的一种消声器,其特征是:所述进气管(1)、排气管(10)和消声管均为圆柱形金属管。7 . The muffler according to claim 1 , wherein the air intake pipe ( 1 ), the exhaust pipe ( 10 ) and the muffler pipe are all cylindrical metal pipes. 8 .
CN201922312799.9U 2019-12-20 2019-12-20 a muffler Expired - Fee Related CN211116191U (en)

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CN201922312799.9U CN211116191U (en) 2019-12-20 2019-12-20 a muffler

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Granted publication date: 20200728