CN107120165B - A double exhaust pipe muffler - Google Patents
A double exhaust pipe muffler Download PDFInfo
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- CN107120165B CN107120165B CN201710563220.9A CN201710563220A CN107120165B CN 107120165 B CN107120165 B CN 107120165B CN 201710563220 A CN201710563220 A CN 201710563220A CN 107120165 B CN107120165 B CN 107120165B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features
- F01N13/007—Apparatus used as intake or exhaust silencer
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/02—Silencing apparatus characterised by method of silencing by using resonance
- F01N1/023—Helmholtz resonators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
- F01N1/082—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling by passing the exhaust gases through porous members
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
- F01N1/10—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling in combination with sound-absorbing materials
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Silencers (AREA)
Abstract
本发明公开了一种双排气管消声器,其包括壳体、分别固定于所述壳体两端的第一端盖和第二端盖、设置于所述壳体内的第一隔板、第二隔板和第三隔板、进气管、左排气管、右排气管以及若干导流管,所述进气管呈L形,包括与所述壳体轴线平行的第一管体、垂直所述第一管体的第二管体以及焊接在所述第一管体末端内部的第一导流管、第二导流管和第三导流管,所述左排气管分别穿过并固定在所述第一隔板和所述第一端盖上,两端分别连通所述第二腔室和外部大气;所述右排气管分别穿过并固定在所述第二隔板、所述第三隔板和第二端盖上,两端分别连通所述第二腔室和外部大气。本发明降噪效果好,同时气流流通顺畅,压力损失较小,排气背压能够满足相关要求。
The invention discloses a muffler with double exhaust pipes, which comprises a shell, a first end cover and a second end cover respectively fixed at both ends of the shell, a first partition, a second The partition and the third partition, the air intake pipe, the left exhaust pipe, the right exhaust pipe and several guide pipes. The second pipe body of the first pipe body and the first flow guide pipe, the second flow guide pipe and the third flow guide pipe welded inside the end of the first pipe body, the left exhaust pipe passes through and fixed on the first partition and the first end cover, and the two ends are respectively connected to the second chamber and the external atmosphere; the right exhaust pipe respectively passes through and is fixed on the second partition, On the third partition and the second end cap, the two ends communicate with the second chamber and the external atmosphere respectively. The invention has good noise reduction effect, and at the same time, the air flow is smooth, the pressure loss is small, and the exhaust back pressure can meet relevant requirements.
Description
技术领域technical field
本发明涉及一种双排气管消声器,属于发动机排气后处理技术领域。The invention relates to a double exhaust pipe muffler, which belongs to the technical field of engine exhaust aftertreatment.
背景技术Background technique
目前,汽车排气噪声已成为影响环境的主要噪声源之一,而加装排气消声器是控制排气噪声的主要方法。由于安装空间的限制,通常无法保证足够大的消声器容积,在较小消声容积的情况下,为了保证良好的消声效果,通常需将消声器内部设计得很复杂,从而导致排气背压增大,发动机功率损失增大,经济性降低,大大降低了消声器工作的可靠性。At present, automobile exhaust noise has become one of the main noise sources affecting the environment, and installing exhaust mufflers is the main method to control exhaust noise. Due to the limitation of the installation space, it is usually impossible to ensure a large enough muffler volume. In the case of a small muffler volume, in order to ensure a good muffler effect, it is usually necessary to design the interior of the muffler very complicated, resulting in an increase in the exhaust back pressure. Large, the engine power loss increases, the economy is reduced, and the reliability of the muffler is greatly reduced.
发明内容Contents of the invention
本发明的目的是针对现有的技术问题,提供一种在整个频率范围内消声效果好,同时排气阻力相对较小的汽车排气消声器。The purpose of the present invention is to solve the existing technical problems and provide an automobile exhaust muffler with good noise reduction effect in the whole frequency range and relatively small exhaust resistance.
本发明通过如下技术方案实现:The present invention realizes through following technical scheme:
一种双排气管消声器,其包括壳体、分别固定于所述壳体两端的第一端盖和第二端盖、沿壳体轴向方向间隔设置于所述壳体内的第一隔板、第二隔板和第三隔板、进气管、左排气管、右排气管以及若干导流管,所述第一端盖和所述第一隔板之间形成第一腔室,所述第一隔板和所述第二隔板之间形成第二腔室,所述第二隔板和所述第三隔板之间形成第三腔室,所述第三隔板和所述第二端盖之间形成第四腔室;所述进气管呈L形,包括与所述壳体轴线平行的第一管体、垂直所述第一管体的第二管体以及焊接在所述第一管体末端内部的第一导流管、第二导流管和第三导流管,所述第二管体位于所述第一腔室内,所述第一管体分别贯穿所述第一隔板、所述第二隔板和所述第三隔板连通所述第四腔室;所述第一隔板上还贯穿固定有两端连通所述第一腔室和所述第四腔室的第四导流管;所述的第一隔板、第二隔板和第三隔板上还贯穿固定有两端连通所述第一腔室和所述第二腔室的第五导流管;所述左排气管分别穿过并固定在所述第一隔板和所述第一端盖上,两端分别连通所述第二腔室和外部大气;所述右排气管分别穿过并固定在所述第二隔板、所述第三隔板和所述第二端盖上,两端分别连通所述第二腔室和外部大气;所述左排气管在位于所述第一腔室内的管壁上均匀布置有若干第一通孔,所述右排气管在位于所述第四腔室内的管壁上均匀布置有若干第二通孔,所述左排气管在所述第一通孔位置套设有第一吸音棉罩,所述右排气管在所述第二通孔位置套设有第二吸音棉罩,所述第一吸音棉罩、所述第二吸音棉罩和所述第三腔室内均填充有吸音棉。A muffler with double exhaust pipes, which includes a shell, a first end cover and a second end cover respectively fixed at both ends of the shell, and first partitions arranged at intervals along the axial direction of the shell in the shell , a second partition and a third partition, an air intake pipe, a left exhaust pipe, a right exhaust pipe and several guide pipes, a first chamber is formed between the first end cover and the first partition, A second chamber is formed between the first partition and the second partition, a third chamber is formed between the second partition and the third partition, and the third partition and the third partition A fourth chamber is formed between the second end caps; the air intake pipe is L-shaped, including a first pipe body parallel to the axis of the housing, a second pipe body perpendicular to the first pipe body, and a welded The first guide tube, the second guide tube and the third guide tube inside the end of the first tube body, the second tube body is located in the first chamber, and the first tube body respectively runs through the The first baffle, the second baffle and the third baffle communicate with the fourth chamber; the first baffle is also fixed with two ends connected to the first chamber and the The fourth guide tube of the fourth chamber; the first partition, the second partition and the third partition are also penetrated and fixed with two ends communicating with the first chamber and the second chamber. The fifth guide pipe; the left exhaust pipe passes through and is fixed on the first partition and the first end cover respectively, and the two ends are respectively connected to the second chamber and the external atmosphere; the right The exhaust pipe passes through and is fixed on the second partition, the third partition and the second end cover respectively, and the two ends communicate with the second chamber and the external atmosphere respectively; the left exhaust The pipe has several first through holes evenly arranged on the pipe wall located in the first chamber, and the right exhaust pipe has several second through holes evenly arranged on the pipe wall located in the fourth chamber, so The left exhaust pipe is covered with a first sound-absorbing cotton cover at the position of the first through hole, and the right exhaust pipe is covered with a second sound-absorbing cotton cover at the position of the second through hole. The cotton cover, the second sound-absorbing cotton cover and the third chamber are all filled with sound-absorbing cotton.
作为本发明进一步改进的技术方案,所述第一管体、左排气管、右排气管和各导流管均平行于壳体轴线,平行设置的目的在于方便各消声管路的安装。As a further improved technical solution of the present invention, the first pipe body, the left exhaust pipe, the right exhaust pipe, and each guide pipe are all parallel to the axis of the housing, and the purpose of parallel arrangement is to facilitate the installation of each noise reduction pipeline .
作为本发明进一步改进的技术方案,所述第一隔板、第二隔板和所述第三隔板的边缘均设置有翻边,设置翻边的目的和作用在于有利于将隔板焊接固定于消声器壳体内。As a further improved technical solution of the present invention, the edges of the first partition, the second partition and the third partition are all provided with flanging, and the purpose and function of setting the flanging is to facilitate the welding and fixing of the partitions inside the muffler housing.
作为本发明进一步改进的技术方案,所述第一导流管、所述第二导流管和所述第三导流管外径相等且两两相切。As a further improved technical solution of the present invention, the outer diameters of the first guide tube, the second guide tube and the third guide tube are equal and tangent to each other.
作为本发明进一步改进的技术方案,所述第五导流管的外径小于所述第四导流管的外径,目的和作用在于使更多气流通过第一隔板上的第三通孔流入第二腔室,有利于消除低频噪声。As a further improved technical solution of the present invention, the outer diameter of the fifth guide tube is smaller than the outer diameter of the fourth guide tube, the purpose and function of which is to allow more air flow to pass through the third through hole on the first partition It flows into the second chamber, which is good for eliminating low-frequency noise.
作为本发明进一步改进的技术方案,所述第一通孔与所述第二通孔的外径与数量均相等,目的和作用在于可用同一套模具开孔,降低生产成本。As a further improved technical solution of the present invention, the outer diameter and number of the first through hole and the second through hole are equal, the purpose and function of which is to use the same set of molds to open holes and reduce production costs.
作为本发明进一步改进的技术方案,所述第一隔板和所述第三隔板上分别设有均匀分布的第三通孔和第四通孔,且所述第三通孔的直径大于所述第四通孔的直径。目的和作用在于使消声器第一腔室内的气流通过第三通孔流入第二腔室,第四腔室内的气流通过第四通孔流入第三腔室;第四通孔的直径较小,更有利用消除高频噪声。As a further improved technical solution of the present invention, uniformly distributed third through holes and fourth through holes are respectively provided on the first separator and the third separator, and the diameter of the third through holes is larger than the diameter of the third through holes. The diameter of the fourth through hole. The purpose and function are to make the airflow in the first chamber of the muffler flow into the second chamber through the third through hole, and the airflow in the fourth chamber flow into the third chamber through the fourth through hole; the diameter of the fourth through hole is smaller, more Useful to eliminate high frequency noise.
作为本发明进一步改进的技术方案,所述第一吸音棉罩和所述第二吸音棉罩上分别设有若干均匀分布的第五通孔和第六通孔,目的和作用在于使进入吸音棉罩内的气流通过第五通孔和第六通孔排出。As a further improved technical solution of the present invention, the first sound-absorbing cotton cover and the second sound-absorbing cotton cover are respectively provided with a number of evenly distributed fifth through holes and sixth through holes, the purpose and function of which are to make the sound-absorbing cotton The airflow in the cover is discharged through the fifth through hole and the sixth through hole.
作为本发明进一步改进的技术方案,所述的壳体的横截面呈椭圆形,可从整体上减少消声器的体积和占位。As a further improved technical solution of the present invention, the cross-section of the housing is elliptical, which can reduce the volume and occupation of the muffler as a whole.
相较于现有技术,本发明通过在进气管第一管体末端内部设置三根导流管,能够有效地降低低频噪声,防止尾管爆震;第五导流管与第二腔室共同作用,相当于赫耳姆兹消声器,主要用于低频消音;进气管、导流管与排气管相互作用,形成三管迷路消声器,能很好地消除中高频噪声;所述吸声材料能够有效降低高频噪声;设置双排气管,气流能够更加顺畅地排出,有效降低消声器的压力损失。如此设置,各个频率的噪声都能够有效消除,消声范围广,降噪效果好,同时消声器内气流流通顺畅,压力损失较小,排气背压能够满足相关要求。Compared with the prior art, the present invention can effectively reduce low-frequency noise and prevent knocking of the tailpipe by arranging three guide tubes inside the end of the first pipe body of the intake pipe; the fifth guide tube and the second chamber work together , which is equivalent to the Helmtz muffler, mainly used for low-frequency noise reduction; the intake pipe, guide pipe and exhaust pipe interact to form a three-pipe labyrinth muffler, which can well eliminate medium and high-frequency noise; the sound-absorbing material can effectively Reduce high-frequency noise; set up double exhaust pipes, the airflow can be discharged more smoothly, and the pressure loss of the muffler can be effectively reduced. With this setting, the noise of each frequency can be effectively eliminated, the noise reduction range is wide, and the noise reduction effect is good. At the same time, the air flow in the muffler is smooth, the pressure loss is small, and the exhaust back pressure can meet the relevant requirements.
附图说明Description of drawings
图1为本发明实施例提供的消声器剖视图。Fig. 1 is a sectional view of a muffler provided by an embodiment of the present invention.
图2为图1中A-A剖面图。Fig. 2 is a sectional view of A-A in Fig. 1 .
图3为图1中B-B剖面图。Fig. 3 is a B-B sectional view in Fig. 1 .
图4为图1中C-C剖面图。Fig. 4 is a sectional view of C-C in Fig. 1 .
图5为第一吸音棉罩的剖视图。Fig. 5 is a sectional view of the first sound-absorbing cotton cover.
图6为第二吸音棉罩的剖视图。Fig. 6 is a sectional view of the second sound-absorbing cotton cover.
其中,1-壳体,2-第一端盖,3-第二端盖,4-第一隔板,4-1-第三通孔,5-第二隔板,6-第三隔板,6-1-第四通孔,7-第一腔室,8-第二腔室,9-第三腔室,10-第四腔室,11-进气管,11-1-第一管体,11-2-第二管体,12-第五导流管,13-第四导流管,14-左排气管,14-1-第一通孔,15-右排气管,15-1-第二通孔,16-第一吸音棉罩,16-1-第五通孔,17-第二吸音棉罩,17-1-第六通孔,18-第一导流管,19-第二导流管,20-第三导流管。Among them, 1-housing, 2-first end cap, 3-second end cap, 4-first partition, 4-1-third through hole, 5-second partition, 6-third partition , 6-1-the fourth through hole, 7-the first chamber, 8-the second chamber, 9-the third chamber, 10-the fourth chamber, 11-intake pipe, 11-1-the first pipe Body, 11-2-second pipe body, 12-fifth guide pipe, 13-fourth guide pipe, 14-left exhaust pipe, 14-1-first through hole, 15-right exhaust pipe, 15-1-the second through hole, 16-the first sound-absorbing cotton cover, 16-1-the fifth through-hole, 17-the second sound-absorbing cotton cover, 17-1-the sixth through-hole, 18-the first draft tube , 19-the second draft tube, 20-the third draft tube.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明做进一步说明:The present invention will be further described below in conjunction with accompanying drawing and specific embodiment:
如图1所示,本发明为一种双排气管消声器,包括一横截面呈椭圆形的壳体1、分别固定于所述壳体1两端的第一端盖2和第二端盖3、沿壳体1轴向方向间隔设置于所述壳体1内的第一隔板4、第二隔板5和第三隔板6、进气管11、左排气管14、右排气管15、若干导流管。其中,所述第一隔板4、所述第二隔板5和所述第三隔板6的边缘均设有翻边,所述第一隔板4和所述第三隔板6上还设有均匀分布的第三通孔4-1(见图2)和第四通孔6-1(见图4),其中所述第三通孔4-1的直径大于所述第四通孔6-1的直径。所述第一端盖2和所述第一隔板4之间形成第一腔室7,所述第一隔板4和所述第二隔板5之间形成第二腔室8,所述第二隔板5和所述第三隔板6之间形成第三腔室9,所述第三隔板6和所述第二端盖3之间形成第四腔室10。As shown in Figure 1, the present invention is a double exhaust pipe muffler, comprising a
所述进气管11呈L形,其包括与所述壳体1轴线平行的第一管体11-1、垂直于所述第一管体11-1的第二管体11-2以及焊接在所述第一管体11-1末端内部的第一导流管18、第二导流管19、第三导流管20(见图3)。其中,所述第二管体11-2在所述第一腔室7内,所述第一管体11-1分别贯穿所述第一隔板4、所述第二隔板5和所述第三隔板6连通所述第四腔室10。所述第一导流管18、所述第二导流管19以及所述第三导流管20外径相等且两两相切,能够有效地降低低频噪声,防止尾管爆震。The
为实现良好的中低频消声效果,所述第一隔板4上还贯穿固定有两端连通所述第一腔室7和所述第四腔室10的第四导流管13;所述的第一隔板4、第二隔板5和第三隔板6上还贯穿固定有两端连通所述第一腔室7和所述第二腔室8的第五导流管12;其中,In order to achieve a good middle and low frequency noise reduction effect, a
所述第五导流管12的外径小于所述第四导流管13的外径。气流从所述进气管11进入所述第四腔室10,再经所述第四导流管13流入所述第一腔室7,所述第一腔室7内的气流经过所述第一隔板4上的所述第三通孔4-1和所述第五导流管12进入所述第二腔室8,最后从所述左排气管14和所述右排气管15流出。所述第五导流管12与所述第二腔室8共同作用,相当于赫耳姆兹消声器,主要用于低频消音;此部分组成三管迷路消声器,有助于消除中低频段噪声。The outer diameter of the
所述左排气管14分别穿过并固定在所述第一隔板4和所述第一端盖2上,两端分别连通所述第二腔室8和外部大气,所述右排气管15分别穿过并规定在所述第二隔板5、所述第三隔板6和所述第二端盖3上,两端分别连通所述第二腔室8和外部大气。所述左排气管12、所述右排气管15、所述第二管体11-2以及各导流管均平行。所述左排气管14在位于所述第一腔室7内的管壁上布置有第一通孔14-1,所述右排气管15在位于所述第四腔室10内的管壁上布置有第二通孔15-1,所述第一通孔14-1和所述第二通孔15-1的孔径和数量均相等。所述左排气管14在所述第一通孔14-1位置套设有第一吸音棉罩16,所述右排气管15在所述第二通孔15-1位置套设有第二吸音棉罩17。所述第一吸音棉罩16上设有均匀分布的第五通孔16-1(见图5),所述第二吸音棉罩17上设有均匀分布的第六通孔17-1(见图6)。所述第一吸音棉罩16、第二吸音棉罩17和所述第三腔室9内均填充有吸音棉,能够有效地消除中高频噪声。The
以上实施例只为说明本发明的技术构思和特点,并非用于限定本发明的保护范围,本领域的技术人员可以轻易地对本发明进行修改或者等同替换,这些实施方式都包括在本发明的保护范围之内。The above examples are only to illustrate the technical concept and characteristics of the present invention, and are not used to limit the protection scope of the present invention. Those skilled in the art can easily modify the present invention or replace it equivalently, and these implementation modes are all included in the protection scope of the present invention. within range.
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| CN108590811A (en) * | 2018-04-12 | 2018-09-28 | 柳州利和排气控制系统有限公司 | Motor vehicle exhaust muffler |
| CN112145463B (en) * | 2020-09-24 | 2022-04-01 | 江苏徐工工程机械研究院有限公司 | Fan assembly, air cooling system and electric transmission engineering machinery |
| US11802499B2 (en) * | 2021-11-23 | 2023-10-31 | Tenneco Automotive Operating Company Inc. | Exhaust system tuner tube to reduce standing wave |
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| KR20140080644A (en) * | 2012-12-12 | 2014-07-01 | 기아자동차주식회사 | Dual muffler |
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