CN204703984U - Impedance composite muffler - Google Patents

Impedance composite muffler Download PDF

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Publication number
CN204703984U
CN204703984U CN201520183251.8U CN201520183251U CN204703984U CN 204703984 U CN204703984 U CN 204703984U CN 201520183251 U CN201520183251 U CN 201520183251U CN 204703984 U CN204703984 U CN 204703984U
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CN
China
Prior art keywords
chamber
dividing plate
perforated pipe
composite muffler
impedance composite
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CN201520183251.8U
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Chinese (zh)
Inventor
孟令超
梁天将
李晓枫
王晓明
吴继娟
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Technology Branch of XCMG Engineering Machinery Co Ltd
Science and Technology Branch of XCMG
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Technology Branch of XCMG Engineering Machinery Co Ltd
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Priority to CN201520183251.8U priority Critical patent/CN204703984U/en
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Abstract

The utility model discloses a kind of impedance composite muffler, comprise the cavity body structure be made up of housing, front cover and rear end cover, described cavity body structure inner route clapboard I, dividing plate II and dividing plate III are divided into the first chamber, the second chamber, the 3rd chamber and the 4th chamber; Described first chamber is furnished with inlet tube; Described 4th chamber is furnished with outer pipe; Described dividing plate I is provided with multiple Inserting Tube, is communicated with the first chamber and the second chamber; Described dividing plate II and dividing plate III are fixed with a perforated pipe, and perforated pipe import is positioned at the second chamber, and outlet is positioned at the 4th chamber, and perforated pipe has aperture the 3rd chamber portion zone line is evenly distributed.The utility model significantly reduces air-flow by expansion and resonance form reasonable combination and take into account high frequency soundproof effect while Low Medium Frequency noise, obtains larger sound deadening capacity and wider deadening frequency band; Have the lower pressure loss, power consumpiton is few; Simple for structure, easy to process, there is good economic performance.

Description

Impedance composite muffler
Technical field
The utility model relates to a kind of engineering machinery silencing apparatus, specifically a kind of impedance composite muffler.
Background technique
Silencing apparatus is that attenuating air is propagated, and the device allowing air-flow to pass through, is arranged on engine exhaust pipe, Main Function is the exhaust sound reducing motor, reduce vibration, reduce the radiated noise outside operator cabin driver's parotic noise and machine, improve the operation comfort of driver.The design of silencing apparatus will take into account the aspect requirements such as its acoustical behavior, aerodynamic performance and Economy simultaneously.
In existing diesel silencing apparatus, be the sound deadening capacity obtained, the usual more complicated of structural design, air-flow is large by resistance, and cost makes engine power loss increase while improving, and fuel consumption increases, and causes the large heavy discount of its aerodynamic performance, befouling environment; And in existing silencing apparatus, seldom have the structure that effectively can reduce low frequency range noise, and Low Medium Frequency section exhaust sound is the Main Noise Sources of complete machine.
Summary of the invention
The purpose of this utility model is for Problems existing in existing industrial diesel engine silencing apparatus, the utility model provides a kind of impedance composite muffler, ensureing that the low pressure loss, Economy are simultaneously, significantly can improve silencing apparatus Low Medium Frequency section acoustic attenuation performance.
In order to solve prior art problem, realize above-mentioned purpose, the utility model impedance composite muffler, comprise the cavity body structure be made up of housing, front cover and rear end cover, described cavity body structure inner route clapboard I, dividing plate II and dividing plate III are divided into the first chamber, the second chamber, the 3rd chamber and the 4th chamber; Described first chamber is furnished with inlet tube; Described 4th chamber is furnished with outer pipe; Described dividing plate I is provided with multiple Inserting Tube, is communicated with the first chamber and the second chamber; Described dividing plate II and dividing plate III are fixed with a perforated pipe, and perforated pipe import is positioned at the second chamber, and outlet is positioned at the 4th chamber, and perforated pipe has aperture the 3rd chamber portion zone line is evenly distributed.
As further improvement of the utility model, described Inserting Tube arranges four, welds together, be circumferentially uniformly distributed with dividing plate I, and each Inserting Tube and housing axial cross section are staggered 45 degree.Guarantee air-flow is relatively uniform, is conducive to reducing gas-flow resistance, improves soundproof effect.
As preferred version of the present utility model, described Inserting Tube outlet length is 1/2 of the second chamber length, can ensure the noise elimination peak value of transmission loss curve, make erasure effect better.
As a kind of scheme of the present utility model, described perforated pipe two ends and dividing plate II, dividing plate III weld together.Further, for avoiding vortex phenomenon, reduce the pressure loss, perforated pipe entrance shape is horn-like.
In order to reach desirable soundproof effect, reduce gas-flow resistance, reduce the pressure loss, as preferred version of the present utility model, described perforated pipe entrance length is 1/4 of the second chamber length, and outlet length is 1/2 of the 4th chamber length.
As further improvement of the utility model, in described 4th chamber, be provided with dividing plate IV, in housing, form the 5th chamber, dividing plate IV is evenly distributed with aperture, be communicated with the 4th chamber and the 5th chamber, in described 5th chamber, be filled with sound-absorbing porous material.Further raising soundproof effect, and adopt porous material can take into account high band acoustic attenuation performance simultaneously.
Conveniently the installing and using of silencing apparatus, the utility model is further welded with fitting seat under described housing.
The utility model utilizes four pieces of dividing plates will to be divided into five chambers in housing, because the airspeed entering silencing apparatus first chamber is larger, in order to ensure that air current flow is more smooth and easy, steadily enter the second chamber, anti-backflow, be unlikely to produce the excessive pressure loss simultaneously, reduce exhaust back pressure, dividing plate I being arranged, several Inserting Tube is communicated with one or two chambers, a perforated pipe is arranged between dividing plate II and dividing plate III, perforated pipe entrance is positioned at the second chamber, outlet is positioned at the 4th chamber, when air-flow is flowed to cavity by pipeline, sectional area changes, enter into cavity diameter by the pipeline that diameter is less and become large, at the first chamber, second chamber, expansion cavity is formed in 4th chamber, the length of pipeline section sudden change and pipeline is relied in expansion cavity, the sound wave that the sound wave of forward direction and each wall reflect is interfered with each other, by arranging different expansion cavity length and divergence ratio, obtain noise elimination peak value under desirable frequency of noise elimination and less pass through frequency, perforated pipe perforated portion forms resonant cavity in the 3rd chamber, air-flow flows to the 3rd chamber by aperture on perforated pipe, form multiple Helmholz resonance chamber, severe friction is produced by the resonance of air column, resonant cavity absorbs a large amount of acoustic energy, the resonant frequency of desirable resonant cavity is obtained by the punching rate arranging perforated pipe, standing wave is formed in resonant cavity, reach the effect eliminating low-frequency noise, sound-absorbing porous material is filled with in 5th chamber, acoustic energy changes into heat energy by the friction in porous material space and consumes, further raising soundproof effect, and adopt porous material can take into account high band acoustic attenuation performance simultaneously.The utility model significantly reduces air-flow by expansion and resonance form reasonable combination and take into account high frequency soundproof effect while Low Medium Frequency noise, obtains larger sound deadening capacity and wider deadening frequency band; Have the lower pressure loss, power consumpiton is few; Simple for structure, easy to process, there is good economic performance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is structural upright structural drawing of the present utility model;
In Fig. 1: 1, inlet tube; 2, rear end cover; 3, housing; 4, the first chamber; 5, Inserting Tube; 6, the second chamber; 7, perforated pipe; 8, the 3rd chamber; 9, outer pipe; 10, the 4th chamber; 11, the 5th chamber; 12, front cover; 13, sound-absorbing porous material; 14, dividing plate IV; 15, dividing plate III; 16, fitting seat; 17, dividing plate II; 18, dividing plate I.
Embodiment
In order to make those skilled in the art person understand the utility model scheme better, below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
As shown in Figure 1, a kind of impedance composite muffler of the utility model, comprise the cavity body structure be made up of housing 3, front cover 12 and rear end cover 2, cavity body structure inner route clapboard I 18, dividing plate II 17 and dividing plate III 15 are divided into the first chamber 4, second chamber 6, the 3rd chamber 8 and the 4th chamber 10; First chamber 4 is furnished with inlet tube 1; 4th chamber 10 is furnished with outer pipe 9; Dividing plate I 18 is provided with multiple Inserting Tube 5, is communicated with the first chamber 4 and the second chamber 6; Dividing plate II 17 and dividing plate III 15 are fixed with a perforated pipe 7, and perforated pipe 7 import is positioned at the second chamber 6, and outlet is positioned at the 4th chamber 10, and perforated pipe 7 has aperture the 3rd chamber 8 part zone line is evenly distributed.
Utilize four pieces of dividing plates will to be divided into five chambers in housing 3, dividing plate I being arranged, several Inserting Tube 5 is communicated with one or two chambers, a perforated pipe 7 is arranged between dividing plate II 7 and dividing plate III 15, the air-flow of being discharged by motor realizes the reduction of exhaust sound successively by the first chamber 4, second chamber 6, the 3rd chamber 8, the 4th chamber 10 and the 5th chamber 11 after entering inlet tube 1, finally discharged by outer pipe 9.When air-flow is flowed to the second cavity by Inserting Tube 5, when being flowed to the 4th cavity by perforated pipe 7, air-flow enters into the larger cavity of diameter by the pipeline that diameter is less, sectional area changes, at the first chamber, second chamber, expansion cavity is formed in 4th chamber, the length of pipeline section sudden change and pipeline is relied in expansion cavity, the sound wave that the sound wave of forward direction and each wall reflect is interfered with each other, by arranging different expansion cavity length and divergence ratio, obtain noise elimination peak value under desirable frequency of noise elimination and less pass through frequency, perforated pipe 7 perforated portion is at the 3rd chamber 8, middle formation resonant cavity, air-flow flows to the 3rd chamber 8 by aperture on perforated pipe 7, form multiple Helmholz resonance chamber, severe friction is produced by the resonance of air column, resonant cavity absorbs a large amount of acoustic energy.Significantly reduce air-flow by expansion and resonance form reasonable combination and take into account high frequency soundproof effect while Low Medium Frequency noise, obtain larger sound deadening capacity and wider deadening frequency band.
On said structure basis, the utility model is also to have embodiment further, and as shown in Figure 2, Inserting Tube 5 is set to four, welds together, be circumferentially uniformly distributed with dividing plate I 18, and each Inserting Tube 5 and housing 3 axial cross section are staggered 45 degree.Here Inserting Tube 5 is for four, Inserting Tube 5 and housing 3 axial cross section are staggered 45 degree, Inserting Tube 5 is made to keep being distributed as two Inserting Tubes 5 up and down on dividing plate I 18, like this when air-flow enters from inlet tube 1, can enter by two Inserting Tubes 5 from below simultaneously, guarantee air-flow is relatively uniform, be conducive to reducing gas-flow resistance, improve soundproof effect, otherwise, if Inserting Tube 5 to be set on dividing plate I 18 each one up and down, when air-flow can be made to enter from inlet tube 1, when air-flow is entered by each Inserting Tube, flow difference is larger, the invisible like this resistance adding air-flow, also the effect of noise reduction can be reduced.
The utility model Inserting Tube 5 export that length is preferably the second chamber 6 length 1/2, the noise elimination peak value of transmission loss curve can be ensured, make erasure effect better.Perforated pipe 7 two ends and dividing plate II 17, dividing plate III 15 weld together, and perforated pipe 7 entrance shape is horn-likely effectively can exempt from vortex phenomenon, reduce the pressure loss.Perforated pipe 7 entrance length is 1/4 of the second chamber 6 length, this is to make entrance closer to the 3rd cavity, be conducive to air-flow and enter the 3rd cavity, reduce resistance of air, and export that length is preferably the 4th chamber length 1/2, the noise elimination peak value of transmission loss curve can be ensured, make erasure effect better.
In the 4th chamber 10, be provided with dividing plate IV 14, in housing 3, form the 5th chamber 11, dividing plate IV 14 is evenly distributed with aperture, be communicated with the 4th chamber 10 and the 5th chamber 11, in described 5th chamber 11, be filled with sound-absorbing porous material 13.Acoustic energy changes into heat energy by the friction in porous material space and consumes.Further raising soundproof effect, and adopt porous material can take into account high band acoustic attenuation performance simultaneously.
This external housing is welded with fitting seat 16 3 times, is to install when conveniently silencing apparatus uses.
Certainly, above-described embodiment is only preferred version of the present utility model, is specifically not limited thereto, and can make pointed adjustment according to actual needs on this basis, thus obtain different mode of executions.Because mode in the cards is more, just illustrate no longer one by one here.

Claims (7)

1. an impedance composite muffler, comprises the cavity body structure be made up of housing (3), front cover (12) and rear end cover (2), it is characterized in that,
Described cavity body structure inner route clapboard I (18), dividing plate II (17) and dividing plate III (15) are divided into the first chamber (4), the second chamber (6), the 3rd chamber (8) and the 4th chamber (10);
Described first chamber (4) is furnished with inlet tube (1);
Described 4th chamber (10) is furnished with outer pipe (9);
Described dividing plate I (18) is provided with multiple Inserting Tube (5), is communicated with the first chamber (4) and the second chamber (6);
Described dividing plate II (17) and dividing plate III (15) are fixed with a perforated pipe (7), perforated pipe (7) import is positioned at the second chamber (6), outlet is positioned at the 4th chamber (10), and perforated pipe (7) has aperture the 3rd chamber (8) part zone line is evenly distributed.
2. a kind of impedance composite muffler according to claim 1, it is characterized in that, described Inserting Tube (5) arranges four, welds together with dividing plate I (18), circumferentially be uniformly distributed, and each Inserting Tube (5) and housing (3) axial cross section are staggered 45 degree.
3. a kind of impedance composite muffler according to claim 1 and 2, is characterized in that, described Inserting Tube (5) outlet length is 1/2 of the second chamber (6) length.
4. a kind of impedance composite muffler according to claim 1, is characterized in that, described perforated pipe (7) two ends and dividing plate II (17), dividing plate III (15) weld together, and perforated pipe (7) entrance shape is horn-like.
5. a kind of impedance composite muffler according to claim 1 or 4, is characterized in that, described perforated pipe (7) entrance length is 1/4 of the second chamber (6) length, and outlet length is 1/2 of the 4th chamber (10) length.
6. a kind of impedance composite muffler according to claim 1, it is characterized in that, dividing plate IV (14) is provided with in described 4th chamber (10), the 5th chamber (11) is formed in housing (3), dividing plate IV (14) is evenly distributed with aperture, be communicated with the 4th chamber (10) and the 5th chamber (11), in described 5th chamber (11), be filled with sound-absorbing porous material (13).
7. a kind of impedance composite muffler according to claim 1, is characterized in that, is welded with fitting seat (16) under described housing (3).
CN201520183251.8U 2015-03-30 2015-03-30 Impedance composite muffler Active CN204703984U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520183251.8U CN204703984U (en) 2015-03-30 2015-03-30 Impedance composite muffler

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520183251.8U CN204703984U (en) 2015-03-30 2015-03-30 Impedance composite muffler

Publications (1)

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CN204703984U true CN204703984U (en) 2015-10-14

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CN201520183251.8U Active CN204703984U (en) 2015-03-30 2015-03-30 Impedance composite muffler

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104948265A (en) * 2015-03-30 2015-09-30 徐工集团工程机械股份有限公司科技分公司 Impedance compound muffler

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104948265A (en) * 2015-03-30 2015-09-30 徐工集团工程机械股份有限公司科技分公司 Impedance compound muffler

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