CN211110246U - Gauze piece production line - Google Patents
Gauze piece production line Download PDFInfo
- Publication number
- CN211110246U CN211110246U CN201922090129.7U CN201922090129U CN211110246U CN 211110246 U CN211110246 U CN 211110246U CN 201922090129 U CN201922090129 U CN 201922090129U CN 211110246 U CN211110246 U CN 211110246U
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- gauze
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- folding
- production line
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000004744 fabric Substances 0.000 claims abstract description 35
- 238000012856 packing Methods 0.000 claims abstract 2
- 238000003825 pressing Methods 0.000 claims description 49
- 238000004806 packaging method and process Methods 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 8
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 4
- 230000001174 ascending effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
The utility model relates to the technical field of medical equipment, a gauze piece production line is disclosed, including the gauze of following the preface setting cut the fifty percent discount device, the gauze folder, gauze piece conveyor, the gauze piece pushes down device and packing transfer chain, the gauze that the spool of unreeling of the fifty percent discount device was sent is cut into many cloth strips through a plurality of subassemblies of cutting, every cloth strip forms folding cloth strip after the fifty percent discount of folding passageway, folding cloth strip stretches into the gauze folder around the reversing bar that corresponds, the multistage and folding gauze piece that is of cutting off of warp cloth folder, the gauze folder shifts every gauze piece to the top and the centre gripping of guide rail about two between the propelling movement portion, the propelling movement portion is with gauze piece propelling movement to the briquetting under. The automatic counting machine reduces the amount of labor, reduces material handling, improves production efficiency, reduces human body contact of intermediate procedures, avoids secondary pollution, and avoids quantity errors due to mechanical counting.
Description
The technical field is as follows:
The utility model relates to the technical field of medical equipment, concretely relates to gauze piece production line.
Background art:
The original production mode of gauze is that a slitter cuts a gauze roll into a roll, a folding machine folds the cut gauze into a roll, the folded roll is folded on the folding machine, the folded roll is transferred to the side of a packaging machine by a turnover barrel after being folded, and the gauze is manually counted and placed in a die cavity of the packaging machine. This traditional production technology, not only the process is many, and the material handling route is long, and the manual work contacts the product moreover and causes secondary pollution easily to artifical several can lead to the quantity error because of long-time work fatigue.
The utility model has the following contents:
The utility model aims at overcoming the not enough of prior art, provide a gauze piece production line, it has reduced recruitment quantity, has reduced material handling, has improved production efficiency, has reduced the human contact of middle process, has avoided secondary pollution, and quantity error has been avoided to the mechanical count simultaneously.
The utility model provides a technical problem's scheme is:
A gauze piece production line comprises a gauze slitting and folding device, a gauze folding machine, a gauze piece conveying device, a gauze piece pressing device and a packaging conveying line which are sequentially arranged, wherein the gauze slitting and folding device comprises a unreeling shaft, a bottom roller, a plurality of slitting assemblies, a plurality of folding channels, a plurality of reversing rods and a transmission mechanism which are arranged on a first rack, and gauze is wound on the unreeling shaft; the gauze piece conveying device comprises a second rack, two chain tracks which are symmetrically arranged in the front and back are fixed on the inner side wall of the second rack, chains which are connected in the end-to-end mode are arranged in the chain tracks, a plurality of strip-shaped plates which are linearly and uniformly distributed are fixed between the two chains, a plurality of pushing parts which are uniformly distributed in the front and back direction are fixed on the strip-shaped plates, and each pushing part is arranged between two corresponding guide rails which are arranged in the front and back and fixedly connected with the second rack; the left end of the guide rail is connected with a gauze folding machine, and a gauze piece pressing device and a packaging conveying line are respectively arranged above the right end of the guide rail and below the right end of the guide rail; the pressing device comprises a plurality of pressing blocks capable of ascending and descending, the pressing blocks are arranged between two adjacent guide rails, and the packaging conveying line is located right below the pressing blocks;
The gauze discharged by the unwinding shaft is cut into a plurality of cloth strips by a plurality of slitting assemblies, each cloth strip forms a folding cloth strip after being folded in half through a folding channel, the folding cloth strips stretch into a gauze folding machine by bypassing corresponding reversing rods, the warp cloth folding machine cuts off a plurality of sections and folds the sections into gauze pieces, the gauze folding machine transfers each gauze piece to the upper part of the guide rail and clamps the gauze pieces between the left pushing part and the right pushing part, and the gauze pieces are pushed to the right lower part of the pressing block by the pushing parts;
The folder is a medical gauze folder disclosed by application number 201810970438.0.
Each slitting assembly comprises a cutter, the cutter is pressed on the bottom roller and fixed on a motor shaft of a first motor, the first motor is fixed on a motor supporting plate, the motor supporting plate is inserted and sleeved on a socket, the motor supporting plate is fixed on the socket through a locking screw, and the socket is fixed on a first rack.
The folding channel is formed by an X-shaped plate and two Y-shaped fixing plates adjacent to the X-shaped plate, two pins at the lower end of each X-shaped plate are fixed at the end parts of the Y-shaped fixing plates adjacent to the X-shaped plate respectively, and the Y-shaped fixing plates are linearly fixed on the first rack in the left-right direction.
A plurality of reversing rods are arranged in parallel, one end of each reversing rod is fixed on the first rack, and an included angle α formed by the reversing rods and the left and right directions is 45 degrees.
A plurality of connecting shafts are arranged between the two chains, a chain wheel is respectively fixed at the front end and the rear end of each connecting shaft, the two chain wheels are respectively meshed with the corresponding chains, the connecting shafts are hinged to the second rack, one of the connecting shafts is connected with a second motor driving the connecting shafts to rotate, and the second motor is fixedly connected with the second rack.
The pressing device further comprises a motor support fixed at the right end of the second rack, a third motor is fixed on the motor support, a turntable is fixed on a motor shaft of the third motor, a push-pull rod is hinged to the outer edge of the turntable, the lower end of the push-pull rod is hinged to the pressing plate, and each pressing block is fixedly connected with the pressing plate through a corresponding pressing rod;
A plurality of guide rods which are vertically and upwards arranged are fixed on the pressing plate, and the guide rods are inserted and sleeved on the motor support.
The number of the pressing blocks is 12, and the 12 pressing blocks are arranged in three rows and four columns.
A limiting plate arranged in parallel with each guide rail is arranged above each guide rail, and gauze pieces are arranged between the guide rails and the limiting plates.
The pushing part comprises a rectangular plate fixed on the strip-shaped plate, folded edges which are folded inwards are formed at two ends of the rectangular plate, and a U-shaped opening is formed in the middle of each folded edge.
The unreeling shaft is provided with a fourth motor, the fourth motor is fixed on the first rack, and a gear transmission assembly is arranged between the fourth motor and the unreeling shaft.
The utility model discloses an outstanding effect is:
Compared with the prior art, the automatic counting machine has the advantages that the number of workers is reduced, material handling is reduced, the production efficiency is improved, human body contact of an intermediate process is reduced, secondary pollution is avoided, and meanwhile, the number error is avoided due to mechanical counting.
Description of the drawings:
Fig. 1 is a schematic structural view of the present invention;
Fig. 2 is a top view of the present invention;
Fig. 3 is a front view of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 with respect to C;
FIG. 5 is a simplified schematic diagram of the present invention;
FIG. 6 is a schematic structural view of the gauze slitting and folding device of the present invention;
FIG. 7 is a top view of the gauze slitting and folding device of the present invention;
3 FIG. 3 8 3 is 3 a 3 cross 3- 3 sectional 3 view 3 of 3 FIG. 3 7 3 taken 3 about 3 A 3- 3 A 3; 3
FIG. 9 is a partial enlarged view of FIG. 8 with respect to B;
FIG. 10 is a schematic structural view of the gauze sheet conveying device according to the present invention;
Fig. 11 is an assembly view of the chain track, the chain, the strip-shaped plate and the pushing part of the gauze piece conveying device of the present invention;
Fig. 12 is a schematic structural view of the pushing part of the present invention;
Fig. 13 is a schematic structural view of the gauze sheet pressing device of the present invention.
The specific implementation mode is as follows:
In an embodiment, as shown in fig. 1 to 13, a gauze piece production line comprises a gauze slitting and folding device 1, a gauze folding machine 2, a gauze piece conveying device 3, a gauze piece pressing device 4 and a packaging conveying line 5 which are sequentially arranged, wherein the gauze slitting and folding device 1 comprises a unwinding shaft 11, a bottom roller 17, a plurality of slitting assemblies 12, a plurality of folding channels 13, a plurality of reversing rods 14 and a transmission mechanism 15 which are arranged on a first rack 16, and gauze 9 is wound on the unwinding shaft 11; the gauze piece conveying device 3 comprises a second rack 31, two chain rails 32 which are symmetrically arranged in the front and back are fixed on the inner side wall of the second rack 31, chains 33 which are connected end to end are arranged in the chain rails 32, a plurality of strip-shaped plates 34 which are linearly and uniformly distributed are fixed between the two chains 33, a plurality of pushing parts 35 which are uniformly distributed in the front and back direction are fixed on the strip-shaped plates 34, and each pushing part 35 is arranged between two corresponding guide rails 36 which are arranged in the front and back direction and fixedly connected with the second rack 31; the left end of the guide rail 36 is connected with the gauze folding machine 2, and the gauze piece pressing device 4 and the packaging conveying line 5 are respectively arranged above and below the right end of the guide rail 36; the pressing device 4 comprises a plurality of pressing blocks 41 capable of ascending and descending, the pressing blocks 41 are arranged between two adjacent guide rails 36, and the packaging conveying line 5 is positioned right below the pressing blocks 41;
The gauze 9 paid out by the unreeling shaft 11 is cut into a plurality of cloth strips 91 by a plurality of slitting assemblies 12, each cloth strip 91 is folded in half by a folding channel 13 to form a folding cloth strip 92, the folding cloth strip 92 bypasses a corresponding reversing rod 14 and extends into the gauze folding machine 2, the warp cloth folding machine 2 cuts off a plurality of sections and folds the sections into gauze pieces 93, the gauze folding machine 2 transfers each gauze piece 93 to the upper part of the guide rail 36 and clamps the gauze pieces between the left and right pushing parts 35, and the pushing parts 35 push the gauze pieces 93 to the right lower part of the pressing block 41;
The folder is a medical gauze folder disclosed by application number 201810970438.0.
Furthermore, each slitting assembly 12 comprises a cutter 121, the cutter 121 is pressed against the bottom roller 17, the cutter 121 is fixed on a motor shaft of a first motor 122, the first motor 122 is fixed on a motor support plate 123, the motor support plate 123 is inserted in a socket 124, the motor support plate 123 is fixed on the socket 124 through a locking screw 125, and the socket 124 is fixed on the first frame 16.
Further, the folding path 13 is formed by an X-shaped plate 132 and two Y-shaped fixing plates 131 adjacent thereto, two pins of a lower end of each X-shaped plate 132 are respectively fixed to ends of the Y-shaped fixing plates 131 adjacent thereto, and a plurality of Y-shaped fixing plates 131 are linearly fixed to the first frame 16 in the left-right direction.
more specifically, the plurality of reversing bars 14 are disposed in parallel and have one end fixed to the first frame 16, and the angle α formed between the reversing bars 14 and the left-right direction is 45 °.
Furthermore, a plurality of connecting shafts are arranged between the two chains 33, a chain wheel is fixed at each of the front end and the rear end of each connecting shaft, the two chain wheels are respectively meshed with a corresponding chain, the connecting shafts are hinged on the second frame 31, one of the connecting shafts is connected with a second motor 37 driving the connecting shafts to rotate, and the second motor 37 is fixedly connected with the second frame 31.
Furthermore, the pressing device 4 further includes a motor support 42 fixed at the right end of the second frame 31, a third motor 43 is fixed on the motor support 42, a turntable 44 is fixed on a motor shaft of the third motor 43, a push-pull rod 45 is hinged at the outer edge of the turntable 44, the lower end of the push-pull rod 45 is hinged with a pressing plate 46, and each pressing block 41 is fixedly connected with the pressing plate 46 through a corresponding pressing rod 47;
A plurality of guide rods 48 are fixed on the pressure plate 46 and arranged vertically upwards, and the guide rods 48 are inserted and sleeved on the motor support 42.
Furthermore, there are 12 pressing blocks 41, and 12 pressing blocks 41 are arranged in three rows and four columns.
Further, a limit plate 38 is provided above each guide rail 36 in parallel with the guide rail, and a gauze sheet 93 is provided between the guide rail 36 and the limit plate 38.
More specifically, the pushing part 35 includes a rectangular plate 351 fixed to the strip-shaped plate 34, folded edges 352 folded inward are formed at both ends of the rectangular plate 351, and a U-shaped notch 353 is formed in the middle of the folded edge 352.
Furthermore, the unreeling shaft 11 is provided with a fourth motor 18, the fourth motor 18 is fixed on the first frame 16, and a gear transmission assembly 19 is arranged between the fourth motor 18 and the unreeling shaft 11.
the working principle is that the fourth motor 18 drives the unreeling shaft 11 to rotate through the gear transmission assembly 19, the unreeling shaft 11 unreels the gauze 9, and the state of the gauze 9 is shown as the state ① in fig. 5;
secondly, the discharged gauze 9 is conveyed to the bottom roller 17 through the transmission mechanism 15, the first motor 122 drives the respective cutters 121 to rotate, the cutters 121 cut the gauze 9 into cloth strips 91, the cloth strips 91 are shown to be cut into 4 strips, and the state of the cloth strips 91 is shown as the state ② in fig. 5;
thirdly, each cloth strip 91 passes through the corresponding folding channel 13, the two sides of the cloth strip 91 are symmetrical towards the middle under the guiding folding action of the folding channels 13, so that the cloth strip 91 is folded into a folded cloth strip 92, the width of the folding channel 13 is half of the width of the cloth strip 91, and the state of the cloth strip 91 is shown as the state ③ in fig. 5;
fourthly, the folded cloth strips 92 bypass the corresponding reversing rods 14 and are conveyed to the folding machine 2, the reversing rods 14 can change the conveying direction of the folded cloth strips 92, the floor area of the device can be greatly reduced, and the reversing state is shown as the state ③ in fig. 10;
fifthly, the folded cloth strip 92 is cut into a section of folded cloth strip 92 by the folding machine 2, the state of the folded cloth strip is shown as the state ④ in figure 5, the section-shaped folded cloth strip 92 is folded by the folding machine for multiple times to form a gauze piece 93, the state is shown as the state V in figure 5, and then the gauze piece is conveyed to the left end of the guide rail 36 by the folding machine, wherein the name of the folding machine disclosed as application number 201810970438.0 is a medical gauze folding machine;
sixthly, each gauze sheet is placed above two front and back adjacent guide rails 36 and clamped between two left and right adjacent pushing portions 35, the second motor 37 drives the chain 33 to rotate, the chain 33 drives the strip-shaped plate 34 to move, the strip-shaped plate 34 pushes the gauze sheet rightwards through the pushing portions 35, when the gauze sheet 93 is pushed to the lower portion of the pressing block 41, state ⑦ is shown as state ⑦ in fig. 5, then the second motor 37 stops rotating, the third motor drives the rotary disc 44 to rotate for a circle, the rotary disc 44 presses down and lifts the pressing plate 46 once through the push-pull rod 45, the pressing plate 46 drives the pressing block 41 to move downwards through the pressing rod 47 in the pressing process, the pressing block 41 presses the gauze sheet 93 clamped between the two pushing portions 35 onto the packaging conveying line 5 from a gap between the two guide rails 36, and state ⑦ is shown as state ⑦ in fig. 5.
Finally, the above embodiments are only used for illustrating the present invention, and not for limiting the present invention, and those skilled in the relevant art can make various changes and modifications without departing from the spirit and scope of the present invention, so that all equivalent technical solutions also belong to the scope of the present invention, and the protection scope of the present invention should be defined by the claims.
Claims (10)
1. The utility model provides a gauze piece production line, includes that the gauze that sets up according to the preface cuts fifty percent discount device (1), gauze folder (2), gauze piece conveyor (3), gauze piece push down device (4) and packing transfer chain (5), its characterized in that: the gauze slitting and folding device (1) comprises a unwinding shaft (11) arranged on a first rack (16), a bottom roller (17), a plurality of slitting assemblies (12), a plurality of folding channels (13), a plurality of reversing rods (14) and a transmission mechanism (15), and gauze (9) is wound on the unwinding shaft (11); the gauze piece conveying device (3) comprises a second rack (31), two chain tracks (32) which are symmetrically arranged in the front and back are fixed on the inner side wall of the second rack (31), chains (33) which are connected end to end are arranged in the chain tracks (32), a plurality of strip-shaped plates (34) which are linearly and uniformly distributed are fixed between the two chains (33), a plurality of pushing parts (35) which are uniformly distributed in the front and back direction are fixed on the strip-shaped plates (34), and each pushing part (35) is arranged between two corresponding guide rails (36) which are arranged in the front and back and fixedly connected with the second rack (31); the left end of the guide rail (36) is connected with the gauze folding machine (2), and the gauze piece pressing device (4) and the packaging conveying line (5) are respectively arranged above and below the right end of the guide rail (36); the pressing device (4) comprises a plurality of pressing blocks (41) capable of ascending and descending, the pressing blocks (41) are arranged between two adjacent guide rails (36), and the packaging conveying line (5) is located right below the pressing blocks (41);
Gauze (9) that unreel spool (11) and emit is cut into many cloth strips (91) through a plurality of subassemblies of cutting (12) branch, form folding cloth strip (92) after the fifty percent discount of folding passageway (13) for every cloth strip (91), folding cloth strip (92) are walked around corresponding reversing bar (14) and are stretched into gauze folder (2), the multistage and folding of cutting off of warp cloth folder (2) are gauze piece (93), gauze folder (2) shift every gauze piece (93) to the top of guide rail (36) and centre gripping about two between propelling movement portion (35), propelling movement portion (35) are with gauze piece (93) propelling movement under briquetting (41).
2. A gauze sheet production line according to claim 1, characterized in that: each slitting assembly (12) comprises a cutter (121), the cutter (121) is pressed against the bottom roller (17), the cutter (121) is fixed on a motor shaft of a first motor (122), the first motor (122) is fixed on a motor support plate (123), the motor support plate (123) is sleeved on a socket (124) in an inserting mode, the motor support plate (123) is fixed on the socket (124) through a locking screw (125), and the socket (124) is fixed on the first rack (16).
3. A gauze sheet production line according to claim 1, characterized in that: the folding channel (13) is formed by an X-shaped plate (132) and two Y-shaped fixing plates (131) adjacent to the X-shaped plate, two pins at the lower end of each X-shaped plate (132) are respectively fixed at the end parts of the Y-shaped fixing plates (131) adjacent to the X-shaped plate, and the Y-shaped fixing plates (131) are linearly fixed on the first rack (16) in the left-right direction.
4. the gauze piece production line according to claim 1, wherein a plurality of reversing bars (14) are arranged in parallel and one end of each reversing bar is fixed on the first frame (16), and the angle α formed by the reversing bars (14) and the left-right direction is 45 °.
5. A gauze sheet production line according to claim 1, characterized in that: be equipped with a plurality of connecting axles between two chains (33), the front end and the rear end of connecting axle respectively are fixed with a sprocket, and two sprockets mesh with a corresponding chain respectively, the connecting axle articulates on second frame (31), and one of them connecting axle is connected with and is driven its pivoted second motor (37), second motor (37) and second frame (31) fixed connection.
6. A gauze sheet production line according to claim 1, characterized in that: the pressing device (4) further comprises a motor support (42) fixed at the right end of the second rack (31), a third motor (43) is fixed on the motor support (42), a turntable (44) is fixed on a motor shaft of the third motor (43), a push-pull rod (45) is hinged to the outer edge of the turntable (44), the lower end of the push-pull rod (45) is hinged to a pressing plate (46), and each pressing block (41) is fixedly connected with the pressing plate (46) through a corresponding pressing rod (47);
A plurality of guide rods (48) which are vertically and upwards arranged are fixed on the pressure plate (46), and the guide rods (48) are inserted and sleeved on the motor support (42).
7. A gauze sheet production line according to claim 1, characterized in that: the number of the pressing blocks (41) is 12, and the 12 pressing blocks (41) are arranged in three rows and four columns.
8. A gauze sheet production line according to claim 1, characterized in that: a limit plate (38) arranged in parallel with the guide rails (36) is arranged above each guide rail (36), and the gauze pieces (93) are arranged between the guide rails (36) and the limit plates (38).
9. A gauze sheet production line according to claim 1, characterized in that: the pushing part (35) comprises a rectangular plate (351) fixed on the strip-shaped plate (34), folded edges (352) folded inwards are formed at two ends of the rectangular plate (351), and a U-shaped notch (353) is formed in the middle of each folded edge (352).
10. A gauze sheet production line according to claim 1, characterized in that: the unreeling shaft (11) is provided with a fourth motor (18), the fourth motor (18) is fixed on the first rack (16), and a gear transmission assembly (19) is arranged between the fourth motor (18) and the unreeling shaft (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922090129.7U CN211110246U (en) | 2019-11-28 | 2019-11-28 | Gauze piece production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922090129.7U CN211110246U (en) | 2019-11-28 | 2019-11-28 | Gauze piece production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211110246U true CN211110246U (en) | 2020-07-28 |
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ID=71703961
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922090129.7U Expired - Fee Related CN211110246U (en) | 2019-11-28 | 2019-11-28 | Gauze piece production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211110246U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112323449A (en) * | 2020-10-30 | 2021-02-05 | 浙江衣拿智能科技股份有限公司 | Cutting machine, cutting system and intelligent cutting method |
| CN112478873A (en) * | 2020-12-09 | 2021-03-12 | 绍兴佰迅卫生用品有限公司 | Folding machine |
| CN115106302A (en) * | 2022-06-29 | 2022-09-27 | 深圳市海铭德科技有限公司 | A equipment for letter sorting gauze |
-
2019
- 2019-11-28 CN CN201922090129.7U patent/CN211110246U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112323449A (en) * | 2020-10-30 | 2021-02-05 | 浙江衣拿智能科技股份有限公司 | Cutting machine, cutting system and intelligent cutting method |
| CN112323449B (en) * | 2020-10-30 | 2023-08-01 | 浙江衣拿智能科技股份有限公司 | Cutting machine, cutting system and intelligent cutting method |
| CN112478873A (en) * | 2020-12-09 | 2021-03-12 | 绍兴佰迅卫生用品有限公司 | Folding machine |
| CN115106302A (en) * | 2022-06-29 | 2022-09-27 | 深圳市海铭德科技有限公司 | A equipment for letter sorting gauze |
| CN115106302B (en) * | 2022-06-29 | 2024-04-19 | 深圳市海铭德科技有限公司 | Device for sorting gauze |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200728 |