CN211105745U - Autoclave for heating composite material - Google Patents
Autoclave for heating composite material Download PDFInfo
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- CN211105745U CN211105745U CN201922114750.2U CN201922114750U CN211105745U CN 211105745 U CN211105745 U CN 211105745U CN 201922114750 U CN201922114750 U CN 201922114750U CN 211105745 U CN211105745 U CN 211105745U
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- tank body
- heating
- autoclave
- sliding groove
- transfer plate
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Abstract
The utility model discloses an autoclave for heating composite materials, which comprises a tank body and a connecting track; the tank body is a cavity with one open end; the front end of the tank body is provided with a tank cover, and the rear end of the tank body is provided with a seal head; a heating component is arranged in the tank body; a connecting track is arranged inside the tank body; a first sliding groove is formed in the middle of the top surface of the connecting track along the direction of the tank body; a second sliding groove for the movement of the transfer plate is symmetrically formed in the left side and the right side of the first sliding groove; a traction seat is connected inside the first sliding groove; the inner side surface of the traction seat is connected with a winch used for driving the transfer plate to move backwards; the winch is arranged in the inner layer of the end socket of the tank body; the outer wall of the end socket is provided with a motor; the output shaft of the motor is connected with the fan through a coupling; a heating component is arranged at an air outlet of the fan; and a cooler is arranged on one side of the heating component, which is far away from the fan. The utility model discloses not only reduced the hand labor volume, effective energy-conserving heat loss that reduces has extensive suitability moreover.
Description
Technical Field
The utility model relates to an autoclave especially relates to an autoclave is used in combined material heating.
Background
The autoclave is a necessary device for molding composite materials, is widely applied in the industrial field, and is mainly prepared by putting the composite materials and related auxiliary materials into a mold, placing the mold into the autoclave, and sequentially carrying out the processes of temperature rise, pressurization, heat preservation, temperature reduction and pressure reduction in a vacuum or non-vacuum state.
The curing process in the autoclave molding process is important, after blank pieces are laid, vacuum bags are placed, vacuum leak detection is carried out, the workpiece is placed in an autoclave, temperature rise, pressurization, heat preservation and pressure maintenance, temperature reduction and depressurization are carried out, and finally the workpiece is taken out of the autoclave. When a workpiece is sent into an autoclave, the conventional process flow needs to manually push a die filled with a blank workpiece into the autoclave, so that the manual labor amount is large, the operation time of entering the autoclave is long, and the blank forming time is prolonged; and the existing autoclave heater and cooler are separately arranged, and the arrangement influences the flow and flow velocity of the circulating air in the air channel to a certain extent, can generate local overheating or overcooling, and is not beneficial to the uniformity of the temperature in the autoclave.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects of the technology, the utility model provides an autoclave for heating composite materials.
In order to solve the technical problem, the utility model discloses a technical scheme is: an autoclave for heating composite materials comprises a tank body and a connecting track; the tank body is a cavity with one open end; the front end of the tank body is provided with a tank cover, and the rear end of the tank body is provided with a seal head; a heating component is arranged in the tank body;
a connecting track is arranged inside the tank body; an included angle of 10-15 degrees is formed between one end of the connecting track, which is close to the tank cover, and the tank body; a first sliding groove is formed in the middle of the top surface of the connecting track along the direction of the tank body; a second sliding groove for the movement of the transfer plate is symmetrically formed in the left side and the right side of the first sliding groove; a traction seat is connected inside the first sliding groove; the inner side surface of the traction seat is connected with a winch used for driving the transfer plate to move backwards; the winch is arranged in the inner layer of the end socket of the tank body;
the outer wall of the end socket is provided with a motor; the output shaft of the motor is connected with the fan through a coupling; a heating component is arranged at an air outlet of the fan; and a cooler is arranged on one side of the heating component, which is far away from the fan.
Further, the connecting track is matched and connected with a transfer plate used for transferring the workpiece into the tank body through a traction seat; the traction seat is assembled and connected with the transfer plate; the bottom of the transfer plate is provided with a pulley.
Furthermore, the heating assembly is a heating pipe which is arranged in a U shape, a plurality of heat conducting fins which extend along the circumferential direction of the heating pipe are arranged on the outer wall of the heating pipe, and the plurality of heat conducting fins are uniformly arranged along the circumferential direction of the heating pipe.
Further, a vacuum bag inner cavity is arranged in the tank body; the outer bottom of the tank body is provided with a vacuum-pumping pipe communicated with the inner cavity of the vacuum bag; the end part of the vacuumizing pipe is provided with a vacuum air valve.
Further, a safety interlocking device is arranged between the tank body and the tank cover; the cover is provided with a fluorine rubber sealing ring.
Further, the motor is a water-cooling high-temperature-resistant special variable frequency motor.
The utility model discloses not only effectual reduction the hand labor volume, improved combined material shaping efficiency, can effectively save energy and reduce the heat loss moreover, improve jar interior temperature field homogeneity, have extensive suitability.
Drawings
Fig. 1 is a perspective view of the overall structure of the present invention.
Fig. 2 is a schematic view of the opened can lid.
In the figure: 1. a tank body; 2. a can lid; 3. a heating assembly; 4. connecting the rails; 5. a transfer plate; 6. a winch; 7. a first sliding groove; 8. a second sliding groove; 9. a traction seat; 10. an electric motor; 11. a fan; 12. a cooler; 13. and (6) evacuating the tube.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1 and 2, the autoclave for heating composite materials comprises a can body 1 and a connecting rail 4; the tank body 1 is a cavity with one open end; the front end of the tank body 1 is provided with a tank cover 2, and the rear end is provided with a seal head; a heating component 3 is arranged in the tank body 1; the inner wall of jar body 1, cover 2 and head all is equipped with the corrosion resistant plate layer, and the corrosion resistant plate layer is equipped with aluminium silicate layer and rock wool layer by interior outside turn with jar body 1, cover 2 and the head that corresponds between, and the inner wall is rational in infrastructure, reduces the heat loss, improves the heat preservation effect, and it is effectual to keep warm, improves temperature field homogeneity.
A connecting track 4 is arranged inside the tank body 1; an included angle of 10-15 degrees is arranged between one end of the connecting track 4 close to the tank cover 2 and the tank body 1; the connecting track 4 is planar, and a first sliding groove 7 is formed in the middle of the top surface of the connecting track 4 along the direction of the tank body 1; the first sliding groove 7 is a moving guide rail of the traction seat 9; a second sliding groove 8 for the transfer plate 5 to move is symmetrically formed in the left side and the right side of the first sliding groove 7; the second sliding groove 8 is a walking guide rail of the transfer plate 5, and the first sliding groove 7 is internally connected with a traction seat 9; the inner side surface of the traction seat 9 is connected with a winch 6 for driving the transfer plate 5 to move backwards; the winch 6 is arranged on the inner layer of the end socket of the tank body 1; the hoisting machine 6 can drive the workpiece to move to the most appropriate position of the tank body 1 by being arranged on the inner layer of the inner seal head.
The traction seat 9 is in rolling connection with the first sliding groove 7, the outer wall of the traction seat 9 is connected with a matching seat, and the matching seat is assembled and connected with the transfer plate 5; the traction seat 9 is used for driving the transfer plate 5 to move along the first sliding groove 7, and the matching seat is used as a connecting base. A groove is formed in the matching seat, and an opening of the groove is formed in the bottom end; the surface of the transfer plate 5 is vertically provided with a matching column at the side edge close to the tank body 1, and the matching column is embedded into the groove from the bottom of the matching seat; the matching column is positioned right below the groove, the matching seat is rotatably connected with the traction seat 9, the matching seat can only rotate upwards to ensure that the traction seat 9 and the matching seat relatively move when the traction seat 9 moves backwards, and the matching seat still horizontally pulls the transfer plate 5, so that the transfer plate 5 can always keep horizontal movement; the cooperation seat stretches out in jar body 1, and traction seat 9 passes through the haulage rope and connects hoist engine 6, and hoist engine 6 installs the most right side inner wall in the inside of jar body 1.
Transfer board 5 is when the rearward movement, and the cooperation post is inserted in the recess at top to realize transferring board 5 and the assembly connection who pulls seat 9, when lateral motion, the cooperation seat can be followed transversely and applied traction force to the cooperation post, makes the lateral motion that transfer board 5 can be stable, and when needs separation, downward pulling transfer board 5, the cooperation post just can separate with the cooperation seat.
Transfer 5 surperficial symmetries of board and seted up two No. three shifting chutes, No. three shifting chutes are the guide slot that combined material frock mould removed, and the entrance of No. three shifting chutes is loudspeaker form, and loudspeaker form is used for combined material frock mould quick travel to appointed place for it is more simple and convenient, accurate to install. The matching column is vertically arranged at the edge of the surface of the transfer plate 5 and close to the tank body 1, and the matching column is arranged at the transverse center line of the surface of the transfer plate 5; the matching column is cylindrical.
The connecting track 4 is matched and connected with a transfer plate 5 for transferring the workpiece into the tank body 1 through a traction seat 9; the traction seat 9 is assembled and connected with the transfer plate 5; the assembly connection is used for connecting and separating the traction seat 9 and the transfer plate 5; the bottom of the transfer plate 5 is provided with pulleys. The transfer plate 5 moves on the second sliding groove 8 through the pulleys, so that labor is saved, and the operation is more convenient and faster.
After transfer board 5 and the assembly of drawing seat 9 finish, hoist engine 6 drives and pulls seat 9 and move along sliding tray 7 No. one, and drawing seat 9 drives and shifts board 5 and remove along sliding tray 8 No. two, and after transfer board 5 drove its top frock mould and moved to suitable position, hoist engine 6 stop work and carried out the tractive to drawing seat 9. After the shaping finishes, open cover 2, through the reversal of switch drive hoist engine 6 for traction seat 9 loses the constraining force, then reverse motion under the pulley effect, when traction seat 9 moves to the jar mouth, the recess is left from the bottom to the cooperation post, stops when shifting board 5 moves down to with the ground parallel and level, the workman alright pull out the frock mould and carry out the drawing of patterns and handle.
The outer wall of the end socket is provided with a motor 10; the motor 10 is a water-cooling high-temperature resistant special variable frequency motor. The speed regulation range is wide, the operation is stable, the reliability is high, and the device is suitable for high-temperature environments. The output shaft of the motor 10 is connected with the fan 11 through a coupling; a heating component 3 is arranged at an air outlet of the fan 11; the side of the heating assembly 3 remote from the fan 11 is provided with a cooler 12.
The heating assembly 3 is a heating pipe arranged in a U shape, a plurality of heat conducting fins extending along the circumferential direction of the heating pipe are arranged on the outer wall of the heating pipe, and the plurality of heat conducting fins are evenly arranged along the circumferential direction of the heating pipe. The conducting strip makes the air area of contact increase in heating element 3 and the cavity to can improve the heat exchange efficiency in heating element 3 and the cavity, make the quick rise of the temperature in the cavity and reach the temperature that treats the processing product needs, thereby can improve the quality of product. The heating assembly 3 may also be an elongated heating tube. The heating pipe can avoid producing a large amount of steam at the in-process of heating, and the steam of production can cause the influence on the quality to the product of treating processing. Besides, the heating module 3 can generate heat in various ways such as steam pipeline heating and oil heating.
The heating component 3 is connected with the tank body 1 through the installation part. In order to improve the sealing property and the heat preservation property of the tank body 1, the sealing and the heat preservation of the tank body 1 need to be realized through a sealing piece. The sealing element is made of high-temperature-resistant rubber and is sleeved on the mounting part of the heating assembly 3. Besides, the sealing of the tank 1 can be realized by welding or the like.
An inner cavity of a vacuum bag is arranged in the tank body 1; the outer bottom of the tank body 1 is provided with a vacuum-pumping pipe 13 communicated with the inner cavity of the vacuum bag; the end of the evacuation tube 13 is provided with a vacuum gas valve. The vacuum-pumping pipe 13 can realize a vacuum state in the tank body 1, and the cooling efficiency can be greatly improved.
A safety interlocking device is arranged between the tank body 1 and the tank cover 2; the tank cover 2 is provided with a fluorine rubber sealing ring. The safety interlocking device plays a role in protection, the structural damage and misoperation of the safety interlocking device caused by overlarge force on opening the tank cover 2 are avoided, the tank cover is opened when the pressure in the high-pressure container is overhigh, the resistance of the effective improving equipment to the conditions such as power failure and the like is improved, and the running safety and reliability of the equipment are improved.
The upper portion of the tank body 1 is provided with a pressure control valve communicated with the tank body 1, and the fan 11, the heating assembly 3, the cooler 12, the vacuum air valve and the pressure control valve are all electrically connected with a master controller, the master controller adopts a P L C controller, the control is accurate and rapid, intelligent and efficient, the P L C controller is integrally controlled, the heating, cooling and pressure increasing and reducing time and sequence in the tank are accurately controlled, the whole process of autoclave molding is more efficient, the structure is simple, the control, the use and the maintenance are convenient, and the manufacturing cost is low.
The utility model discloses a working process: the material that will need the autoclave shaping is put on transfer board 5, will transfer board 5 and the fastening of traction seat 9 meet, drag transfer board 5 through hoist engine 6 and slide to the autoclave jar internal along connecting track 4, close cover 2, the staff adjusts total controller, control fan 11, heating element 3, cooler 12, vacuum gas valve and pressure control valve, realizes intensification, pressurization, heat preservation, cooling and decompression process in proper order, under vacuum environment, accomplishes the material shaping.
The utility model not only reduces the amount of manual labor, shortens the time of tank-feeding operation, and improves the working efficiency; and can realize the even heating, realize treating the rapid heating of processing material, improve heating efficiency, can avoid producing steam simultaneously, great improvement cooling efficiency. In addition, the design structure is reasonable, the practicability is strong, and the autoclave can be widely applied to heating of various composite materials.
The above embodiments are not intended to limit the present invention, and the present invention is not limited to the above examples, and the technical personnel in the technical field are in the present invention, which can also belong to the protection scope of the present invention.
Claims (6)
1. The utility model provides a combined material is autoclave for heating, includes jar body (1), its characterized in that: it also comprises a connecting track (4); the tank body (1) is a cavity with one open end; the front end of the tank body (1) is provided with a tank cover (2), and the rear end is provided with a seal head; a heating component (3) is arranged in the tank body (1);
a connecting track (4) is arranged inside the tank body (1); an included angle of 10-15 degrees is arranged between one end of the connecting track (4) close to the tank cover (2) and the tank body (1); a first sliding groove (7) is formed in the middle of the top surface of the connecting track (4) along the direction of the tank body (1); a second sliding groove (8) for the transfer plate (5) to move is symmetrically formed in the left side and the right side of the first sliding groove (7); a traction seat (9) is connected inside the first sliding groove (7); the inner side surface of the traction seat (9) is connected with a winch (6) for driving the transfer plate (5) to move backwards; the winch (6) is arranged on the inner layer of the end socket of the tank body (1);
the outer wall of the end socket is provided with a motor (10); the output shaft of the motor (10) is connected with the fan (11) through a coupler; a heating assembly (3) is arranged at an air outlet of the fan (11); and a cooler (12) is arranged on one side of the heating component (3) far away from the fan (11).
2. The autoclave for heating composite materials according to claim 1, characterized in that: the connecting track (4) is connected with a transfer plate (5) used for transferring the workpiece into the tank body (1) in a matching way through a traction seat (9); the traction seat (9) is assembled and connected with the transfer plate (5); pulleys are arranged at the bottom of the transfer plate (5).
3. The autoclave for composite heating according to claim 2, characterized in that: the heating assembly (3) is a heating pipe which is arranged in a U shape, a plurality of heat conducting fins which extend along the circumferential direction of the heating pipe are arranged on the outer wall of the heating pipe, and the plurality of heat conducting fins are uniformly arranged along the circumferential direction of the heating pipe.
4. The autoclave for heating composite materials according to claim 3, characterized in that: an inner cavity of a vacuum bag is arranged in the tank body (1); the outer bottom of the tank body (1) is provided with a vacuum-pumping pipe (13) communicated with the inner cavity of the vacuum bag; and a vacuum air valve is arranged at the end part of the vacuumizing pipe (13).
5. The autoclave for heating composite materials according to claim 4, characterized in that: a safety interlocking device is arranged between the tank body (1) and the tank cover (2); and a fluorine rubber sealing ring is arranged on the tank cover (2).
6. The autoclave for heating composite materials according to any one of claims 1 to 5, characterized in that: the motor (10) is a water-cooling high-temperature-resistant special variable frequency motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922114750.2U CN211105745U (en) | 2019-11-28 | 2019-11-28 | Autoclave for heating composite material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922114750.2U CN211105745U (en) | 2019-11-28 | 2019-11-28 | Autoclave for heating composite material |
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| Publication Number | Publication Date |
|---|---|
| CN211105745U true CN211105745U (en) | 2020-07-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922114750.2U Active CN211105745U (en) | 2019-11-28 | 2019-11-28 | Autoclave for heating composite material |
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| Country | Link |
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| CN (1) | CN211105745U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114103177A (en) * | 2022-01-27 | 2022-03-01 | 江苏奥琳斯邦装备科技股份有限公司 | Hot-press molding and curing equipment and method for magnetic composite material |
| CN115284642A (en) * | 2022-08-02 | 2022-11-04 | 安徽泰乐玛科技有限公司 | Sectional type autoclave forming device for fairing of high-speed maglev train |
| CN116160698A (en) * | 2023-03-02 | 2023-05-26 | 衡阳凯新特种材料科技有限公司 | Autoclave composite device of bulletproof plugboard |
-
2019
- 2019-11-28 CN CN201922114750.2U patent/CN211105745U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114103177A (en) * | 2022-01-27 | 2022-03-01 | 江苏奥琳斯邦装备科技股份有限公司 | Hot-press molding and curing equipment and method for magnetic composite material |
| CN114103177B (en) * | 2022-01-27 | 2022-04-08 | 江苏奥琳斯邦装备科技股份有限公司 | Hot-press molding and curing equipment and method for magnetic composite material |
| CN115284642A (en) * | 2022-08-02 | 2022-11-04 | 安徽泰乐玛科技有限公司 | Sectional type autoclave forming device for fairing of high-speed maglev train |
| CN116160698A (en) * | 2023-03-02 | 2023-05-26 | 衡阳凯新特种材料科技有限公司 | Autoclave composite device of bulletproof plugboard |
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