CN116160698A - Autoclave composite device of bulletproof plugboard - Google Patents

Autoclave composite device of bulletproof plugboard Download PDF

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Publication number
CN116160698A
CN116160698A CN202310193510.4A CN202310193510A CN116160698A CN 116160698 A CN116160698 A CN 116160698A CN 202310193510 A CN202310193510 A CN 202310193510A CN 116160698 A CN116160698 A CN 116160698A
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CN
China
Prior art keywords
autoclave body
autoclave
mounting
fixedly connected
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202310193510.4A
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Chinese (zh)
Other versions
CN116160698B (en
Inventor
肖亮
谭皓文
邓小沣
谭庆文
李能
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Hengyang Kaixin Special Materials Technology Co ltd
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Hengyang Kaixin Special Materials Technology Co ltd
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Application filed by Hengyang Kaixin Special Materials Technology Co ltd filed Critical Hengyang Kaixin Special Materials Technology Co ltd
Priority to CN202310193510.4A priority Critical patent/CN116160698B/en
Priority claimed from CN202310193510.4A external-priority patent/CN116160698B/en
Publication of CN116160698A publication Critical patent/CN116160698A/en
Application granted granted Critical
Publication of CN116160698B publication Critical patent/CN116160698B/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/20—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
    • B24B7/20—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B24B7/30—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground for grinding plastics
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/04—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam
    • B29C35/045—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould using liquids, gas or steam using gas or flames
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16—Cooling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16—Cooling
    • B29C2035/1616—Cooling using liquids
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Oral & Maxillofacial Surgery (AREA)
  • Thermal Sciences (AREA)
  • Pressure Vessels And Lids Thereof (AREA)

Abstract

The invention relates to the field of hot press forming of bulletproof plugboards, and provides an autoclave compounding device of the bulletproof plugboards, which comprises: the device comprises a bottom plate, an autoclave body, a tank door, a movable hot pressing workbench, a sealing frame, a heating and cooling mechanism, a vacuum mechanism and a bottom plate; an autoclave body is arranged at the upper end of the bottom plate; the hot-pressing device comprises an autoclave body, a movable hot-pressing workbench, a heating and cooling mechanism and a sealing frame, wherein one side of the autoclave body is provided with a tank door, the bottom of the autoclave body is provided with the movable hot-pressing workbench, and the heating and cooling mechanism is also arranged in the autoclave body; and a vacuum mechanism is arranged below the movable hot-pressing workbench. The movable hot-pressing workbench is arranged, so that the position of the movable hot-pressing workbench in the autoclave body can be conveniently adjusted, the autoclave body can be conveniently pushed out, and devices (such as a die) on the movable hot-pressing workbench can be conveniently replaced and maintained.

Description

Autoclave composite device of bulletproof plugboard
Technical Field
The invention relates to the field of hot press forming of bulletproof plugboards, in particular to an autoclave compounding device of a bulletproof plugboard.
Background
At present, the autoclave molding process is a molding process method which seals a composite material blank, a honeycomb sandwich structure or a cementing structure on a mold by using a vacuum bag, and makes the composite material blank, the honeycomb sandwich structure or the cementing structure become a required shape and quality through heating, pressurizing, heat preservation (medium temperature or high temperature), cooling and pressure relief processes in a vacuum (or non-vacuum) state in an autoclave;
the autoclave molding process is one of the main molding methods of advanced composite material structures, honeycomb sandwich structures and metal or composite material cementing structures which are widely applied at present, and is mainly applicable to molding of most thermosetting composite materials, honeycomb sandwich structures and cementing structures; the autoclave creates an ideal temperature and pressure environment for the polymerization reaction of the composite material; currently, bulletproof plugboards are used as military protective equipment, and more composite materials such as non-woven cloth, bulletproof ceramics, adhesive films, PE laminated boards and the like are adopted for hot press molding. The position of the hot pressing platform in the existing autoclave is usually fixed, the position cannot be adjusted, and the hot pressing platform is inconvenient to push out to replace and maintain components on the hot pressing platform, so that the hot pressing platform is inconvenient to use.
Disclosure of Invention
The invention provides an autoclave compounding device of a bulletproof plugboard, which is used for solving the problems that the position of a hot pressing platform in the existing autoclave provided by the background art is usually fixed, the position cannot be adjusted, and parts on the hot pressing platform are inconvenient to replace and maintain due to inconvenient pushing out.
In order to solve the technical problems, the invention discloses an autoclave composite device of a bulletproof plugboard, which comprises: the device comprises a bottom plate, an autoclave body, a tank door, a movable hot pressing workbench, a heating and cooling mechanism, a vacuum mechanism and a bottom plate;
an autoclave body is arranged at the upper end of the bottom plate; the autoclave is characterized in that a tank door is arranged on one side of the autoclave body, a movable hot pressing workbench is arranged at the inner bottom of the autoclave body, a heating and cooling mechanism is further arranged in the autoclave body, and a vacuum mechanism is arranged below the movable hot pressing workbench.
Preferably, a door opening and closing mechanism is arranged between the autoclave body and the tank door; the door opening and closing mechanism includes: the device comprises a suspension arm, a rotary large arm, a rotary bearing seat, a first rotating shaft, a connecting lug and an opening and closing cylinder;
the front side of the left end of the autoclave body is fixedly connected with a rotary bearing seat, a rotary large arm is arranged above the rotary bearing seat, and the curvature of the inner side of the rotary large arm is the same as the radian of the outer periphery of the autoclave body at the corresponding position;
the bottom of the rotary large arm is fixedly connected with a first rotating shaft, and the first rotating shaft is rotationally connected with a rotary bearing seat;
the top end of the rotary large arm is fixedly connected with a suspension arm, and the curvature of the suspension arm is the same as the radian of the outer wall of the tank door;
a connecting lug is fixedly arranged at the right end of the joint of the suspension arm and the top of the rotary large arm;
the right side of the connecting lug is provided with an opening and closing cylinder, a push rod of the opening and closing cylinder is rotationally connected with the connecting lug, and the right end of the opening and closing cylinder is hinged with the top of the autoclave body.
Preferably, a locking mechanism is further arranged between the autoclave body and the autoclave door;
the locking mechanism includes: the device comprises a limiting tooth block, a locking inlet groove, a locking ring, a sealing ring, a rotary hand wheel, a rotary shaft II, a rotary gear, a sector fluted disc and a central shaft;
the center of the bottom of the suspension arm is provided with a central shaft, and the central shaft is rotationally connected with the bottom of the suspension arm;
a sector fluted disc is fixedly arranged on the central shaft, and the right end of the central shaft is connected with a tank door;
the outer ring of the tank door is provided with a plurality of limiting tooth blocks at intervals along the circumferential direction, and the limiting tooth blocks are fixedly connected with the outer ring of the tank door;
a locking ring is fixedly sleeved at the left end of the autoclave body, and a plurality of locking inlet grooves are formed in the locking ring at intervals;
the locking ring is also fixedly provided with a sealing ring, and the sealing ring is positioned on the outer ring of the locking inlet groove;
a rotary hand wheel is fixedly arranged at the left side behind the bottom of the suspension arm;
the center of the rotary hand wheel is fixedly provided with a second rotating shaft, the second rotating shaft penetrates through the bottom of the suspension arm left and right, and the second rotating shaft is connected with a bearing at the bottom of the suspension arm;
the right end of the second rotating shaft is fixedly connected with a rotating gear, and the front side of the rotating gear is meshed and connected with the rear side of the sector fluted disc.
Preferably, a pair of fixing seats are symmetrically arranged at the bottom of the autoclave body in a left-right mode, the upper ends of the fixing seats are fixedly connected with the outer wall of the autoclave body, and the fixing seats are fixedly connected with the upper end of the bottom plate.
Preferably, a pair of lifting lugs are arranged above the autoclave body at left and right intervals, and the lifting lugs are fixedly connected with the outer wall of the top of the autoclave body;
a temperature sensor and a pneumatic pressure sensor are arranged on the autoclave body; the bottom detection ends of the temperature sensor and the air pressure sensor penetrate through the inner cavity of the autoclave body;
and a compressed air pipeline port is arranged on the right side of the air pressure sensor above the autoclave body and is communicated with the inside of the autoclave body.
Preferably, the movable hot press table includes: the device comprises a movable slide rail, a mould sliding trolley, rollers, a bulletproof plugboard mould, a sealing frame and a mould fixing device;
a pair of movable sliding rails along the left-right direction are arranged above the movable hot-pressing workbench; the movable slide rail is provided with a mould sliding trolley which is connected with the movable slide rail in a left-right sliding manner;
the bottom of the mold sliding trolley is rotationally connected with rollers, and the rollers are slidingly connected to corresponding movable slide rails;
a bulletproof flashboard die is arranged on the die sliding trolley, and a sealing frame is arranged outside the bulletproof flashboard die;
a plurality of die fixing devices are horizontally arranged on the die sliding trolley at intervals;
the die fixing device comprises two groups of fixing groups which are symmetrical in front-back direction, and each fixing group comprises: the device comprises a mounting frame, a second air cylinder, a guide frame, a first spring and a clamping sliding block;
the mounting frame is positioned at the front side or the rear side of the sealing frame, the mounting frame is fixedly connected with the upper end surface of the die sliding trolley, and the cylinder body of the second cylinder is fixedly connected to the mounting frame;
the second air cylinder is fixedly connected to the mounting frame, a guide frame is arranged on one side, close to the sealing frame, of the mounting frame, and a clamping sliding block is slidably connected in the guide frame along the front-rear direction; and a first spring is connected between the clamping slide block and the guide frame, and a push rod of the second cylinder is connected with the clamping slide block.
Preferably, the heating and cooling mechanism includes: the high-temperature motor I, the turbine blade, the drainage cover, the heater, the hot air cavity and the circulating cooling pipe;
the outer wall of the right end of the autoclave body is fixedly provided with a first high-temperature motor; an output shaft of the high-temperature motor penetrates through the outer wall of the right end of the autoclave body;
the end of an output shaft of the high-temperature motor is fixedly connected with a turbine blade, the turbine blade is positioned in the autoclave body, a drainage cover is arranged on the left side of the turbine blade, and the drainage cover is connected with the inner wall of the autoclave body;
the hot air cavity is arranged in the autoclave body, the heater is arranged at the left end of the drainage cover, the drainage cover is communicated with the air inlet of the heater, and the air outlet of the heater is communicated with the hot air cavity;
the left end of the heater is provided with a circulating cooling pipe, the main body of the circulating cooling pipe is connected in the autoclave body, and the water inlet and the water outlet of the circulating cooling pipe are communicated with external cooling water.
Preferably, the vacuum mechanism includes: a vacuum bag, a vacuum pipe, and a vacuum pump;
the outer surface of the bulletproof plugboard mould is coated with a layer of vacuum bag;
the external side of the autoclave body is provided with a vacuum pump, and the vacuum pump is connected with the vacuum bag through a vacuum pipeline;
and the vacuum bag is internally provided with a non-woven fabric, bulletproof ceramic, an adhesive film and a PE laminated board from top to bottom in sequence.
Preferably, still include picture peg grinding device, picture peg grinding device is located the left side of autoclave body, picture peg grinding device includes: the device comprises a first mounting column, a second mounting column, a driving motor, a first screw rod, a second screw rod, a first transmission shaft, a first bevel gear, a second bevel gear, a third bevel gear, a fourth bevel gear, a first threaded sleeve, a second threaded sleeve, a cross beam, a central column, a polishing motor, a driving shaft, a first belt wheel, a sliding sleeve, a limit bolt, a mounting plate, a first connecting rod, a second connecting rod, a main grinding wheel, a mounting block, a fastening bolt, a second transmission shaft, a second belt wheel, a side grinding wheel, a bearing plate and a sliding strip hole;
the mounting post I is fixedly arranged on the rear side of the bottom plate, and the mounting post II is fixedly arranged on the front side of the bottom plate; the first mounting column and the second mounting column are symmetrical along the central axis of the bottom plate;
a first screw rod is arranged on the first mounting column in the vertical direction and is in rotary connection with the mounting column; the top end of the first screw rod is fixedly connected with a bevel gear III, and a thread sleeve I is connected to the first screw rod in a threaded manner;
a second screw rod is arranged on the second mounting column in the vertical direction and is in rotary connection with the second mounting column; the top end of the second screw rod is fixedly connected with a bevel gear IV; the second screw rod is in threaded connection with a second threaded sleeve;
a driving motor is transversely and fixedly arranged at the top end of the first mounting column, and the top between the first mounting column and the second mounting column is rotationally connected with a first transmission shaft; the rear side of the transmission shaft I is fixedly provided with a bevel gear I, and the bevel gear I is meshed with a bevel gear III; a bevel gear II is fixedly arranged on the front side of the transmission shaft I, and is meshed with the bevel gear IV;
a cross beam is fixedly connected between the first thread bush and the second thread bush; a center column is fixedly arranged at the center of the bottom end of the cross beam;
the central column is provided with a sliding sleeve which is connected with the central column in an up-and-down sliding way; the left side of the sliding sleeve is provided with a limit bolt, a plurality of threaded holes are formed in the center column at intervals up and down, and the limit bolt is connected with the sliding sleeve and the corresponding threaded hole; the sliding sleeve is symmetrically hinged with a pair of first connecting rods along the front side and the rear side of the central column;
the bottom end of the central column is provided with a mounting plate, and the front side and the rear side of the mounting plate are symmetrically hinged with a second connecting rod; the second connecting rod is hinged with the first connecting rod at the center;
the bottom of the first connecting rod is provided with a mounting block, and the bottom of the mounting block is rotationally connected with a second transmission shaft; the transmission shaft II is sequentially provided with a belt wheel II and a side grinding wheel from top to bottom; a sliding strip hole is formed in the mounting block in the vertical turning direction; the connecting part of the mounting block and the connecting rod I is provided with a fastening bolt, the fastening bolt penetrates through the sliding strip hole along the left-right direction, and the fastening bolt is matched with a nut to fixedly clamp the mounting block and the connecting rod I;
a polishing motor is fixedly arranged on the mounting plate, and the shaft end of the polishing motor is connected with a driving shaft; the driving shaft penetrates through the mounting plate and is rotationally connected with the mounting plate; the driving shaft is fixedly connected with a belt wheel I and a main grinding wheel in sequence from top to bottom; the belt wheel I is connected with the belt wheel II through a belt;
and a bearing plate is fixedly arranged between the first mounting column and the second mounting column, and the bearing plate and the movable hot-pressing workbench are the same in height.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims thereof as well as the appended drawings.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a front view of the autoclave structure of the present invention;
FIG. 2 is a schematic diagram of the autoclave of the present invention on the left;
FIG. 3 is a schematic top view of an autoclave according to the present invention;
FIG. 4 is a left side schematic view of the insert plate polishing apparatus of the present invention;
FIG. 5 is an enlarged schematic view of a portion of FIG. 1 at A;
FIG. 6 is an enlarged schematic view of a portion of FIG. 4 at B;
fig. 7 is an enlarged partial schematic view of fig. 3 at C.
In the figure: 1. an autoclave body; 2. a tank door; 3. a movable hot-pressing workbench; 301. moving the slide rail; 302. a mold sliding trolley; 303. a roller; 304. bulletproof flashboard mould; 305. a sealing frame; 306. a die fixing device; 4. a heating and cooling mechanism; 401. a high-temperature motor I; 402. a turbine blade; 403. a drainage cover; 404. a heater; 405. a hot air chamber; 406. a circulating cooling pipe; 5. a vacuum mechanism; 501. a vacuum bag; 502. a vacuum pipe; 503. a vacuum pump; 6. a door opening and closing mechanism; 601. a suspension arm; 602. rotating the large arm; 603. a rotary bearing seat; 604. a first rotating shaft; 605. a connecting lug; 606. an opening and closing cylinder; 7. a locking mechanism; 701. limiting tooth blocks; 702. locking the inlet slot; 703. a locking ring; 704. a seal ring; 705. rotating a hand wheel; 706. a second rotating shaft; 707. a rotary gear; 708. a sector fluted disc; 709. a central shaft; 8. a fixing seat; 9. lifting lugs; 10. a compressed air pipe orifice; 11. a mounting frame; 12. a second cylinder; 13. a guide frame; 14. a first spring; 15. clamping a sliding block; 16. the flashboard polishing device; 17. a first mounting column; 18. a second mounting column; 19. a driving motor; 20. a first screw rod; 21. a second screw rod; 22. a transmission shaft I; 23. bevel gears I; 24. bevel gears II; 25. bevel gears III; 26. bevel gears IV; 27. a first thread sleeve; 28. a second thread sleeve; 29. a center column; 30. polishing a motor; 31. a drive shaft; 32. a belt wheel I; 33. a sliding sleeve; 34. a limit bolt; 35. a mounting plate; 36. a first connecting rod; 37. a second connecting rod; 38. a main grinding wheel; 39. a mounting block; 40. a fastening bolt; 41. a transmission shaft II; 42. a belt wheel II; 43. a side grinding wheel; 44. a temperature sensor; 45. an air pressure sensor; 46. a weft-free cloth; 47. a ballistic ceramic; 48. an adhesive film; 49. a PE laminate; 50. a cross beam; 51. a carrying plate; 52. a bottom plate; 53. sliding the elongated hole.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
In addition, the descriptions of the "first," "second," and the like, herein are for descriptive purposes only and are not intended to be specifically construed as order or sequence, nor are they intended to limit the invention solely for distinguishing between components or operations described in the same technical term, but are not to be construed as indicating or implying any relative importance or order of such features. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, technical solutions and technical features between the embodiments may be combined with each other, but it is necessary to base that a person skilled in the art can implement the combination of technical solutions, when the combination of technical solutions contradicts or cannot be implemented, should be considered that the combination of technical solutions does not exist, and is not within the scope of protection claimed by the present invention.
Embodiment 1, as shown in fig. 1, the invention discloses an autoclave composite device of a bulletproof plugboard, which comprises: a bottom plate 52, an autoclave body 1, a tank door 2, a movable hot pressing workbench 3, a heating and cooling mechanism 4, a vacuum mechanism 5 and a bottom plate 52;
the autoclave body 1 is arranged at the upper end of the bottom plate 52; the autoclave is characterized in that one side of the autoclave body 1 is provided with a tank door 2, a movable autoclave workbench 3 is arranged at the inner bottom of the autoclave body 1, a heating and cooling mechanism 4 is further arranged in the autoclave body 1, and a vacuum mechanism 5 is arranged below the movable autoclave workbench 3.
Optionally, a pair of lifting lugs 9 are arranged above the autoclave body 1 at left and right intervals, and the lifting lugs 9 are fixedly connected with the outer wall of the top of the autoclave body 1;
a temperature sensor 44 and an air pressure sensor 45 are arranged on the autoclave body 1; the bottom detection ends of the temperature sensor 44 and the air pressure sensor 45 penetrate through the inner cavity of the autoclave body 1;
the autoclave body 1 is provided with a compressed air pipeline port 10 above the autoclave body 1 and positioned on the right side of the air pressure sensor 45, and the compressed air pipeline port 10 is communicated with the inside of the autoclave body 1.
Optionally, a pair of fixing seats 8 are symmetrically arranged at the bottom of the autoclave body 1, the upper ends of the fixing seats 8 are fixedly connected with the outer wall of the autoclave body 1, and the fixing seats 8 are fixedly connected with the upper end of the bottom plate 52.
The autoclave body 1 is large in volume and large in mass, the lifting lugs 9 are convenient to use when the autoclave is lifted, the temperature sensor 44 measures the temperature in the autoclave in real time, and the compressed air pipeline port 10 is connected with external compressed air or protective gas such as nitrogen; the pressure sensor 45 can know the pressure in the tank in real time.
The technical scheme has the working principle and beneficial effects that: heating the autoclave body 1 through a heating and cooling mechanism 4, compounding materials (such as a non-woven cloth 46, bulletproof ceramic 47, a glue film 48 and a PE laminated board 49) required by preparing bulletproof plugboards together, producing the bulletproof plugboards, and pressing the melted glue composite material into a whole through high temperature, vacuum and pressure difference with compressed air; the movable hot pressing workbench 3 is arranged, so that the movable hot pressing workbench 3 can conveniently adjust the position in the autoclave body 1, and can conveniently push out the autoclave body 1, and devices (such as a die) on the movable hot pressing workbench 3 can be replaced and maintained, so that the use is inconvenient.
The invention solves the problems of the prior art: the hot pressing platform in the existing autoclave is usually fixed in position, cannot adjust the position, and is inconvenient to push out to replace and maintain components on the hot pressing platform, so that the problem of inconvenience in use is solved.
In example 2, as shown in fig. 1, 2 and 5, a door opening and closing mechanism 6 is provided between the autoclave body 1 and the tank door 2 on the basis of example 1; the door opening and closing mechanism 6 includes: the lifting arm 601, the rotating large arm 602, the rotating bearing seat 603, the rotating shaft one 604, the connecting lug 605 and the opening and closing cylinder 606;
the front side of the left end of the autoclave body 1 is fixedly connected with a rotary bearing seat 603, a rotary large arm 602 is arranged above the rotary bearing seat 603, and the curvature of the inner side of the rotary large arm 602 is the same as the radian of the periphery of the autoclave body 1 at the corresponding position;
the bottom of the large rotating arm 602 is fixedly connected with a first rotating shaft 604, and the first rotating shaft 604 is rotationally connected with a rotating bearing seat 603;
the top end of the large rotating arm 602 is fixedly connected with a suspension arm 601, and the curvature of the suspension arm 601 is the same as the radian of the outer wall of the tank door 2;
a connecting lug 605 is fixedly arranged at the right end of the joint of the suspension arm 601 and the top of the rotary large arm 602;
the right side of the connecting lug 605 is provided with an opening and closing cylinder 606, a push rod of the opening and closing cylinder 606 is rotationally connected with the connecting lug 605, and the right end of the opening and closing cylinder 606 is hinged with the top of the autoclave body 1.
The working principle of the technical scheme is as follows: when the door opening and closing mechanism 6 works, the opening and closing cylinder 606 works to push the rotary large arm 602 outwards, and the rotary large arm 602 rotates anticlockwise in the rotary bearing seat 603; rotating the large arm 602 drives the suspension arm 601 to open the tank door 2 outwards; at the same time, the opening and closing cylinder 606 rotates a certain angle along the horizontal direction along with the opening angle of the tank door 2; when the tank door 2 needs to be closed, the opening and closing cylinder 606 is contracted to drive the rotary large arm 602, the suspension arm 601 and the tank door 2 autoclave opening to be closed.
The beneficial effects of the technical scheme are that: the gravity of the suspension arm 601 and the rotary large arm 602 in the vertical direction of the dispersion tank door 2 can affect the transverse stress of the rotary bearing seat 603, so that the service life of the door opening and closing mechanism 6 is prolonged, the tank door 2 can be automatically opened and closed through pushing out and contracting of the opening and closing cylinder 606, the labor is saved, and the life safety of operators is more favorably protected.
Example 3, based on example 2, as shown in fig. 1, 2, 5;
a locking mechanism 7 is further arranged between the autoclave body 1 and the autoclave door 2;
the locking mechanism 7 includes: a limiting tooth block 701, a locking inlet groove 702, a locking ring 703, a sealing ring 704, a rotary hand wheel 705, a rotary shaft II 706, a rotary gear 707, a sector fluted disc 708 and a central shaft 709;
a central shaft 709 is arranged at the bottom center of the suspension arm 601, and the central shaft 709 is rotatably connected with the bottom of the suspension arm 601;
a sector fluted disc 708 is fixedly arranged on the central shaft 709, and the right end of the central shaft 709 is fixedly connected with a tank door 2;
the outer ring of the tank door 2 is provided with a plurality of limiting tooth blocks 701 at intervals along the circumferential direction, and the limiting tooth blocks 701 are fixedly connected with the outer ring of the tank door 2;
a locking ring 703 is fixedly sleeved at the left end of the autoclave body 1, and a plurality of locking inlet grooves 702 are formed in the locking ring 703 at intervals;
the locking ring 703 is also fixedly provided with a sealing ring 704, and the sealing ring 704 is positioned on the outer ring of the locking inlet groove 702;
a rotary hand wheel 705 is fixedly arranged at the left side behind the bottom of the suspension arm 601;
a second rotating shaft 706 is fixedly arranged in the center of the rotating hand wheel 705, the second rotating shaft 706 penetrates through the bottom of the suspension arm 601 left and right, and the second rotating shaft 706 is connected with the bottom of the suspension arm 601 through a bearing;
the right end of the second rotating shaft 706 is fixedly connected with a rotating gear 707, and the front side of the rotating gear 707 is in meshed connection with the rear side of the sector fluted disc 708.
The working principle of the technical scheme is as follows: when the tank door 2 and the autoclave are closed by the door opening and closing mechanism 6, the limiting tooth block 701 stretches into the locking inlet groove 702, an operator rotates the rotary hand wheel 705 to drive the rotary shaft II 706 and the rotary gear 707 to synchronously rotate, and the rotary gear 707 drives the sector fluted disc 708 and the central shaft 709 to rotate at the bottom of the suspension arm 601; the central shaft 709 drives the tank door 2 to rotate in the locking inlet groove 702 to the position of the locking ring 703 to align with the clamping plate; the opening and closing cylinder 606 is contracted again, so that the clamping fit between the tank door 2 and the locking ring 703 is realized;
the beneficial effects of the technical scheme are that: the sealing ring 704 ensures the air tightness in the tank; the hand wheel 705 is rotated to drive the pinion to rotate, and the torque is transferred to the large-size rotary fluted disc, so that the operator can easily complete locking.
Embodiment 4 on the basis of any one of embodiments 1 to 3, as shown in fig. 1, 3, 4, and 7, the movable hot press table 3 includes: a movable slide rail 301, a mould sliding trolley 302, a roller 303, a bulletproof plugboard mould 304, a sealing frame 305 and a mould fixing device 306;
a pair of moving slide rails 301 along the left-right direction are arranged above the movable hot pressing workbench 3; a mold sliding trolley 302 is arranged on the movable slide rail 301, and the mold sliding trolley 302 is connected with the movable slide rail 301 in a left-right sliding manner;
the bottom of the mold sliding trolley 302 is rotatably connected with a roller 303, and the roller 303 is slidably connected to a corresponding moving slide rail 301;
a bulletproof flashboard die 304 is arranged on the die sliding trolley 302, and a sealing frame 305 is arranged outside the bulletproof flashboard die 304;
a plurality of die fixing devices 306 are horizontally arranged on the die sliding trolley 302 at intervals;
the die-retention device 306 includes two sets of front-to-back symmetrical retention groups, the retention groups comprising: the device comprises a mounting frame 11, a second air cylinder 12, a guide frame 13, a first spring 14 and a clamping slider 15;
the mounting frame 11 is positioned at the front side or the rear side of the sealing frame 305, the mounting frame 11 is fixedly connected with the upper end surface of the mold sliding trolley 302, and the cylinder body of the second cylinder 12 is fixedly connected to the mounting frame 11;
the second cylinder 12 is fixedly connected to the mounting frame 11, a guide frame 13 is arranged on one side, close to the sealing frame 305, of the mounting frame 11, and a clamping sliding block 15 is slidably connected in the guide frame 13 along the front-rear direction; a first spring 14 is connected between the clamping slide block 15 and the guide frame 13, and a push rod of the second air cylinder 12 is connected with the clamping slide block 15.
The technical scheme has the working principle and beneficial effects that: the operator pushes the mould sliding trolley 302 on the movable hot pressing workbench 3, and the mould sliding trolley 302 enters the tank body along the movable sliding rail 301; when the die fixing device 306 works, the pair of air cylinders II 12 are pushed outwards, the clamping slide blocks 15 on the front side and the rear side slide out along the guide frame 13, and the clamping slide blocks 15 push the sealing frame 305 to fix the bulletproof plugboard die 304 in a good position; the sealing frame 305 in the die fixing device 306 can reduce the amount of the adhesive film 48 from melting and oozing out from the side during the hot pressing and compounding of the bulletproof plugboard; ensuring a uniform bond of the melt adhesive between the laid 46, ballistic ceramic 47 and PE laminate 49.
Embodiment 5, on the basis of any one of embodiments 1 to 4, as shown in fig. 1, 3, and 7, the heating and cooling mechanism 4 includes: a high-temperature motor I401, turbine blades 402, a drainage cover 403, a heater 404, a hot air cavity 405 and a circulating cooling pipe 406;
the outer wall of the right end of the autoclave body 1 is fixedly provided with a first high-temperature motor 401; an output shaft of the first high-temperature motor 401 penetrates through the outer wall of the right end of the autoclave body 1;
the end of the output shaft of the high-temperature motor I401 is fixedly connected with a turbine blade 402, the turbine blade 402 is positioned in the autoclave body 1, a drainage cover 403 is arranged on the left side of the turbine blade 402, and the drainage cover 403 is connected with the inner wall of the autoclave body 1;
a hot air cavity 405 is arranged in the autoclave body 1, a heater 404 is arranged at the left end of the drainage cover 403, the drainage cover 403 is communicated with an air inlet of the heater 404, and an air outlet of the heater 404 is communicated with the hot air cavity 405;
the left end of the heater 404 is provided with a circulating cooling pipe 406, the main body of the circulating cooling pipe 406 is connected in the autoclave body 1, and the water inlet and the water outlet of the circulating cooling pipe 406 are communicated with external cooling water.
Preferably, the vacuum mechanism 5 includes: a vacuum bag 501, a vacuum pipe 502, a vacuum pump 503;
the outer surface of the bulletproof plugboard mould 304 is coated with a layer of vacuum bag 501;
a vacuum pump 503 is arranged on the outer side of the autoclave body 1, and the vacuum pump 503 is connected with a vacuum bag 501 through a vacuum pipeline 502;
the vacuum bag 501 is internally provided with a non-woven cloth 46, bulletproof ceramic 47, an adhesive film 48 and a PE laminated board 49 from top to bottom.
The working principle of the technical scheme is as follows: during hot pressing, the first high-temperature motor 401 operates to drive the turbine blade 402 to rotate to form air flow, and meanwhile, the heater 404 works to enable hot air flow to enter the hot air cavity 405, so that the adhesive film 48 is melted into liquid; at this time, the vacuum pump 503 is operated to vacuum the vacuum bag 501; compressed air enters the autoclave through the compressed air pipeline port 10; the pressure difference between the compressed air and the vacuum bag 501 causes the laid 46, the ballistic ceramics 47, the glue film 48 and the PE laminate 49 to be compression molded along the ballistic insert mold 304.
When the autoclave body 1 needs to be cooled, external cooling water (cooling water in a refrigerating water tank) is pumped into the circulating cooling pipe 406 through a water pump, the autoclave body 1 is cooled through the cooling water, and backwater discharged by the circulating cooling pipe 406 enters the refrigerating water tank to be cooled continuously, so that the circulation of the cooling water is realized. The autoclave body 1 is convenient to quickly cool down through the circulating cooling pipe 406, and the use requirements of different temperatures of the autoclave body are more convenient to meet, and the natural cooling is not required to be waited for, so that the autoclave is more convenient to use.
The beneficial effects of the technical scheme are that: the adhesive film 48 is melted by the heating mechanism, the non-woven cloth 46, the bulletproof ceramic 47, the adhesive film 48 and the PE laminated board 49 are pressed by utilizing air pressure difference, the bulletproof inserting plate is uniformly stressed, and the problem of high local stress is solved.
Embodiment 6, on the basis of any one of embodiments 1 to 5, as shown in fig. 1, 4 and 6, further includes a board grinding device 16, where the board grinding device 16 is located on the left side of the autoclave body 1, and the board grinding device 16 includes: the first mounting post 17, the second mounting post 18, the driving motor 19, the first screw rod 20, the second screw rod 21, the first transmission shaft 22, the first bevel gear 23, the second bevel gear 24, the third bevel gear 25, the fourth bevel gear 26, the first threaded sleeve 27, the second threaded sleeve 28, the cross beam 50, the center post 29, the polishing motor 30, the driving shaft 31, the first belt pulley 32, the sliding sleeve 33, the limit bolt 34, the mounting plate 35, the first connecting rod 36, the second connecting rod 37, the main grinding wheel 38, the mounting block 39, the fastening bolt 40, the second transmission shaft 41, the second belt pulley 42, the side grinding wheel 43, the bearing plate 51 and the sliding strip hole 53;
the mounting post I17 is fixedly arranged on the rear side of the bottom plate 52, and the mounting post II 18 is fixedly arranged on the front side of the bottom plate 52; the first mounting column 17 and the second mounting column 18 are symmetrical along the central axis of the bottom plate 52;
a first screw rod 20 is arranged on the first mounting column 17 in the vertical direction, and the first screw rod 20 is rotationally connected with the first mounting column 17; the top end of the first screw rod 20 is fixedly connected with a bevel gear III 25, and the first screw rod 20 is connected with a thread sleeve I27 in a threaded manner;
a second screw rod 21 is arranged on the second mounting column 18 in the vertical direction, and the second screw rod 21 is rotationally connected with the second mounting column 18; the top end of the second screw rod 21 is fixedly connected with a bevel gear IV 26; the second screw rod 21 is in threaded connection with a second threaded sleeve 28;
a driving motor 19 is transversely and fixedly arranged at the top end of the first mounting column 17, and a first transmission shaft 22 is rotatably connected to the top between the first mounting column 17 and the second mounting column 18; the rear side of the transmission shaft I22 is fixedly provided with a bevel gear I23, and the bevel gear I23 is meshed with a bevel gear III 25; a bevel gear II 24 is fixedly arranged on the front side of the transmission shaft I22, and the bevel gear II 24 is meshed with a bevel gear IV 26;
a cross beam 50 is fixedly connected between the first thread bush 27 and the second thread bush 28; the center of the bottom end of the beam 50 is fixedly provided with a center column 29;
the central column 29 is provided with a sliding sleeve 33, and the sliding sleeve 33 is connected with the central column 29 in an up-and-down sliding way; a limit bolt 34 is arranged on the left side of the sliding sleeve 33, a plurality of threaded holes are formed in the center column 29 at intervals up and down, and the limit bolt 34 is connected with the sliding sleeve 33 and the corresponding threaded holes; the sliding sleeve 33 is symmetrically hinged with a pair of first connecting rods 36 along the front side and the rear side of the central column 29;
the bottom end of the center post 29 is provided with a mounting plate 35, and the front side and the rear side of the mounting plate 35 are symmetrically hinged with a second connecting rod 37; the center of the connecting rod II 37 and the center of the connecting rod I36 are hinged;
the bottom of the first connecting rod 36 is provided with a mounting block 39, and the bottom of the mounting block 39 is rotationally connected with a second transmission shaft 41; the transmission shaft II 41 is provided with a belt wheel II 42 and a side grinding wheel 43 in sequence from top to bottom; a sliding strip hole 53 is arranged on the mounting block 39 in the vertical direction; a fastening bolt 40 is arranged at the joint of the mounting block 39 and the first connecting rod 36, the fastening bolt 40 penetrates through the sliding strip hole 53 along the left-right direction, and the fastening bolt 40 is matched with a nut to fixedly clamp the mounting block 39 and the first connecting rod 36;
a polishing motor 30 is fixedly arranged on the mounting plate 35, and the shaft end of the polishing motor 30 is connected with a driving shaft 31; the driving shaft 31 penetrates through the mounting plate 35, and the driving shaft 31 is rotatably connected with the mounting plate 35; the driving shaft 31 is fixedly connected with a belt wheel I32 and a main grinding wheel 38 in sequence from top to bottom; the belt wheel I32 and the belt wheel II 42 are connected through a belt;
a bearing plate 51 is fixedly arranged between the first mounting column 17 and the second mounting column 18, and the bearing plate 51 and the movable hot-pressing workbench 3 are the same in height.
The working principle of the technical scheme is as follows: when the flashboard grinding device 16 works, the bulletproof flashboard is moved onto the bearing plate 51 (wherein a grinding placing table can be arranged on the bearing plate 51, and bulletproof flashboard to be ground and/or component parts of the bulletproof flashboard are placed on the grinding placing table); the driving motor 19 operates to drive the transmission shaft I22, the bevel gear I23 and the bevel gear II 24 to synchronously rotate; the bevel gears I23 and II 24 respectively drive the bevel gears III 25 and IV 26 to rotate; the bevel gears III 25 and IV 26 synchronously drive the first screw rod 20 and the second screw rod 21 to rotate; the first screw rod 20 and the second screw rod 21 rotate to enable the first screw sleeve 27 and the second screw sleeve 28 to slide downwards, and the first screw sleeve 27 and the second screw sleeve 28 drive the cross beam 50 and the center column 29 to move downwards; when moving to the bulletproof flashboard to be polished and/or the component parts of the bulletproof flashboard, the polishing motor 30 runs to drive the driving shaft 31, the belt pulley I32 and the main polishing grinding wheel 38 to rotate; the belt wheel I32 enables the front and rear side belt wheels II 42 and the side grinding wheel 43 to synchronously rotate through a belt; the horizontal spacing of the side grinding wheels 43 can be adjusted to meet the side grinding of bulletproof plugboards with different sizes; the sliding sleeve 33 slides up and down along the central column 29, and the sliding sleeve 33 rotates with the first connecting rod 36 and the second connecting rod 37; adjusting the angle of the mounting block 39 so that the side grinding wheel 43 is angularly matched with the side edge of the bulletproof insert plate, and then tightening the fastening bolt 40; the limit bolt 34 is in threaded connection with the sliding sleeve 33, and when the limit bolt 34 is screwed down, the limit bolt 34 is tightly propped against the surface of the central column 29, so that the position of the sliding sleeve 33 is fixed; the sliding of the sliding sleeve 33 changes the height of the side grinding wheel 43 at the same time of changing the horizontal spacing, at this time, the fastening bolt 40 is adjusted to the vertical position of the sliding strip hole 53, the angle of the mounting block 39 is adjusted to the vertical direction, the fastening bolt 40 is tightened to fix the positions of the mounting block 39 and the side grinding wheel 43, and the belt size between the pulley one 32 and the pulley two 42 is changed.
The beneficial effects of the technical scheme are that: the insert polishing device 16 may polish the upper surface and the front and rear sides of the ballistic insert to polish off the excess flash. The sliding sleeve 33 is adjusted, so that the side edge polishing treatment of the bulletproof flashboard with different sizes can be adapted, the surface of the bulletproof flashboard is uniform and smooth after the flashboard polishing device 16 polishes and polishes at high speed, the stress is uniformly dispersed during bulletproof, and the bulletproof effect of the bulletproof flashboard is effectively improved.

Claims (9)

1. An autoclave composite device for ballistic insertion plates, comprising: a bottom plate (52), an autoclave body (1), a tank door (2), a movable autoclave workbench (3), a sealing frame (305) heating and cooling mechanism (4), a vacuum mechanism (5) and the bottom plate (52);
the autoclave body (1) is arranged at the upper end of the bottom plate (52); one side of the autoclave body (1) is provided with a tank door (2), the inner bottom of the autoclave body (1) is provided with a movable hot-pressing workbench (3), the inside of the autoclave body (1) is also provided with a heating and cooling mechanism (4), and a sealing frame (305) is arranged above the movable hot-pressing workbench (3); a vacuum mechanism (5) is arranged below the movable hot pressing workbench (3).
2. Autoclave composite device of bulletproof plugboard according to claim 1, characterized in that a door opening and closing mechanism (6) is arranged between the autoclave body (1) and the tank door (2); the door opening and closing mechanism (6) includes: a suspension arm (601), a rotary large arm (602), a rotary bearing seat (603), a first rotary shaft (604), a connecting lug (605) and an opening and closing cylinder (606);
the front side of the left end of the autoclave body (1) is fixedly connected with a rotary bearing seat (603), a rotary large arm (602) is arranged above the rotary bearing seat (603), and the curvature of the inner side of the rotary large arm (602) is the same as the radian of the periphery of the autoclave body (1) at the corresponding position;
the bottom of the rotary large arm (602) is fixedly connected with a first rotating shaft (604), and the first rotating shaft (604) is rotationally connected with a rotary bearing seat (603);
the top end of the rotary large arm (602) is fixedly connected with a suspension arm (601), and the curvature of the suspension arm (601) is the same as the radian of the outer wall of the tank door (2);
a connecting lug (605) is fixedly arranged at the right end of the joint of the suspension arm (601) and the top of the rotary large arm (602);
an opening and closing cylinder (606) is arranged on the right side of the connecting lug (605), a push rod of the opening and closing cylinder (606) is rotationally connected with the connecting lug (605), and the right end of the opening and closing cylinder (606) is hinged with the top of the autoclave body (1).
3. An autoclave composite apparatus of a ballistic resistant panel according to claim 2, wherein,
a locking mechanism (7) is arranged between the autoclave body (1) and the autoclave door (2);
the locking mechanism (7) comprises: the device comprises a limiting tooth block (701), a locking inlet groove (702), a locking ring (703), a sealing ring (704), a rotary hand wheel (705), a rotary shaft II (706), a rotary gear (707), a sector fluted disc (708) and a central shaft (709);
a central shaft (709) is arranged at the bottom center of the suspension arm (601), and the central shaft (709) is rotatably connected with the bottom of the suspension arm (601);
a sector fluted disc (708) is fixedly arranged on the central shaft (709), and the right end of the central shaft (709) is fixedly connected with a tank door (2);
the outer ring of the tank door (2) is provided with a plurality of limiting tooth blocks (701) at intervals along the circumferential direction, and the limiting tooth blocks (701) are fixedly connected with the outer ring of the tank door (2);
a locking ring (703) is fixedly sleeved at the left end of the autoclave body (1), and a plurality of locking inlet grooves (702) are formed in the locking ring (703) at intervals;
the locking ring (703) is also fixedly provided with a sealing ring (704), and the sealing ring (704) is positioned on the outer ring of the locking inlet groove (702);
a rotary hand wheel (705) is fixedly arranged at the left side behind the bottom of the suspension arm (601);
a second rotating shaft (706) is fixedly arranged at the center of the rotating hand wheel (705), the second rotating shaft (706) penetrates through the bottom of the suspension arm (601) left and right, and the second rotating shaft (706) is connected with the bottom of the suspension arm (601) through a bearing;
the right end of the second rotating shaft (706) is fixedly connected with a rotating gear (707), and the front side of the rotating gear (707) is meshed and connected with the rear side of the sector fluted disc (708).
4. The autoclave composite device of the bulletproof plugboard according to claim 1, wherein a pair of fixing seats (8) are symmetrically arranged at the left and right of the bottom of the autoclave body (1), the upper ends of the fixing seats (8) are fixedly connected with the outer wall of the autoclave body (1), and the fixing seats (8) are fixedly connected with the upper ends of the bottom plates (52).
5. The autoclave composite device of the bulletproof plugboard according to claim 2, wherein a pair of lifting lugs (9) are arranged above the autoclave body (1) at left and right intervals, and the lifting lugs (9) are fixedly connected with the outer wall of the top of the autoclave body (1);
a temperature sensor (44) and an air pressure sensor (45) are arranged on the autoclave body (1); the bottom detection ends of the temperature sensor (44) and the air pressure sensor (45) penetrate through the inner cavity of the autoclave body (1);
the autoclave body (1) is provided with a compressed air pipeline port (10) above the air pressure sensor (45) on the right side, and the compressed air pipeline port (10) is communicated with the inside of the autoclave body (1).
6. Autoclave complex of ballistic insertion plate according to claim 1, characterized in that the mobile autoclave bench (3) comprises: the device comprises a movable slide rail (301), a mould sliding trolley (302), rollers (303), a bulletproof plugboard mould (304), a sealing frame (305) and a mould fixing device (306);
a pair of movable sliding rails (301) along the left-right direction are arranged above the movable hot-pressing workbench (3); a die sliding trolley (302) is arranged on the movable slide rail (301), and the die sliding trolley (302) is connected with the movable slide rail (301) in a left-right sliding manner;
the bottom of the die sliding trolley (302) is rotationally connected with a roller (303), and the roller (303) is slidingly connected to a corresponding moving slide rail (301);
a bulletproof flashboard die (304) is arranged on the die sliding trolley (302), and a sealing frame (305) is arranged outside the bulletproof flashboard die (304);
a plurality of die fixing devices (306) are horizontally arranged on the die sliding trolley (302) at intervals;
the die-retention device (306) comprises two sets of front-to-back symmetrical retention groups, the retention groups comprising: the device comprises a mounting frame (11), a second cylinder (12), a guide frame (13), a first spring (14) and a clamping slide block (15);
the mounting frame (11) is positioned at the front side or the rear side of the sealing frame (305), the mounting frame (11) is fixedly connected with the upper end surface of the die sliding trolley (302), and the cylinder body of the second cylinder (12) is fixedly connected to the mounting frame (11);
the mounting frame (11) is fixedly connected with a second air cylinder (12), one side, close to the sealing frame (305), of the mounting frame (11) is provided with a guide frame (13), and a clamping sliding block (15) is slidably connected in the guide frame (13) along the front-rear direction; a first spring (14) is connected between the clamping slide block (15) and the guide frame (13), and a push rod of the second air cylinder (12) is connected with the clamping slide block (15).
7. Autoclave complex of ballistic resistant panel according to claim 1, wherein the heating and cooling mechanism (4) comprises: the high-temperature motor I (401), the turbine blade (402), the drainage cover (403), the heater (404), the hot air cavity (405) and the circulating cooling pipe (406);
the outer wall of the right end of the autoclave body (1) is fixedly provided with a first high-temperature motor (401); an output shaft of the first high-temperature motor (401) penetrates through the outer wall of the right end of the autoclave body (1);
the end of the output shaft of the first high-temperature motor (401) is fixedly connected with a turbine blade (402), the turbine blade (402) is positioned in the autoclave body (1), a drainage cover (403) is arranged on the left side of the turbine blade (402), and the drainage cover (403) is connected with the inner wall of the autoclave body (1);
a hot air cavity (405) is formed in the autoclave body (1), a heater (404) is arranged at the left end of the drainage cover (403), the drainage cover (403) is communicated with an air inlet of the heater (404), and an air outlet of the heater (404) is communicated with the hot air cavity (405);
the left end of heater (404) is equipped with circulation cooling tube (406), and circulation cooling tube (406) main part is connected in autoclave body (1), and circulation cooling tube (406) water inlet and delivery port all communicate with outside cooling water.
8. An autoclave composite apparatus of a ballistic resistant panel according to claim 1, wherein,
the vacuum mechanism (5) comprises: a vacuum bag (501), a vacuum pipe (502), a vacuum pump (503);
the outer surface of the bulletproof plugboard mould (304) is coated with a layer of vacuum bag (501);
a vacuum pump (503) is arranged at the outer side of the autoclave body (1), and the vacuum pump (503) is connected with a vacuum bag (501) through a vacuum pipeline (502);
and a non-woven cloth (46), bulletproof ceramic (47), an adhesive film (48) and a PE laminated board (49) are sequentially arranged in the vacuum bag (501) from top to bottom.
9. An autoclave composite apparatus of a ballistic resistant panel according to claim 1, wherein,
still include picture peg grinding device (16), picture peg grinding device (16) are located the left side of autoclave body (1), picture peg grinding device (16) include: the device comprises a first mounting column (17), a second mounting column (18), a driving motor (19), a first screw rod (20), a second screw rod (21), a first transmission shaft (22), a first bevel gear (23), a second bevel gear (24), a third bevel gear (25), a fourth bevel gear (26), a first threaded sleeve (27), a second threaded sleeve (28), a cross beam (50), a center column (29), a polishing motor (30), a driving shaft (31), a first belt wheel (32), a sliding sleeve (33), a limit bolt (34), a mounting plate (35), a first connecting rod (36), a second connecting rod (37), a main grinding wheel (38), a mounting block (39), a fastening bolt (40), a second transmission shaft (41), a second belt wheel (42), a side grinding wheel (43), a bearing plate (51) and a sliding strip hole (53);
the mounting post I (17) is fixedly arranged on the rear side of the bottom plate (52), and the mounting post II (18) is fixedly arranged on the front side of the bottom plate (52); the first mounting column (17) and the second mounting column (18) are symmetrical along the central axis of the bottom plate (52);
a first screw rod (20) is arranged on the first mounting column (17) in the vertical direction, and the first screw rod (20) is rotationally connected with the first mounting column (17); the top end of the first screw rod (20) is fixedly connected with a bevel gear III (25), and the first screw rod (20) is connected with a thread sleeve I (27) in a threaded manner;
a second screw rod (21) is arranged on the second mounting column (18) in the vertical direction, and the second screw rod (21) is rotationally connected with the second mounting column (18); the top end of the second screw rod (21) is fixedly connected with a bevel gear IV (26); a second thread sleeve (28) is connected to the second screw rod (21) in a threaded manner;
a driving motor (19) is transversely and fixedly arranged at the top end of the first mounting column (17), and a transmission shaft I (22) is rotatably connected to the top between the first mounting column (17) and the second mounting column (18); a bevel gear I (23) is fixedly arranged on the rear side of the transmission shaft I (22), and the bevel gear I (23) is meshed with a bevel gear III (25); a bevel gear II (24) is fixedly arranged on the front side of the transmission shaft I (22), and the bevel gear II (24) is meshed with a bevel gear IV (26);
a cross beam (50) is fixedly connected between the first thread bush (27) and the second thread bush (28); a center column (29) is fixedly arranged at the center of the bottom end of the cross beam (50);
a sliding sleeve (33) is arranged on the central column (29), and the sliding sleeve (33) is connected with the central column (29) in an up-down sliding manner; a limit bolt (34) is arranged on the left side of the sliding sleeve (33), a plurality of threaded holes are formed in the center column (29) at intervals up and down, and the limit bolt (34) is connected with the sliding sleeve (33) and the corresponding threaded holes; the sliding sleeve (33) is symmetrically hinged with a pair of first connecting rods (36) along the front side and the rear side of the central column (29);
the bottom end of the center column (29) is provided with a mounting plate (35), and the front side and the rear side of the mounting plate (35) are symmetrically hinged with a second connecting rod (37); the second connecting rod (37) is hinged with the center of the first connecting rod (36);
the bottom of the first connecting rod (36) is provided with a mounting block (39), and the bottom of the mounting block (39) is rotationally connected with a second transmission shaft (41); the transmission shaft II (41) is sequentially provided with a belt wheel II (42) and a side grinding wheel (43) from top to bottom; a sliding strip hole (53) is formed in the vertical direction of the mounting block (39); the connecting part of the mounting block (39) and the first connecting rod (36) is provided with a fastening bolt (40), the fastening bolt (40) penetrates through the sliding strip hole (53) along the left-right direction, and the fastening bolt (40) is matched with a nut to fixedly clamp the mounting block (39) and the first connecting rod (36);
a polishing motor (30) is fixedly arranged on the mounting plate (35), and the shaft end of the polishing motor (30) is connected with a driving shaft (31); the driving shaft (31) penetrates through the mounting plate (35), and the driving shaft (31) is rotationally connected with the mounting plate (35); the driving shaft (31) is fixedly connected with a belt wheel I (32) and a main grinding wheel (38) in sequence from top to bottom; the belt wheel I (32) is connected with the belt wheel II (42) through a belt;
and a bearing plate (51) is fixedly arranged between the first mounting column (17) and the second mounting column (18), and the bearing plate (51) and the movable hot-pressing workbench (3) are the same in height.
CN202310193510.4A 2023-03-02 Autoclave composite device of bulletproof plugboard Active CN116160698B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
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CN116160698B CN116160698B (en) 2024-09-06

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CN2565774Y (en) * 2002-08-20 2003-08-13 北京航空材料研究院 Opening-closing device for large hot-press tank door
US20160126213A1 (en) * 2013-05-13 2016-05-05 Mrsi Systems Llc Thermo-compression bonding system, subsystems, and methods of use
CN208343496U (en) * 2018-05-18 2019-01-08 诸城市鲁贯通机械科技有限公司 A kind of industrial autoclave
CN210679792U (en) * 2019-09-19 2020-06-05 浙江爱骑士体育用品有限公司 Safe tank opening structure of vacuum autoclave
CN211105745U (en) * 2019-11-28 2020-07-28 山东中航泰达复合材料有限公司 Autoclave for heating composite material
CN112254580A (en) * 2020-09-21 2021-01-22 际华集团股份有限公司系统工程中心 Bulletproof flashboard with edge-covering structure and manufacturing method thereof
CN113684410A (en) * 2021-08-16 2021-11-23 福建祥鑫股份有限公司 Aluminum-based composite material and preparation method thereof
CN113764144A (en) * 2019-12-16 2021-12-07 江苏沃能电气科技有限公司 Hot pressing container for preparing composite insulating pipe
CN215825999U (en) * 2021-09-27 2022-02-15 西安泰诺为电子科技有限公司 Heat-preservation autoclave
CN215943747U (en) * 2021-10-14 2022-03-04 蒲程 Autoclave buffer with contact surface adjustable function
CN115709575A (en) * 2022-11-17 2023-02-24 航天特种材料及工艺技术研究所 Forming method of composite material component with narrow cavity

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2565774Y (en) * 2002-08-20 2003-08-13 北京航空材料研究院 Opening-closing device for large hot-press tank door
US20160126213A1 (en) * 2013-05-13 2016-05-05 Mrsi Systems Llc Thermo-compression bonding system, subsystems, and methods of use
CN208343496U (en) * 2018-05-18 2019-01-08 诸城市鲁贯通机械科技有限公司 A kind of industrial autoclave
CN210679792U (en) * 2019-09-19 2020-06-05 浙江爱骑士体育用品有限公司 Safe tank opening structure of vacuum autoclave
CN211105745U (en) * 2019-11-28 2020-07-28 山东中航泰达复合材料有限公司 Autoclave for heating composite material
CN113764144A (en) * 2019-12-16 2021-12-07 江苏沃能电气科技有限公司 Hot pressing container for preparing composite insulating pipe
CN112254580A (en) * 2020-09-21 2021-01-22 际华集团股份有限公司系统工程中心 Bulletproof flashboard with edge-covering structure and manufacturing method thereof
CN113684410A (en) * 2021-08-16 2021-11-23 福建祥鑫股份有限公司 Aluminum-based composite material and preparation method thereof
CN215825999U (en) * 2021-09-27 2022-02-15 西安泰诺为电子科技有限公司 Heat-preservation autoclave
CN215943747U (en) * 2021-10-14 2022-03-04 蒲程 Autoclave buffer with contact surface adjustable function
CN115709575A (en) * 2022-11-17 2023-02-24 航天特种材料及工艺技术研究所 Forming method of composite material component with narrow cavity

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