CN211077780U

CN211077780U - Automatic film product picking device and detection production line thereof

Info

Publication number: CN211077780U
Application number: CN201922059761.5U
Authority: CN
Inventors: 张崇峻; 孙山; 郁金德
Original assignee: Juding Technology Suzhou Co ltd; Jiangsu Etern Co Ltd
Current assignee: Juding Technology Suzhou Co ltd; Jiangsu Etern Co Ltd
Priority date: 2019-11-26
Filing date: 2019-11-26
Publication date: 2020-07-24
Anticipated expiration: 2029-11-26

Abstract

An automatic film product pickup device and a detection production line thereof belong to the technical field of film product production. This film product automatic pickup apparatus is equipped with and promotes feeding agencies, it includes to promote feeding agencies: the device comprises a suction assembly, a lifting assembly, a translation assembly, an anti-lamination assembly and an ion fan; the sucking components are provided with a plurality of sucking components and are arranged on the first supporting seat; the first supporting seat is fixed on the lifting assembly and moves up and down along with the lifting assembly, the lifting assembly is fixed on the second supporting seat, and the second supporting seat is fixed on the translation assembly and moves back and forth along with the translation assembly; the anti-lamination assembly is arranged corresponding to the suction assembly and comprises a bent blade; the bent blade is provided with a curved surface protruding towards the direction of the suction assembly and is used for extruding the sucked film product from the side surface; the ion fan is fixed on the first supporting seat and used for absorbing the component to absorb static electricity between the adjacent membranes when the single membrane is absorbed. The utility model discloses can realize that the automation of film product is refuted from and is detected the operation.

Description

Automatic film product picking device and detection production line thereof

Technical Field

The utility model relates to a technique in diaphragm product production field specifically is a film product automatic pickup apparatus and detection production line thereof.

Background

In the production process of the current film products (or film pieces), because of the good flatness, vacuum or static electricity is often formed between the products, so that a plurality of products are stacked together and need to be separated. At present, laminated membrane products are mostly separated by manual operation, however, in the separation process, some membrane products can hurt the surfaces of the products, and some membrane products need longer operation time due to larger products, so that the production rhythm is directly influenced.

In order to solve the above problems existing in the prior art, the utility model discloses come from this.

SUMMERY OF THE UTILITY MODEL

The utility model discloses it is not enough to the above-mentioned that prior art exists, provide a film product automatic pickup apparatus and detect the production line, can realize that the automation of film product is refuted from and is detected the operation.

The utility model relates to a film product automatic pickup apparatus is equipped with and promotes feeding agencies, it includes to promote feeding agencies: the device comprises a suction assembly, a lifting assembly, a translation assembly, an anti-lamination assembly and an ion fan;

the sucking components are provided with a plurality of sucking components and are arranged on the first supporting seat; the first supporting seat is fixed on the lifting assembly and moves up and down along with the lifting assembly, the lifting assembly is fixed on the second supporting seat, and the second supporting seat is fixed on the translation assembly and moves back and forth along with the translation assembly;

the anti-lamination assembly is arranged corresponding to the suction assembly and comprises a bent blade; the bent blade is provided with a curved surface protruding towards the direction of the suction assembly and is used for extruding the sucked film product from the side surface;

the ion fan is fixed on the first supporting seat and used for absorbing the component to absorb static electricity between the adjacent membranes when the single membrane is absorbed.

Preferably, the curved blade is stationary and is used for passively extruding the side surface of the film product or is used for rotationally extruding the side surface of the film product, and a single film product is obtained by separation.

Further preferably, the curved blades are provided in at least one group, the curved blades in the same group being arranged along the edge of the film product; two or more sets of curved blades are arranged around an axis.

More preferably, the curved blade is a rigid member wrapped by polyurethane or reinforced nylon and the like, and the surface of the curved blade has certain elasticity, so that the edge or the surface of the product cannot be damaged when the curved blade and the product are mutually extruded.

Preferably, the suction assembly comprises a vacuum generator, a vacuum filter and a vacuum chuck; the vacuum chuck is arranged on the compressible chuck rod, and the compressible chuck rod and the vacuum chuck are arranged at the front end of the air outlet of the ion fan; preferably, the suction cup stem is compressed by 10 mm; the first supporting seat is driven by the lifting module to descend until the vacuum chuck is in surface contact with the film product, the vacuum chuck further descends, the chuck rod is compressed, and negative pressure is started to suck the uppermost diaphragm by utilizing the time for compressing the chuck rod.

Because the size, thickness, weight of different film products all can have the difference, and the position of sucking disc is relatively fixed, so the action volume of lift subassembly and translation subassembly sets for as required.

The lifting assembly comprises a first synchronous belt transmission assembly and is driven by a motor; the first supporting seat is fixed on a first synchronous belt in the first synchronous belt transmission assembly through a first clamping block.

The translation assembly comprises a second synchronous belt transmission assembly and is driven by a motor; the second supporting seat is fixed on a second synchronous belt in the second synchronous belt transmission assembly through a second clamping block.

In some technical scheme, it all is equipped with linear guide to correspond translation subassembly and lifting unit, improves the stability that each supporting seat removed.

In some technical schemes, a feeding mechanism is arranged at the front end of the lifting material taking mechanism; the feeding mechanism comprises a feeding conveying assembly, a transferring lifting assembly and an empty jig backflow assembly, and the feeding conveying assembly and the empty jig backflow assembly are correspondingly arranged; the transferring and lifting assembly comprises a transferring component and a lifting component, the transferring component is arranged on the lifting component, and the transferring component is butted with the suction assembly, the feeding conveying assembly and the empty jig backflow assembly through the up-down lifting of the lifting component.

Since the thickness of different film products may be different, the amount of movement of the lifting member is set as desired.

Preferably, the transfer component adopts a power roller structure.

Preferably, the feeding conveying assembly and the empty jig backflow assembly adopt a double-speed chain conveyor for conveying the film stacking jig.

In some technical schemes, the film stacking jig comprises a jig support plate and a jig body, the jig support plate and the jig body are positioned and fixed through pins, and the jig body is provided with a limiting baffle which is matched with a product in the shape of a contact surface and used for limiting and standardizing the position, the direction and the height of a film stack; preferably, the jig support plate is a power plate and is in rolling friction with the speed chain conveyor through rollers, so that the diaphragm stacking jig is prevented from being in friction with the line body, and the jig support plate is not constrained by the line body and is suitable for picking and placing of diaphragm stacks of different sizes.

The utility model relates to an automatic picking and detecting production line for film products, which comprises a lifting material taking mechanism and a screening mechanism;

the screening mechanism comprises a main line body, a first swing arm line body is arranged at an inlet of the main line body, the first swing arm line body is in butt joint with a lifting material taking mechanism and the main line body, a thin film product sucked by the lifting material taking mechanism is guided, the position of the thin film product entering the main line body is stable, subsequent detection is facilitated, a CCD camera, a second swing arm line body and a defective product receiving assembly are sequentially arranged along the main line body, the CCD camera is electrically connected with an image recognition module to output image information at a marked position on the supplied thin film product, the image recognition module is electrically connected with a P L C controller to output defective product detection information, and the P L C controller is used for controlling the second swing arm line body to swing, enabling the second swing arm line body to be in butt joint with the defective product receiving assembly.

The corresponding lifting material taking mechanism is also provided with a sensor, the sensor is electrically connected with a P L C controller to output the position information of the second supporting seat, and the P L C controller controls the first swing arm line body to swing and is sequentially butted with the suction assembly and the main line body.

In some embodiments, the first swing arm line body, the second swing arm line body, and the main line body all employ a hollow elastic conveyor belt assembly.

Preferably, the hollow elastic conveying belt component is provided with a conveying belt wheel which is assembled in a modularized mode, the conveying belt wheel is arranged on the sleeve, the sleeve and the sleeve are fixedly connected through a transmission screw rod in a threaded mode, the transmission screw rod is rotated according to the width of a thin film product, the sleeve is close to or far away from the transmission screw rod, and therefore the width of a line body is adjusted. Meanwhile, the elastic conveying belt adopts a synchronous belt, the front and back width of the front and back line bodies can be ensured to be consistent through the synchronous belt, and the deviation can not occur. In addition, the hollow design that a plurality of elastic conveying belts are arranged at intervals is adopted, so that the rapid wiping and cleaning can be realized, and the production does not need to be interrupted.

Technical effects

Compared with the prior art, the utility model discloses following technological effect has:

1) in the product lifting process, the product is separated from the product by adopting the anti-lamination assembly, and the ion fan is matched for static elimination, so that only one product is absorbed each time after the treatment, the products cannot be overlapped, and the phenomenon that the subsequent product is mistakenly followed up to cause the subsequent disorder of the whole production line and influence the whole production rhythm is prevented;

2) the compatibility of products with different sizes is good, the width of the conveying line body can be expanded, and the operation is flexible.

Drawings

FIG. 1 is a schematic view of the entire structure of embodiment 1;

FIG. 2 is a schematic view of the feed mechanism in embodiment 1;

FIG. 3 is a diagram showing a structure of a film stacking jig according to embodiment 1;

fig. 4 is a schematic structural view of the material lifting and taking mechanism and the first swing arm line body in embodiment 1;

FIG. 5 is a schematic view of a structure of a lifting material taking mechanism in embodiment 1;

FIG. 6 is a schematic view of the anti-stacking assembly of embodiment 1;

FIG. 7 is an enlarged schematic view of a lamination preventing assembly (partial structure) according to example 1;

FIG. 8 is a schematic view of the construction of a strand of the hollow elastic conveyor belt assembly of example 1;

in the figure:

the device comprises a feeding mechanism 1, a feeding conveying component 11, a transferring lifting component 12 and an empty jig backflow component 13;

the device comprises a lifting material taking mechanism 2, a sensor 20, an ion fan 21, a suction assembly 22, an anti-lamination assembly 23, a rod 231, a vane wheel 232, a bent vane 232a, a lifting assembly 24, a translation assembly 25, a first supporting seat 27 and a second supporting seat 28;

the screening mechanism 3, a main line body 30, a first swing arm line body 31, a CCD camera 32, a second swing arm line body 34, a defective material receiving assembly 35, a conveying belt pulley 300, a sleeve 301 and a transmission screw rod 302;

a film stacking jig 4, a jig carrier 41, a jig body 42, and a limit baffle 43.

Detailed Description

The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.

Example 1

As shown in fig. 1, the embodiment relates to an automatic film product picking and detecting production line, which includes a feeding mechanism 1, a lifting and taking mechanism 2, and a screening mechanism 3.

As shown in fig. 2, the feeding mechanism 1 includes a feeding conveying assembly 11, a transferring lifting assembly 12 and an empty jig backflow assembly 13, and the feeding conveying assembly 11 and the empty jig backflow assembly 13 are preferably arranged up and down to save space; the transferring and lifting assembly 12 comprises a transferring component and a lifting component, the transferring component is arranged on the lifting component, and the transferring component is butted with the lifting material taking mechanism 2, the screening mechanism 3 and the empty jig backflow assembly 13 through the lifting component to lift up and down.

The moving and carrying part adopts a power roller structure, and the lifting part adopts a servo motor structure.

The feeding conveying assembly 11 and the empty jig backflow assembly 13 adopt a double-speed chain conveyor for conveying the film stacking jig 4.

As shown in fig. 3, the film stacking jig 4 includes a jig carrier 41 and a jig body 42, the jig carrier 41 and the jig body 42 are fixed and positioned by pins, a limiting baffle 43 is disposed on the jig body 42, and the limiting baffle 43 is matched with the contact position of the film product in shape for limiting and standardizing the film stacking position, direction and height; the jig carrier plate 41 is a power plate, and is in rolling friction with the speed chain conveyor by using rollers, so that the film stacking jig is prevented from being in friction with a wire body, and the film stacking jig is not constrained by the wire body and is suitable for picking and placing film stacks of different sizes.

As shown in fig. 4 and 5, the elevating reclaiming mechanism 2 includes: an ion blower 21, a suction assembly 22, an anti-lamination assembly 23, a lifting assembly 24, and a translation assembly 25; compared with the continuous feeding of the assembly line in fig. 1 and 2, the feeding in fig. 4 can adopt a manual feeding mode or a manipulator feeding mode.

Preferably, the suction assemblies 22 are arranged side by side in a row on the first support 27; the first supporting seat 27 is fixed on the lifting component 24 and moves up and down along with the lifting component 24, the lifting component 24 is fixed on the second supporting seat 28, and the second supporting seat 28 is fixed on the translation component 25 and moves back and forth along with the translation component.

The lifting assembly 24 comprises a first synchronous belt transmission assembly and is driven by a servo motor; the first supporting seat 27 is fixed on a first synchronous belt in the first synchronous belt transmission assembly through a first clamping block and moves along with the first synchronous belt; the lifting component 24 is provided with a guide rail corresponding to the first supporting seat 27, so that the stability of lifting motion is improved.

The translation assembly 25 comprises a second synchronous belt transmission assembly and is driven by a servo motor; the second supporting seat 28 is fixed on a second synchronous belt in the second synchronous belt transmission assembly through a second clamping block and moves along with the second synchronous belt; the translation assembly 25 is provided with a guide rail corresponding to the second support seat 28, so that the stability of the lifting motion is improved.

As shown in fig. 2, 6 and 7, the anti-stacking assembly 23 is disposed corresponding to the suction assembly 22, and preferably includes a rod 231 and a vane wheel 232 sleeved on the rod, the vane wheel includes a plurality of curved vanes 232a uniformly distributed in the circumferential direction, and the rod 231 can be driven by a power mechanism such as a motor to drive the vane wheel 232 to rotate; the curved blade 232a has a curved surface convex toward the suction assembly for pressing the sucked film product from the side. The curved blade is a rigid member, and the surface of the curved blade is wrapped by polymer plastics with certain flexibility or elasticity, such as polyurethane or reinforced nylon.

Preferably, the anti-stacking assembly 23 is disposed on the top of the body of the transfer lifting assembly 12.

The suction assembly comprises a vacuum generator, a vacuum filter and a vacuum chuck, wherein the vacuum chuck is arranged on a compressible chuck bar, preferably with a compression of the chuck bar of 10 mm.

As shown in fig. 1 and 4, the screening mechanism 3 includes a main line body 30, a first swing arm line body 31 is arranged at an inlet of the main line body, the first swing arm line body 31 is in butt joint with the lifting material taking mechanism 2 and the main line body 30, the first swing arm line body 31 is controlled to be inclined synchronously through a P L C controller in the process that the sucking assembly 22 sucks a membrane product, the sucking assembly 22 can place the sucked membrane product on the first swing arm line body 31 without hindrance, when the sucking assembly 22 moves towards the main line body direction, the first swing arm line body 31 can be aligned synchronously, the membrane can enter the main line body without hindrance after being aligned conveniently, subsequent positioning detection is facilitated, a sensor 20 can be arranged to detect an in-place signal of the second supporting seat 28, and the P L C can control each component in the material taking mechanism to be reset in sequence and the first swing arm line body to be aligned again according to the.

The film production line comprises a main line body, a CCD camera 32, a second swing arm line body 34 and a defective product receiving assembly 35, wherein the CCD camera 32 can be arranged on two sides of the main line body, a frame body can be arranged in the middle of the main line body in the width direction, sensors are arranged at corresponding positions of the CCD camera 32 and the second swing arm line body 34 and used for detecting whether a film product reaches the node position or not, when the film product reaches the image capturing position of the CCD camera 32, the main line body stops running, the CCD camera 32 takes a picture, then image information at the position marked on the supplied material product is identified through an image identification module, if defective products are found, the information is output to a P L C controller, when the defective products reach the node position of the second swing arm line body 34 and are detected by the sensor at the position of the second swing arm line body, the P L C controller controls the second swing arm line body 34 to incline downwards, the defective product receiving assembly 35 is abutted, defective products on the main line body are discharged, and then the second swing arm.

The main line body 30, the first swing arm line body 31 and the second swing arm line body 34 all adopt a hollow elastic conveying belt component; as shown in fig. 8, the hollow elastic conveyor belt assembly is provided with a conveyor belt pulley 300 which is modularly assembled, the conveyor belt pulley is arranged on a sleeve 301, the sleeve and the sleeve are fixed by a transmission screw rod 302 in a threaded manner, and the transmission screw rod is rotated according to the width of a film product, so that the sleeves approach or leave each other, and the width of the line body is adjusted. Meanwhile, the elastic conveying belt adopts a synchronous belt, the front and back width of the front and back line bodies can be ensured to be consistent through the synchronous belt, and the deviation can not occur. In addition, the hollow design is adopted, so that the rapid wiping and cleaning can be realized without interrupting production.

The working process of the embodiment is as follows:

1) stacking the film products on the film stacking jig to form film stacks; placing the membrane stack on a power plate, and moving the membrane stack to a position of a transfer lifting assembly along with a feeding conveying assembly; the transferring and lifting assembly lifts quantitatively according to the height of the membrane stack and the thickness of the membrane, so that the material taking position of the absorbing assembly in the material taking lifting mechanism is ensured to be constant;

2) the suction assembly in the lifting material taking mechanism sucks a membrane product in vacuum, the lifting assembly lifts, the blade wheel synchronously rotates while the lifting assembly lifts, the ion fan synchronously blows ion air, redundant membranes adsorbed due to electrostatic action are forced to be separated, and the fact that one membrane is sucked every time is guaranteed; under the driving of the translation assembly, the diaphragm product sucked by the suction assembly is pulled back to the first swing arm line body (the first swing arm line body is inclined downwards at the moment), and then the vacuum chuck is released by negative pressure; then lifting each component in the material taking mechanism to reset in sequence, resetting the first swing arm line body, and repeating the operation of the suction component to finish the suction of one film stack product;

3) after the absorption of all the membranes is finished, the empty membrane stacking jig moves downwards to the position of the empty jig backflow assembly along with the transferring and lifting assembly, and the empty membrane stacking jig is recovered; the single diaphragms on the main line body are firstly moved to the image capturing position of the CCD camera for image detection, and if defective products are detected, the defective products are guided to the defective product receiving assembly through the second swing arm line body when the defective products reach the second swing arm line body; if the defective products are not detected, the products are continuously conveyed to the next procedure through the second swing arm line body.

The embodiment of the utility model provides a can adapt to the detection demand of different shape size film products, the size and the displacement volume of corresponding mechanism set up according to the product that corresponds, and the production flexibility is good.

It is to be emphasized that: the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form, and any simple modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.

Claims

1. The utility model provides a film product automatic pick-up device which characterized in that is equipped with and promotes feeding agencies, it includes to promote feeding agencies: the device comprises a suction assembly, a lifting assembly, a translation assembly, an anti-lamination assembly and an ion fan;

2. The apparatus for automatically picking up a film product as claimed in claim 1, wherein the curved blade is stationary and passively or rotationally pressed against the side of the film product to obtain a single film product.

3. The automatic film product picking apparatus as claimed in claim 2, wherein the bending blades are provided in at least one group, and the bending blades in the same group are arranged along the edge of the film product; two or more sets of curved blades are arranged around an axis.

4. The apparatus for automatically picking up a film product as claimed in claim 1, wherein a feeding mechanism is provided at a front end of the elevating and taking mechanism; the feeding mechanism comprises a feeding conveying assembly, a transferring lifting assembly and an empty jig backflow assembly, and the feeding conveying assembly and the empty jig backflow assembly are correspondingly arranged; the transferring and lifting assembly comprises a transferring component and a lifting component, the transferring component is arranged on the lifting component, and the transferring component is butted with the suction assembly, the feeding conveying assembly and the empty jig backflow assembly through the up-down lifting of the lifting component.

5. The apparatus of claim 4, wherein the feeding conveyor assembly and the empty jig return assembly employ a double speed chain conveyor for conveying the film stacking jigs.

6. The automatic film product picking device according to claim 5, wherein the film stacking jig comprises a jig support plate and a jig body, the jig support plate and the jig body are fixed by pins, and the jig body is provided with a limiting baffle plate, the limiting baffle plate is matched with the product in the shape of a contact surface, and is used for limiting and standardizing the position, the direction and the height of the film stack.

7. An automatic film product picking and detecting production line, which is characterized by comprising the lifting material taking mechanism and the screening mechanism of any one of claims 1 to 4;

screening mechanism includes the thread body, and thread body entrance is equipped with the first swing arm line body, and the butt joint of first swing arm line body promotes feeding agencies and thread body is equipped with CCD camera, second swing arm line body and defective products along the thread body in proper order and connects the material subassembly, and CCD camera and image recognition module electricity are connected output and are supplied material film product and mark position department image information, and image recognition module and P L C controller electricity are connected output defective products detection information, and P L C controller is used for controlling the swing of second swing arm line body, makes the second swing arm line body butt joint defective products connect the material subassembly, discharges the defective products on the thread body.

8. The automatic picking and detecting production line of thin film products as claimed in claim 7, wherein a sensor is further provided corresponding to the lifting and picking mechanism, the sensor is electrically connected with the P L C controller to output the position information of the second supporting seat, and the P L C controller controls the first swing arm line body to swing to butt the sucking assembly and the main line body in sequence.

9. The automatic picking and detecting production line of thin film products as claimed in claim 7, wherein the first swing arm line body, the second swing arm line body and the main line body are all provided with a hollow elastic conveyor belt assembly.

10. The automatic picking and detecting production line of film products as claimed in claim 9, wherein the hollow elastic conveyor belt assembly is provided with a conveyor belt pulley assembled in a modular manner, the conveyor belt pulley is arranged on a sleeve, the sleeve and the sleeve are fixed by a transmission screw bolt, and the width of the line body is adjusted according to the width of the film product.