CN211056073U - Intelligent belt remote on-duty system - Google Patents
Intelligent belt remote on-duty system Download PDFInfo
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- CN211056073U CN211056073U CN201920593714.6U CN201920593714U CN211056073U CN 211056073 U CN211056073 U CN 211056073U CN 201920593714 U CN201920593714 U CN 201920593714U CN 211056073 U CN211056073 U CN 211056073U
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Abstract
The embodiment of the utility model discloses an intelligent belt remote on-duty system, which comprises a sensing module, a dust fall module, a video monitoring module, an alarm module, a deviation rectifying module, a blockage dredging module and an emergency stop module which are respectively connected with a control module; the control module receives the data sent by the sensing module and controls the emergency stop module, the dust falling module, the deviation rectifying module and the blockage dredging module to be closed and opened according to the data; the deviation rectifying module comprises a belt deviation rectifying module and a blanking deviation rectifying module and is used for enabling the belt and blanking to be regular, and the emergency stop module is used for controlling the belt motor to stop. Adopt the utility model discloses, whether the belt that can real time monitoring belt conveyor off tracking, conveying pipe block up to in time take counter-measure.
Description
Technical Field
The utility model relates to a remote on duty field especially relates to a long-range on duty system of intelligence belt.
Background
A belt conveyor is a mechanism for conveying materials, parts, products, and the like, and is widely used in an industrial product assembly plant. Along with the improvement of the working efficiency of bulk material conveying equipment, the working requirements of belt conveyors are increasingly increased. The management of present bulk cargo conveying equipment is mainly with artifical on duty, patrolling and examining, and the monitoring means is single, and the real-time is poor, extravagant manpower, can't accomplish effectual solution belt tear, off tracking, material jam scheduling problem, causes equipment machine to decrease the accident rate and equipment fault rate to be high. With the development of science and technology, monitoring means are increasingly diverse, and data processing capacity is increasingly high-efficient, so that real-time monitoring and automatic intervention become possible.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides an intelligence belt long-range on duty system, whether the belt that can real time monitoring belt conveyor off tracking, conveying pipe block up to in time take counter-measure to solve.
Based on this, the utility model provides a long-range on duty system of intelligence belt, the system includes:
the sensing module, the dust falling module, the video monitoring module, the alarm module, the deviation rectifying module, the blockage dredging module and the emergency stop module are respectively connected with the control module;
the control module receives the data sent by the sensing module and controls the emergency stop module, the dust falling module, the deviation rectifying module and the blockage dredging module to be closed and opened according to the data;
the deviation rectifying module comprises a belt deviation rectifying module and a blanking deviation rectifying module and is used for enabling the belt and blanking to be regular, and the emergency stop module is used for controlling the belt motor to stop.
The sensing module includes: temperature sensor, vibration sensor, photoelectric sensor, speed sensor, dust sensor, ultrasonic sensor, vision sensor.
The photoelectric sensor of the sensing module is used for monitoring whether a feeding pipe of the belt conveyor is blocked or not, if the feeding pipe is blocked, a blocking signal is sent to the control module, and the control module controls the blockage dredging module to start the water pump to spray water.
The temperature sensor and the vibration sensor of the sensing module are used for monitoring the temperature value and the vibration value of the belt motor and transmitting the temperature value and the vibration value to the control module, and the control module controls the video monitoring module to display the temperature value and the vibration value.
When the temperature value and the vibration value respectively exceed a preset temperature threshold value and a preset vibration threshold value, the control module controls the alarm module to give an alarm.
The alarm module comprises an audible and visual alarm.
The speed sensor of the sensing module is used for monitoring the speed of the belt and uploading the speed of the belt to the control module, when the speed of the belt exceeds a first preset speed, the control module controls the emergency stop module and the alarm module to be started, and when the speed of the belt is lower than a second preset speed, the control module controls the alarm module to be started.
And the dust sensor of the sensing module is used for monitoring dust concentration and uploading the dust concentration to the control module, and if the dust concentration exceeds a dust preset value, the dust falling module is started.
The video monitoring module comprises a display module and is used for acquiring images of the surrounding environment of the belt conveyor and uploading the images to the display module for display.
The video monitoring module comprises a voice broadcasting module, and the voice broadcasting module further comprises a loudspeaker for amplifying sound from an external interphone.
Adopt the utility model discloses, can carry out the belt and rectify and the blanking is rectified, can monitor belt motor's temperature and vibration state to in time report to the police, can also monitor belt conveyor surrounding environment's dust concentration to the mode of taking the water spray carries out the dust fall, in addition, can also be through video mode real time monitoring belt conveyor's surrounding environment situation, in time knows belt conveyor's operation conditions and the theft of preventing other people.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of an intelligent belt remote watching system provided by an embodiment of the present invention;
fig. 2 is a schematic diagram of a sensing module provided by an embodiment of the present invention;
fig. 3 is a schematic diagram of a video monitoring module according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
Fig. 1 is the embodiment of the utility model provides a long-range on duty system of intelligence belt's schematic diagram, the system includes:
the video monitoring module 101, the emergency stop module 102, the sensing module 103, the dust fall module 105, the deviation rectifying module 106, the alarm module 107 and the blockage dredging module 108 are respectively connected with the control module 104;
the control module 104 receives the data sent by the sensing module 103, and controls the emergency stop module 102, the dust fall module 105, the deviation rectifying module 106 and the blockage dredging module 108 to be closed and opened according to the data;
the deviation rectifying module 106 comprises a belt deviation rectifying module 106 and a blanking deviation rectifying module 106, and is used for rectifying the belt and blanking, and the emergency stop module 102 is used for controlling the belt motor to stop.
Fig. 2 is a schematic diagram of a sensing module provided in an embodiment of the present invention, where the sensing module 103 includes: temperature sensor, vibration sensor, photoelectric sensor, speed sensor, dust sensor, ultrasonic sensor, vision sensor.
The photoelectric sensor of the sensing module 103 is used for monitoring whether a feeding pipe of the belt conveyor is blocked, if the feeding pipe is blocked, a blocking signal is sent to the control module 104, and the control module 104 controls the block dredging module 108 to start the water pump to spray water.
The ultrasonic sensor of sensing module 103 is located the belt top, and installs at the belt left and right sides equidistance, and when the detection distance ratio that is located the ultrasonic sensor of belt both sides top was higher than when predetermineeing the percentage, then sensing module 103 to the ultrasonic sensor's of belt both sides detection distance is uploaded to control module 104, control module 104 can with detection distance and detection time send video monitoring module 101 and show, and meanwhile, control module 104 still can control shown alarm module 107 and report to the police.
After the detection distances of the ultrasonic sensors above the two sides of the belt are obtained, the rotating number of turns of the belt motor can be obtained through certain conversion to control the pushing or shrinking distance of the push rod of the belt conveyor, so that the coal baffle plate of the belt conveyor deviates a certain angle, the coal impacts the coal baffle plate to enable the coal to fall into the center of the belt as much as possible, and the blanking deviation correction function is achieved; when the detection distance ratio of the ultrasonic sensors above the two sides of the belt is lower than a preset percentage, the alarm module 107 is automatically closed, and the electric push rod of the belt conveyor stops working.
The temperature sensor and the vibration sensor of the sensing module 103 are used for monitoring the temperature value and the vibration value of the belt motor, and uploading the temperature value and the vibration value to the control module 104, and the control module 104 controls the video monitoring module 101 to display the temperature value and the vibration value.
When the temperature value and the vibration value respectively exceed a preset temperature threshold and a preset vibration threshold, the control module 104 controls the alarm module 107 to alarm.
Specifically, the mounting boxes of the temperature sensor and the vibration sensor may be provided with strong magnets, and the strong magnets are attached to housings of a motor bearing, a roller, a speed reducer and the like of the belt conveyor through strong attraction of the strong magnets, so as to monitor the temperature and vibration conditions of the motor bearing, the roller and the speed reducer in real time, and upload the temperature value and the vibration value to the control module 104, and the control module 104 may transmit the temperature value and the vibration value to the video monitoring module 101 for display.
When the temperature value exceeds a first preset temperature threshold value, the temperature value can be called first-level overtemperature, when the temperature value exceeds a second preset temperature value, the temperature value can be called second-level overtemperature, and the first preset temperature threshold value is higher than the second preset temperature threshold value.
When the temperature value exceeds a second preset temperature value, i.e. a second-level over-temperature, the control module 104 may control the alarm module 107 to sound.
When the temperature value exceeds a first preset temperature threshold value, that is, a first-level overtemperature value, it indicates that the temperature of a motor bearing, a roller, a speed reducer, and the like of the belt conveyor is too high, and there is a high possibility of damage to the motor bearing, the roller, the speed reducer, and the like, so the control module 104 may control the emergency stop module 102 to be started, so that the belt motor is stopped for a certain time to cool.
When the vibration value exceeds a first preset vibration threshold value, the vibration value can be called first-level super vibration, when the super vibration value exceeds a second preset vibration value, the vibration value can be called second-level super vibration, and the first preset vibration threshold value is higher than the second preset vibration threshold value.
When the vibration value exceeds a second preset vibration value, i.e., a second-level excessive vibration, the control module 104 may control the alarm module 107 to make a sound.
When the vibration value exceeds a first preset vibration threshold value, namely, a first-level super vibration, it indicates that the vibration frequency of a motor bearing, a roller, a speed reducer and the like of the belt conveyor is too high, and the motor bearing, the roller, the speed reducer and the like are possibly damaged, so that the control module 104 can control the emergency stop module 102 to be started, and the belt motor is stopped for a certain time for maintenance.
The speed sensor of the sensing module 103 is used for monitoring the speed of the belt and uploading the speed of the belt to the control module 104, when the speed of the belt exceeds a first preset speed, the control module 104 controls the emergency stop module 102 and the alarm module 107 to be started, and when the speed of the belt is lower than a second preset speed, the control module 104 controls the alarm module 107 to be started.
Specifically, the speed sensor may be attached to a roller of the belt conveyor to monitor the belt speed in real time by monitoring the roller speed. And upload the speed to the control module 104, which may be classified as 3, low speed at one level, slip at two levels, and over speed at three levels. When the speed exceeds a first preset percentage, such as 15%, of the preset belt speed, the control module 104 sends an overspeed signal to the alarm module 107 and a shutdown signal to control the scram module 102 to turn on so that the belt motor stops. When the speed is lower than a second preset percentage, such as 10%, of the preset belt speed, the control module 104 sends a slip signal to the alarm module 107; when the speed is less than a third predetermined percentage, such as 12%, of the preset belt speed, the control module 104 sends a low speed signal to the alarm module 107 and a stop signal to the scram module 102 to stop the belt from running.
The dust sensor of the sensing module 103 is configured to monitor a dust concentration around the belt conveyor, and upload the dust concentration to the control module 104, and if the dust concentration exceeds a dust preset value, the dust settling module 105 is turned on.
Specifically, if the dust concentration monitored by the dust sensor exceeds a preset dust concentration value, the control module 104 controls the dust settling module 105 to be turned on, the dust module can control the water pump to be turned on to spray for settling dust, and meanwhile, the control module 104 can also control the alarm module 107 to be turned on to remind workers around the belt conveyor to get away as soon as possible and prevent water from splashing on the clothes of the workers.
The vision sensor of sensing module 103 is used for gathering the belt image, and will the belt image is uploaded and is given control module 104, predetermine the complete image of belt in control module 104, will the belt image that the vision sensor gathered compares with the complete image of predetermined belt, if the belt image that the vision sensor gathered is inequality with the complete image of predetermined belt, then judges the belt image tears, control module 104 control emergency stop module opens, makes belt motor stall, control module 104 can also control alarm module 107 opens for inform maintenance personal to arrive the scene and look over the maintenance.
Fig. 3 is the embodiment of the utility model provides a video monitoring module's schematic diagram, video monitoring module 101 includes display module 301 and voice broadcast module 302, video monitoring module 101 includes the camera, is used for gathering belt conveyor all ring edge borders image, and will pass on the image display module 301.
The voice broadcasting module 302 is used for playing preset voice and amplifying the sound of the external interphone.
The voice broadcast module 302 comprises a loudspeaker and an interphone. When alarm states such as overtemperature, excessive vibration, overspeed, low speed, skidding, blocking, blanking deviation, sudden stop occur, the voice broadcast module can send voice broadcast data to carry out corresponding voice alarm for the megaphone, and the manual work can be shout on the spot through the intercom.
The alarm module 107 comprises a photoelectric alarm.
Adopt the utility model discloses, can carry out the belt and rectify and the blanking is rectified, can monitor belt motor's temperature and vibration state to in time report to the police, can also monitor belt conveyor surrounding environment's dust concentration to the mode of taking the water spray carries out the dust fall, in addition, can also be through video mode real time monitoring belt conveyor's surrounding environment situation, in time knows belt conveyor's operation conditions and the theft of preventing other people.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and replacements can be made without departing from the technical principle of the present invention, and these modifications and replacements should also be regarded as the protection scope of the present invention.
Claims (5)
1. An intelligent belt remote on-duty system, comprising:
the sensing module, the dust falling module, the video monitoring module, the alarm module, the deviation rectifying module, the blockage dredging module and the emergency stop module are respectively connected with the control module;
the control module receives the data sent by the sensing module and controls the emergency stop module, the dust fall module, the deviation rectifying module and the blockage dredging module to be closed and opened according to the data;
wherein the sensing module comprises: the device comprises a temperature sensor, a vibration sensor, a photoelectric sensor, a speed sensor, a dust sensor, an ultrasonic sensor and a visual sensor;
the photoelectric sensor of the sensing module is used for monitoring whether a feeding pipe of the belt conveyor is blocked or not, if the feeding pipe is blocked, a blocking signal is sent to the control module, and the control module controls the blockage dredging module to start a water pump to spray water;
the temperature sensor and the vibration sensor of the sensing module are used for monitoring a temperature value and a vibration value of a belt motor and uploading the temperature value and the vibration value to the control module, and the control module controls the video monitoring module to display the temperature value and the vibration value;
the speed sensor of the sensing module is used for monitoring the speed of the belt and uploading the speed of the belt to the control module, when the speed of the belt exceeds a first preset speed, the control module controls the emergency stop module and the alarm module to be started, and when the speed of the belt is lower than a second preset speed, the control module controls the alarm module to be started;
and the dust sensor of the sensing module is used for monitoring dust concentration and uploading the dust concentration to the control module, and if the dust concentration exceeds a dust preset value, the dust falling module is started.
2. The intelligent belt remote duty system of claim 1, wherein said control module controls said alarm module to alarm when said temperature value and said vibration value exceed a preset temperature threshold and a preset vibration threshold, respectively.
3. The intelligent belt remote watch system as claimed in claim 1, wherein the alarm module comprises an audible and visual alarm.
4. The intelligent belt remote watch system as claimed in claim 1, wherein the video monitoring module comprises a display module for collecting the image of the environment around the belt conveyor and uploading the image to the display module for display.
5. The intelligent belt remote watch system according to claim 1, wherein the video monitoring module comprises a voice broadcasting module, and the voice broadcasting module further comprises a loudspeaker for amplifying sound from an outside interphone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920593714.6U CN211056073U (en) | 2019-04-26 | 2019-04-26 | Intelligent belt remote on-duty system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920593714.6U CN211056073U (en) | 2019-04-26 | 2019-04-26 | Intelligent belt remote on-duty system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211056073U true CN211056073U (en) | 2020-07-21 |
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ID=71589182
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920593714.6U Expired - Fee Related CN211056073U (en) | 2019-04-26 | 2019-04-26 | Intelligent belt remote on-duty system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211056073U (en) |
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2019
- 2019-04-26 CN CN201920593714.6U patent/CN211056073U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200721 |