CN211052812U - Plasma butterfly valve spray welding equipment - Google Patents
Plasma butterfly valve spray welding equipment Download PDFInfo
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- CN211052812U CN211052812U CN201921306196.1U CN201921306196U CN211052812U CN 211052812 U CN211052812 U CN 211052812U CN 201921306196 U CN201921306196 U CN 201921306196U CN 211052812 U CN211052812 U CN 211052812U
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- disc
- slide rail
- motor
- spray welding
- connecting plate
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Abstract
The utility model provides a plasma butterfly valve spray welding equipment, belong to the welding equipment field, package welder sets up on the spray welding group frame, the spray welding group frame sets up in disc the place ahead, the dish board is installed on the disc through adorning the fixture, the disc is kept away from the one end of dish board and is installed on the runner assembly, runner assembly drive disc carries out the rotation, the runner assembly sets up on the swing subassembly, the swing subassembly includes first motor, sector gear and first pivot, sector gear installs in first pivot one end, first pivot both ends set up on the second support frame, and rotate with the second support frame and be connected, sector gear rotates through the first pivot of first motor drive, the connecting plate is installed to first pivot intermediate position, the runner assembly sets up on the connecting plate, the connecting plate rotates as the center through first motor drive disc. The utility model discloses realize around welder, control, upper and lower three-dimensional removal, realize the upset of the rotatory and certain angle of dish board, full automatic control through the disc.
Description
Technical Field
The utility model belongs to the welding equipment field relates to a plasma butterfly valve spray welding equipment.
Background
The valve can be used for controlling the flow of various types of fluids such as air, water, steam, various corrosive media, slurry, oil products, liquid metal, radioactive media and the like, wherein the variety and the specification are quite various; butterfly valve opening and closing member is the dish board of a disc, it is rotatory around its self axis in the valve body, thereby reach the purpose of opening and close or adjusting, the spray welding layer of butterfly plate surface improvement surface hardness, the spray welding technique is one kind and uses the oxyacetylene flame as the heat source, will be from behind the working surface through handling from the spraying of fusible alloy powder, the heating coat, make it melt and moist machined surface, through mutual dissolution and the diffusion of liquid alloy and work piece solid surface, realize metallurgical combination, form the processing technology of fine and close spray welding layer, to tortoise lid type dish plate spray welding need the staff to adjust the welding gun according to the dish board radian, waste time and energy.
SUMMERY OF THE UTILITY MODEL
The to-be-solved problem of the utility model is to provide a realize full-automatic spray welding and welder can the three-dimensional removal, the butterfly plate can rotate simultaneously and wobbling plasma butterfly valve spray welding equipment.
In order to solve the technical problem, the utility model discloses a technical scheme is:
the plasma butterfly valve spray welding equipment comprises a disc, a spray welding assembly frame, a swinging assembly and a rotating assembly, wherein a welding gun is arranged on the spray welding assembly frame, the spray welding assembly frame is arranged in front of the disc, the disc plate is arranged on the disc through the clamping block, one end of the disc far away from the disc plate is arranged on the rotating assembly, the rotating assembly drives the disc to rotate, the rotating assembly is arranged on the swinging assembly, the swinging assembly comprises a first motor, a sector gear and a first rotating shaft, the sector gears are arranged at two ends of a first rotating shaft, two ends of the first rotating shaft are arranged on a second supporting frame, and is rotationally connected with the second supporting frame, the sector gear drives the first rotating shaft to rotate through the first motor, the connecting plate is installed to first pivot intermediate position, rotating assembly sets up on the connecting plate, the connecting plate rotates through first motor drive disc and uses first pivot as the center.
Further, dress fixture block sets up to a plurality ofly, around dish board border evenly distributed, dress fixture block one end is the breach structure, dress fixture block breach department is pressed on the peripheral terminal surface of dish board, and the other end passes through the screw to be connected fixedly with the disc.
Furthermore, the rotating assembly comprises a second motor, a second transmission gear, a second driven gear, a second transmission shaft and a second driven shaft, the second transmission gear is installed on the second transmission shaft, the second transmission shaft is connected with the driving end of the second motor through a coupler, the second transmission gear is meshed with the second driven gear, the second driven gear is installed on the second driven shaft, and one end of the second driven shaft is fixed on the disk.
Furthermore, a second motor is arranged on a support plate, the support plate is fixed at the side end of the connecting plate, a second transmission shaft penetrates through the connecting plate to be connected with the driving end of the second motor, the second transmission shaft is rotatably connected with the connecting plate through a bearing, and one end, far away from the disc, of a second driven shaft is rotatably connected with the connecting plate through a bearing.
Further, the swing assembly further comprises a first transmission gear, a first driven gear and a first transmission shaft, the first transmission gear is installed at the driving end of the first motor, the first transmission gear is meshed with the first driven gear and connected with the sector gear, the first driven gear is meshed with the sector gear and connected with the sector gear, the first driven gear is installed at two ends of the first transmission shaft, two ends of the first transmission shaft are installed on the first support frame and are connected with the first support frame in a rotating mode.
Further, the first motor is arranged on a mounting frame, and the mounting frame is arranged at the side end of the first support frame.
Furthermore, the spray welding assembly frame comprises a first slide rail, a second slide rail and a third slide rail which are perpendicular to each other, the second slide rail is arranged on a first slide block of the first slide rail, the first slide block drives the second slide rail to move left and right through a driving device, the third slide rail is arranged on a second slide block of the second slide rail, the second slide block drives the third slide rail to move up and down through the driving device, the welding gun is arranged on a third slide block of the third slide rail, and the third slide block drives the welding gun to move back and forth through the driving device.
Furthermore, a swinging device is arranged behind the welding gun and mounted at the lower end of the third sliding block, and the swinging device drives the welding gun to swing back and forth.
Compared with the prior art, the utility model has the advantages and positive effect as follows.
1. The utility model discloses welder accessible spray welding group frame control carries out the three-dimensional and removes, and the butterfly plate can realize rotating and the fore-and-aft swing, full automatic control, convenient to use according to the actual demand when spray welding.
2. The utility model discloses the second motor is servo motor, drives second driven gear through second drive gear and rotates, and second driven gear drives the disc through the second driven shaft and rotates, and the disc drives the dish board according to the spray welding demand and rotates.
3. The utility model discloses first driven gear drives sector gear and rotates, and sector gear drives the connecting plate swing through first pivot, and the connecting plate drives the rotation that certain angle was done as the axle center to the disc through rotating assembly.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. In the drawings:
FIG. 1 is a schematic structural view of the plasma butterfly valve spray welding device of the present invention;
FIG. 2 is a schematic structural view of the plasma butterfly valve spray welding device of the present invention;
FIG. 3 is a schematic structural view of the disc, the swing assembly and the rotating assembly of the present invention;
fig. 4 is a schematic structural diagram of the disc, the swing assembly and the rotating assembly of the present invention.
Description of reference numerals:
1. a disc; 2. spray welding and assembling; 3. a rotating assembly; 4. a swing assembly; 5. a wiggler; 6. installing a clamping block; 7. a plate; 8. a welding gun; 9. a connecting plate; 201. a first slide rail; 202. a first slider; 203. A second slide rail; 204. a second slider; 205. a third slide rail; 206. a third slider; 301. a second motor; 302. a support plate; 303. a second transmission gear; 304. a second drive shaft; 305. a second driven shaft; 306. a second driven shaft; 307. a second bracket; 401. a first motor; 402. a first drive gear; 403. a first driven gear; 404. a sector gear; 405. a first drive shaft; 406. a first support frame; 407. a mounting frame; 408. a first rotating shaft.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "second," etc. may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1 to 4, the plasma butterfly valve spray welding device comprises a disc 1, a spray welding assembly frame 2, a swinging assembly 4 and a rotating assembly 3, wherein a welding gun 8 is arranged on the spray welding assembly frame 2, the spray welding assembly frame 2 is arranged in front of the disc 1, a disc 7 is arranged on the disc 1 through a clamping block 6, one end of the disc 1, which is far away from the disc 7, is arranged on the rotating assembly 3, the rotating assembly 3 drives the disc 1 to rotate, the rotating assembly 3 is arranged on the swinging assembly 4, the swinging assembly 4 comprises a first motor 401, a sector gear 404 and a first rotating shaft 408, the sector gear 404 is arranged at two ends of the first rotating shaft 408, two ends of the first rotating shaft 408 are arranged on a second supporting frame 307 and are rotatably connected with the second supporting frame 307, the sector gear 404 drives the first rotating shaft 408 to rotate through the first motor 401, a connecting plate 9 is arranged at the middle position of the first rotating shaft 408, the rotating assembly 3 is arranged on the, connecting plate 9 rotates through first motor 401 drive disc 1 and uses first pivot 408 as the center, and 8 accessible spray welding of welder group frame 2 controls and carries out the three-dimensional removal, and the butterfly plate can realize rotating and fore-and-aft swing, full automatic control, convenient to use according to actual demand when spray welding.
As shown in fig. 1, preferably, the clamping blocks 6 are arranged in a plurality of numbers, the clamping blocks are uniformly distributed around the periphery of the disc plate 7, one end of each clamping block 6 is of a notch structure, the notch of each clamping block 6 is pressed on the peripheral end face of the disc plate 7, the other end of each clamping block is fixedly connected with the disc 1 through screws, the clamping blocks 6 are arranged in six numbers, the two lower ends are installed firstly, the disc plates are clamped on the disc 1, the other clamping blocks 6 are installed again, the clamping blocks 6 are fixedly screwed with the disc 1 through screws, and fastening of the disc plates and the disc 1 is achieved.
As shown in fig. 2 to 4, preferably, the rotating assembly 3 includes a second motor 301, a second transmission gear 303, a second driven gear 305, a second transmission shaft 304 and a second driven shaft 306, the second transmission gear is installed on the second transmission shaft 304, the second transmission shaft 304 is connected to a driving end of the second motor 301 through a coupling, the second transmission gear 303 is meshed with the second driven gear 305, the second driven gear 305 is installed on the second driven shaft 306, one end of the second driven shaft 306 is fixed on the disc 1, the second motor 301 is a servo motor, the second transmission gear 303 drives the second driven gear 305 to rotate, the second driven gear 305 drives the disc 1 to rotate through the second driven shaft 306, and the disc 1 drives the disc to rotate according to the spray welding requirement.
As shown in fig. 2 to 4, preferably, the second motor 301 is disposed on a support plate 302, the support plate 302 is fixed at a side end of the connecting plate 9, the second transmission shaft 304 passes through the connecting plate and is connected with a driving end of the second motor 301, the second transmission shaft 304 is rotatably connected with the connecting plate 9 through a bearing, one end of the second driven shaft 306, which is far away from the disk 1, is rotatably connected with the connecting plate 9 through a bearing, both the second transmission shaft 304 and the second driven shaft 306 are rotatably connected with the connecting plate 9 through a bearing, and the connecting plate 9 supports the second transmission shaft 304 and the second driven shaft 306.
As shown in fig. 2 to 4, preferably, the swing assembly 4 further includes a first transmission gear 402, a first driven gear 403 and a first transmission shaft 405, the first transmission gear 402 is installed at a driving end of the first motor 401, the first transmission gear 402 is engaged with the first driven gear 403, the first driven gear 403 is engaged with the sector gear 404, the first driven gear 403 is installed at both ends of the first transmission shaft 405, both ends of the first transmission shaft 405 are installed on the first support frame 406 and are rotatably connected with the first support frame 406, the first motor is a 401 servo motor, the first driven gear 403 is driven to rotate by the first transmission gear 402, the sector gear 404 is driven to rotate by the first driven gear 403, the sector gear 404 drives the connecting plate 9 to swing by the first rotating shaft 408, and the connecting plate 9 drives the disc 1 to rotate by a certain angle by taking the first rotating shaft as an axis through the rotating assembly 3.
As shown in fig. 2, preferably, the first motor 401 is disposed on a mounting bracket 407, and the mounting bracket 407 is disposed at a side end of the first support frame 406.
As shown in fig. 1, preferably, the spray welding assembly frame 2 includes a first slide rail 201, a second slide rail 203 and a third slide rail 205 that are perpendicular to each other, the second slide rail 203 is disposed on a first slide block 202 of the first slide rail 201, the first slide block 202 drives the second slide rail 203 to move left and right through a driving device, the third slide rail 205 is disposed on a second slide block 204 of the second slide rail 203, the second slide block 204 drives the third slide rail 205 to move up and down through the driving device, the welding gun 8 is mounted on a third slide block 206 of the third slide rail 205, the third slide block 206 drives the welding gun 8 to move back and forth through the driving device, the driving device can be a hydraulic machine, an air cylinder or a servo motor, the welding gun can move back and forth, left and right, up and down, and the movement of the spray gun is controlled fully automatically.
As shown in fig. 1 and 2, it is preferable that an oscillator 5 is provided behind the welding gun 8, the oscillator 5 is mounted at the lower end of the third slider 206, and the oscillator 5 drives the welding gun 8 to oscillate back and forth.
The practical working process is that the butterfly plate is installed on the disc 1 through the clamping block 6, the clamping blocks 6 are evenly distributed on the circumference of the butterfly plate, one end of each clamping block is tightly pressed on the butterfly plate, the other end of each clamping block is fixedly connected with the disc 1 through a screw, one end face, far away from the butterfly plate, of the disc 1 is fixed on the second driven shaft 306, the second motor 306 drives the second transmission gear 303 to rotate through the second transmission shaft 304, the second transmission gear 303 is in meshing transmission with the second driven gear 305 and drives the second driven shaft 306 to rotate, the second driven shaft 306 drives the disc to rotate through the disc 1, the second motor 301 is fixed on the connecting plate 9 through the support plate 302, the connecting plate 9 is fixed at the middle position of the first rotating shaft 408, two ends of the first rotating shaft 408 are erected on the second support frame 307, the second motor 301 controls the first transmission gear 402 to rotate, the first transmission gear 402 drives the first driven gear 403 to rotate, the, the sector gear 404 is installed on a first rotating shaft 408, the sector gear 404 drives the connecting plate 9 to swing through the first rotating shaft 408, the connecting plate 9 drives the disc plate to rotate at a certain angle by taking the first rotating shaft 408 as an axis core through the disc 1, the first driven gear 403 is installed on a first supporting frame 406, the first motor 401 is fixed at the side end of the first supporting frame 307 through the mounting frame 407, the welding gun 8 is arranged in front of the disc 1 and fixed on the spray welding assembly frame 2, the spray welding assembly frame 2 comprises a first sliding rail 201, a second sliding rail 202 and a third sliding rail 203 which are perpendicular to each other, the second sliding rail 202 is slidably connected with the first sliding rail 202, and the third sliding rail 203 is slidably connected with the second sliding rail 202, so that the welding gun 8 can move in three directions of front, back, left, right and.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. Plasma butterfly valve spray welding equipment, its characterized in that: the welding gun comprises a disc (1), a spray welding assembly frame (2), a swinging assembly (4) and a rotating assembly (3), wherein a welding gun (8) is arranged on the spray welding assembly frame (2), the spray welding assembly frame (2) is arranged in front of the disc (1), a disc (7) is arranged on the disc (1) through a clamping block (6), one end, far away from the disc (7), of the disc (1) is arranged on the rotating assembly (3), the rotating assembly (3) drives the disc (1) to rotate, the rotating assembly (3) is arranged on the swinging assembly (4), the swinging assembly (4) comprises a first motor (401), a sector gear (404) and a first rotating shaft (408), the sector gear (404) is arranged at two ends of the first rotating shaft (408), two ends of the first rotating shaft (408) are arranged on a second supporting frame (307) and are rotatably connected with the second supporting frame (307), sector gear (404) rotates through first pivot (408) of first motor (401) drive, connecting plate (9) are installed to first pivot (408) intermediate position, rotating assembly (3) set up on connecting plate (9), connecting plate (9) rotate through first motor (401) drive disc (1) and use first pivot (408) as the center.
2. The plasma butterfly valve spray welding apparatus of claim 1, wherein: the disc plate is characterized in that the clamping blocks (6) are arranged in a plurality of numbers and are uniformly distributed around the circumference of the disc plate (7), one end of each clamping block (6) is of a notch structure, notches of the clamping blocks (6) are pressed on the peripheral end face of the disc plate (7), and the other end of each clamping block is fixedly connected with the disc (1) through screws.
3. The plasma butterfly valve spray welding apparatus of claim 1, wherein: the rotating assembly (3) comprises a second motor (301), a second transmission gear (303), a second driven gear (305), a second transmission shaft (304) and a second driven shaft (306), the second transmission gear (303) is installed on the second transmission shaft (304), the second transmission shaft (304) is connected with the driving end of the second motor (301) through a coupler, the second transmission gear (303) is meshed with the second driven gear (305), the second driven gear (305) is installed on the second driven shaft (306), and one end of the second driven shaft (306) is fixed on the disc (1).
4. The plasma butterfly valve spray welding apparatus of claim 3, wherein: the second motor (301) is arranged on the support plate (302), the support plate (302) is fixed at the side end of the connecting plate (9), the second transmission shaft (304) penetrates through the connecting plate to be connected with the driving end of the second motor (301), the second transmission shaft (304) is rotatably connected with the connecting plate (9) through a bearing, and one end, far away from the disc (1), of the second driven shaft (306) is rotatably connected with the connecting plate (9) through a bearing.
5. The plasma butterfly valve spray welding apparatus of claim 1, wherein: swing subassembly (4) still include first transmission gear (402), first driven gear (403) and first transmission shaft (405), first transmission gear (402) are installed at first motor (401) drive end, first transmission gear (402) are connected with first driven gear (403) meshing, first driven gear (403) are connected with sector gear (404) meshing, first driven gear (403) are installed at first transmission shaft (405) both ends, first transmission shaft (405) both ends are installed on first support frame (406), and rotate with first support frame (406) and be connected.
6. The plasma butterfly valve spray welding apparatus of claim 1, wherein: the first motor (401) is arranged on a mounting frame (407), and the mounting frame (407) is arranged at the side end of the first support frame (406).
7. The plasma butterfly valve spray welding apparatus of claim 1, wherein: the spray welding assembly frame (2) comprises a first slide rail (201), a second slide rail (203) and a third slide rail (205), the first slide rail (201), the second slide rail (203) and the third slide rail (205) are perpendicular to each other, the second slide rail (203) is arranged on a first slide block (202) of the first slide rail (201), the first slide block (202) drives the second slide rail (203) to move left and right through a driving device, the third slide rail (205) is arranged on a second slide block (204) of the second slide rail (203), the second slide block (204) drives the third slide rail (205) to move up and down through the driving device, a welding gun (8) is arranged on a third slide block (206) of the third slide rail (205), and the third slide block (206) drives the welding gun (8) to move back and forth through the driving device.
8. The plasma butterfly valve spray welding apparatus of claim 1, wherein: a oscillator (5) is arranged behind the welding gun (8), the oscillator (5) is installed at the lower end of the third sliding block (206), and the oscillator (5) drives the welding gun (8) to swing back and forth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921306196.1U CN211052812U (en) | 2019-08-13 | 2019-08-13 | Plasma butterfly valve spray welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921306196.1U CN211052812U (en) | 2019-08-13 | 2019-08-13 | Plasma butterfly valve spray welding equipment |
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| Publication Number | Publication Date |
|---|---|
| CN211052812U true CN211052812U (en) | 2020-07-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921306196.1U Active CN211052812U (en) | 2019-08-13 | 2019-08-13 | Plasma butterfly valve spray welding equipment |
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| CN (1) | CN211052812U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112207471A (en) * | 2020-09-28 | 2021-01-12 | 苏州市环宇汽车配件有限公司 | Welding device for corrugated pipe of exhaust manifold of diesel engine |
| CN115138952A (en) * | 2022-09-01 | 2022-10-04 | 苏州东方模具科技股份有限公司 | Plasma spray welding device |
-
2019
- 2019-08-13 CN CN201921306196.1U patent/CN211052812U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112207471A (en) * | 2020-09-28 | 2021-01-12 | 苏州市环宇汽车配件有限公司 | Welding device for corrugated pipe of exhaust manifold of diesel engine |
| CN112207471B (en) * | 2020-09-28 | 2022-03-01 | 苏州市环宇汽车配件有限公司 | Welding device for corrugated pipe of exhaust manifold of diesel engine |
| CN115138952A (en) * | 2022-09-01 | 2022-10-04 | 苏州东方模具科技股份有限公司 | Plasma spray welding device |
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