CN211025155U - Vacuum concentration device for gluconolactone - Google Patents
Vacuum concentration device for gluconolactone Download PDFInfo
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- CN211025155U CN211025155U CN201921158618.5U CN201921158618U CN211025155U CN 211025155 U CN211025155 U CN 211025155U CN 201921158618 U CN201921158618 U CN 201921158618U CN 211025155 U CN211025155 U CN 211025155U
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Abstract
Description
技术领域technical field
本实用新型涉及一种真空浓缩装置,特别是涉及一种用于葡萄糖酸内酯的真空浓缩装置,属于真空浓缩技术领域。The utility model relates to a vacuum concentration device, in particular to a vacuum concentration device for gluconolactone, which belongs to the technical field of vacuum concentration.
背景技术Background technique
浓缩罐(浓缩器)适用于中药、西药、淀粉糖、食乳品等物料浓缩与工业有机溶剂(如酒精)的回收,适用于批量小、品种多的热敏性物料的低温真空浓缩,装置由立管式加热器、浓缩器、冷凝器及管道阀门等组成,真空系统可与其它设备配用水力喷射器或真空泵。The concentration tank (concentrator) is suitable for the concentration of traditional Chinese medicine, western medicine, starch sugar, food and dairy products and the recovery of industrial organic solvents (such as alcohol). It is suitable for low-temperature vacuum concentration of heat-sensitive materials with small batches and many varieties. The vacuum system can be equipped with hydraulic ejector or vacuum pump with other equipment.
现有技术中如公开号为CN205759778U的一种真空可转动球形浓缩器的专利其中对于真空浓缩的方式是药液在筒式浓缩器内部受热蒸发后沿着连通管进入到球形浓缩器内部进一步加热蒸发,并且电机转动能够带动主动齿轮转动,从而使得与主动齿轮相啮合的环形齿轮转动,最终使得环形齿轮带动球形浓缩器转动,球形浓缩器内部的药液均匀的混合并且受热均匀,有助于提高浓缩效果,受热后的汽液混合体沿着汽液管进入到液气分离器中进行汽液分离,分离的液体从回流管返回到筒式浓缩器中进行再一次的浓缩,汽体沿着流动管依次经冷却器和冷凝器冷却后将浓缩的固体收集,药液经过两次浓缩浓缩速度快,效果好,球形浓缩器能够转动,使得内部的受热均匀药液受热均匀,提高浓缩的质量。In the prior art, such as the patent of a kind of vacuum rotatable spherical concentrator whose publication number is CN205759778U, the method of vacuum concentration is that the medicinal liquid is heated and evaporated inside the cylindrical concentrator and enters into the spherical concentrator along the communication pipe for further heating. Evaporation, and the rotation of the motor can drive the driving gear to rotate, so that the ring gear meshing with the driving gear rotates, and finally the ring gear drives the spherical concentrator to rotate, and the liquid medicine inside the spherical concentrator is evenly mixed and heated evenly, which helps To improve the concentration effect, the heated vapor-liquid mixture enters the liquid-gas separator along the vapor-liquid pipe for vapor-liquid separation, and the separated liquid returns from the return pipe to the cylindrical concentrator for further concentration. The concentrated solid is collected by the flow tube after being cooled by the cooler and the condenser in turn. The liquid medicine is concentrated twice, and the concentration is fast and the effect is good. quality.
而此种通过两次浓缩的方式虽然提高了浓缩质量但是却耗能江大而且效率较低,对于带动球形浓缩器转动耗能较大而且加热层位于球形浓缩器的侧壁,导致其受热效率低下的问题,其次筒式浓缩器从专利图上可以了解到也是位于筒式浓缩器内侧壁上因此受热也不够充分快速,因此需要一种节能又高效的新型真空浓缩装置来解决上述问题。Although this method of concentrating twice improves the concentration quality, it consumes a lot of energy and has low efficiency. It consumes a lot of energy to drive the spherical concentrator to rotate and the heating layer is located on the side wall of the spherical concentrator, resulting in its heating efficiency. Secondly, it can be seen from the patent drawing that the cylindrical concentrator is also located on the inner side wall of the cylindrical concentrator, so the heating is not sufficient and fast. Therefore, a new energy-saving and efficient vacuum concentrator is needed to solve the above problems.
实用新型内容Utility model content
本实用新型的主要目的是为了提供一种用于葡萄糖酸内酯的真空浓缩装置,通过打开通气阀门向竖向加热筒和横向加热管内部充入高温蒸汽,因为竖向加热筒环绕安装在筒式浓缩罐的内壁,并且横向加热管从竖向加热筒内一侧横跨至竖向加热筒内另一侧,且横向加热管上下分层安装有多组,因此可以对位于筒式浓缩罐内的葡萄糖酸内酯进行充分高效的加热,使其快速的进行浓缩,通过对转杆和搅拌杆内部注入水,启动电加热器加热,通过驱动组件带动转杆转动,从而实现对球形浓缩罐内的葡萄糖酸内酯进行搅拌加热,使其受热均匀,并更加快速,进一步提高了葡萄糖酸内酯的浓缩效率。The main purpose of this utility model is to provide a vacuum concentrating device for gluconolactone, by opening the ventilation valve, the vertical heating cylinder and the horizontal heating pipe are filled with high-temperature steam, because the vertical heating cylinder is installed around the cylinder. The inner wall of the type concentration tank, and the transverse heating pipe spans from one side of the vertical heating cylinder to the other side of the vertical heating cylinder, and the transverse heating pipes are installed in multiple groups up and down, so it can be located in the cylinder type concentration tank. The gluconolactone inside is fully and efficiently heated, so that it can be concentrated quickly. By injecting water into the rotating rod and stirring rod, the electric heater is started to heat, and the rotating rod is driven by the driving component to realize the spherical concentration tank. The gluconolactone inside is stirred and heated to make it heated evenly and more quickly, which further improves the concentration efficiency of gluconolactone.
本实用新型的目的可以通过采用如下技术方案达到:The purpose of the present utility model can be achieved by adopting the following technical solutions:
一种用于葡萄糖酸内酯的真空浓缩装置,包括筒式浓缩罐、球形浓缩罐、液气分离罐和冷凝罐以及在所述筒式浓缩罐内部的加热组件,所述加热组件包括位于所述筒式浓缩罐内壁环绕安装的竖向加热筒和安装在所述竖向加热筒内从所述竖向加热筒内一侧横跨至所述竖向加热筒内另一侧的横向加热管,且所述横向加热管上下分层安装有多组,所述球形浓缩罐的内部设有用于搅拌和加热的加热搅拌组件,所述加热搅拌组件包括贯穿所述球形浓缩罐一端沿所述加热搅拌组件的内径至另一端的转杆,和安装在所述转杆外侧的多组搅拌杆,且所述搅拌杆与所述转杆连通,且皆为空心结构,所述转杆位于所述球形浓缩罐外侧的端部设有电加热器和入水口以及锁水阀。A vacuum concentrating device for gluconolactone, comprising a cylindrical concentrating tank, a spherical concentrating tank, a liquid-gas separation tank and a condensing tank, and a heating assembly inside the cylindrical concentrating tank, the heating assembly comprising a A vertical heating cylinder installed around the inner wall of the cylinder type concentration tank and a transverse heating pipe installed in the vertical heating cylinder from one side of the vertical heating cylinder to the other side of the vertical heating cylinder , and there are multiple sets of upper and lower layers of the lateral heating pipes, the spherical concentrating tank is provided with a heating and stirring assembly for stirring and heating, and the heating and stirring assembly A rotating rod from the inner diameter of the stirring assembly to the other end, and a plurality of sets of stirring rods installed on the outside of the rotating rod, and the stirring rods are communicated with the rotating rod, and are all hollow structures, and the rotating rod is located in the The outer end of the spherical concentration tank is provided with an electric heater, a water inlet and a water lock valve.
优选的,所述球形浓缩罐安装在所述支撑板的内侧,所述支撑板的一侧安装有驱动电机,所述驱动电机的输出端安装有第一皮带轮,且所述第一皮带轮的外侧设有皮带,所述皮带内侧远离所述第一皮带轮的一端设有第二皮带轮,所述第二皮带轮的内侧中心部与所述转杆固定。Preferably, the spherical concentration tank is installed on the inner side of the support plate, a drive motor is installed on one side of the support plate, a first pulley is installed at the output end of the drive motor, and the outer side of the first pulley is installed A belt is provided, and the inner end of the belt away from the first pulley is provided with a second pulley, and the inner center portion of the second pulley is fixed to the rotating rod.
优选的,所述筒式浓缩罐内部的上端安装有两组通气阀门,两组通气阀门皆与所述竖向加热筒内侧的上端连通。Preferably, two sets of ventilation valves are installed inside the upper end of the cylindrical concentration tank, and both sets of ventilation valves are communicated with the upper end of the inner side of the vertical heating cylinder.
优选的,所述筒式浓缩罐顶部的中间位置处安装有进料管,且所述筒式浓缩罐的顶部靠近所述进料管处分别安装有第一温度检测计和第一压力检测计,所述进料管的顶部铰接有封盖,且所述封盖上安装有手柄。Preferably, a feed pipe is installed at the middle position of the top of the cylindrical concentration tank, and a first temperature detector and a first pressure detector are respectively installed on the top of the cylindrical concentration tank close to the feed pipe , a cover is hinged on the top of the feed pipe, and a handle is installed on the cover.
优选的,所述筒式浓缩罐外侧的底部安装有水泵,且所述水泵的输出端安装有管道,该管道的另一端与所述球形浓缩罐连通,所述水泵的另一端与所述筒式浓缩罐侧底部连通。Preferably, a water pump is installed at the bottom of the outer side of the cylindrical concentration tank, and a pipeline is installed at the output end of the water pump, the other end of the pipeline is communicated with the spherical concentration tank, and the other end of the water pump is connected with the drum The side bottom of the type concentration tank is connected.
优选的,所述筒式浓缩罐的底部安装有排渣阀,所述筒式浓缩罐底部的四角处安装有支撑腿,所述驱动电机的外侧设有防护罩。Preferably, a slag discharge valve is installed at the bottom of the cylindrical concentration tank, support legs are installed at four corners of the bottom of the cylindrical concentration tank, and a protective cover is provided on the outer side of the driving motor.
优选的,所述球形浓缩罐的内侧设有保温层,所述液气分离罐的底部通过管道与所述筒式浓缩罐外侧的顶部连通,所述液气分离罐的顶部与所述冷凝罐的顶部连通,所述冷凝罐的底部安装有排料阀。Preferably, the inner side of the spherical concentration tank is provided with an insulating layer, the bottom of the liquid-gas separation tank is communicated with the top of the outer side of the cylindrical concentration tank through a pipeline, and the top of the liquid-gas separation tank is connected to the condensation tank The top of the condensing tank is connected, and a discharge valve is installed at the bottom of the condensation tank.
优选的,所述球形浓缩罐的外侧安装有第二温度检测计和第二压力检测计,所述液气分离罐和所述冷凝罐底部的四角处皆安装有支撑腿。Preferably, a second temperature detector and a second pressure detector are installed on the outer side of the spherical concentration tank, and support legs are installed at the four corners of the bottom of the liquid-gas separation tank and the condensation tank.
本实用新型的有益技术效果:Beneficial technical effects of the present utility model:
本实用新型提供的一种用于葡萄糖酸内酯的真空浓缩装置,通过打开通气阀门向竖向加热筒和横向加热管内部充入高温蒸汽,因为竖向加热筒环绕安装在筒式浓缩罐的内壁,并且横向加热管从竖向加热筒内一侧横跨至竖向加热筒内另一侧,且横向加热管上下分层安装有多组,因此可以对位于筒式浓缩罐内的葡萄糖酸内酯进行充分高效的加热,使其快速的进行浓缩,通过对转杆和搅拌杆内部注入水,启动电加热器加热,通过驱动组件带动转杆转动,从而实现对球形浓缩罐内的葡萄糖酸内酯进行搅拌加热,使其受热均匀,并更加快速,进一步提高了葡萄糖酸内酯的浓缩效率。The utility model provides a vacuum concentrating device for gluconolactone, which is filled with high-temperature steam into the vertical heating cylinder and the horizontal heating pipe by opening the ventilation valve, because the vertical heating cylinder is installed around the cylinder-type concentrating tank. The inner wall, and the horizontal heating pipe spans from one side of the vertical heating cylinder to the other side of the vertical heating cylinder, and the horizontal heating pipes are installed in multiple groups in layers, so that the gluconic acid located in the cylindrical concentration tank can be adjusted. The lactone is fully and efficiently heated, so that it can be concentrated quickly. By injecting water into the rotating rod and stirring rod, the electric heater is started to heat, and the rotating rod is driven by the driving component to rotate, so as to realize the gluconic acid in the spherical concentration tank. The lactone is stirred and heated to make it heated evenly and faster, which further improves the concentration efficiency of gluconolactone.
附图说明Description of drawings
图1为按照本实用新型的一种用于葡萄糖酸内酯的真空浓缩装置的一优选实施例的装置整体立体结构示意图;1 is a schematic diagram of the overall three-dimensional structure of a device according to a preferred embodiment of a vacuum concentration device for gluconolactone according to the present invention;
图2为按照本实用新型的一种用于葡萄糖酸内酯的真空浓缩装置的一优选实施例的装置侧剖视图;2 is a device side sectional view of a preferred embodiment of a vacuum concentration device for gluconolactone according to the present utility model;
图3为按照本实用新型的一种用于葡萄糖酸内酯的真空浓缩装置的一优选实施例的第一加热组件立体结构示意图;3 is a schematic three-dimensional structure diagram of a first heating assembly according to a preferred embodiment of a vacuum concentration device for gluconolactone according to the present invention;
图4为按照本实用新型的一种用于葡萄糖酸内酯的真空浓缩装置的一优选实施例的第一加热组件俯视图;4 is a top view of the first heating assembly according to a preferred embodiment of a vacuum concentration device for gluconolactone according to the present invention;
图5为按照本实用新型的一种用于葡萄糖酸内酯的真空浓缩装置的一优选实施例的第二加热组件立体结构示意图。5 is a schematic three-dimensional structural diagram of a second heating assembly according to a preferred embodiment of a vacuum concentrating device for gluconolactone according to the present invention.
图中:1-筒式浓缩罐,2-球形浓缩罐,3-支撑板,4-液气分离罐,5-冷凝罐,6-进料管,7-通气阀门,8-第一温度检测计,9-第一压力检测计,10-横向加热管,11-竖向加热筒,12-排渣阀,13-水泵,14-第一皮带轮,15-驱动电机,16-转杆,17-保温层,18-搅拌杆,19-皮带,20-第二皮带轮,21-加热组件,22-加热搅拌组件,23-第二温度检测计,24-第二压力检测计。In the picture: 1-Cylinder type concentration tank, 2-Spherical concentration tank, 3-Support plate, 4-Liquid gas separation tank, 5-Condensation tank, 6-Feed pipe, 7-Vent valve, 8-First temperature detection Gauge, 9-first pressure detection gauge, 10-horizontal heating pipe, 11-vertical heating cylinder, 12-slagging valve, 13-water pump, 14-first pulley, 15-drive motor, 16-rotating rod, 17 -Insulation layer, 18-stirring rod, 19-belt, 20-second pulley, 21-heating assembly, 22-heating and stirring assembly, 23-second temperature detector, 24-second pressure detector.
具体实施方式Detailed ways
为使本领域技术人员更加清楚和明确本实用新型的技术方案,下面结合实施例及附图对本实用新型作进一步详细的描述,但本实用新型的实施方式不限于此。In order to make the technical solutions of the present invention more clear and clear to those skilled in the art, the present invention will be described in further detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
如图1-图5所示,本实施例提供的一种用于葡萄糖酸内酯的真空浓缩装置,包括筒式浓缩罐1、球形浓缩罐2、液气分离罐4和冷凝罐5以及在筒式浓缩罐1内部的加热组件21,加热组件21包括位于筒式浓缩罐1内壁环绕安装的竖向加热筒11和安装在竖向加热筒11内从竖向加热筒11内一侧横跨至竖向加热筒11内另一侧的横向加热管10,且横向加热管10上下分层安装有多组,球形浓缩罐2的内部设有用于搅拌和加热的加热搅拌组件22,加热搅拌组件22包括贯穿球形浓缩罐2一端沿加热搅拌组件22的内径至另一端的转杆16,和安装在转杆16外侧的多组搅拌杆18,且搅拌杆18与转杆16连通,且皆为空心结构,转杆16位于球形浓缩罐2外侧的端部设有电加热器和入水口以及锁水阀。As shown in Fig. 1-Fig. 5, a vacuum concentration device for gluconolactone provided in this embodiment includes a cylindrical concentration tank 1, a
通过打开通气阀门7向竖向加热筒11和横向加热管10内部充入高温蒸汽,因为竖向加热筒11环绕安装在筒式浓缩罐1的内壁,并且横向加热管10从竖向加热筒11内一侧横跨至竖向加热筒11内另一侧,且横向加热管10上下分层安装有多组,因此可以对位于筒式浓缩罐1内的葡萄糖酸内酯进行充分高效的加热,使其快速的进行浓缩,通过对转杆16和搅拌杆18内部注入水,启动电加热器加热,通过驱动组件带动转杆16转动,从而实现对球形浓缩罐2内的葡萄糖酸内酯进行搅拌加热,使其受热均匀,并更加快速,进一步提高了葡萄糖酸内酯的浓缩效率。By opening the
在本实施例中,球形浓缩罐2安装在支撑板3的内侧,支撑板3的一侧安装有驱动电机15,驱动电机15的输出端安装有第一皮带轮14,且第一皮带轮14的外侧设有皮带19,皮带19内侧远离第一皮带轮14的一端设有第二皮带轮20,第二皮带轮20的内侧中心部与转杆16固定。In this embodiment, the
通过启动驱动电机15,通过驱动电机15的输出端带动第一皮带轮14转动,通过第一皮带轮14带动皮带19运动,通过皮带19带动第二皮带轮20转动,通过第二皮带轮20带动转杆16转动,从而带动搅拌杆18对球形浓缩罐2内的葡萄糖酸内酯进行加热搅拌。By starting the
在本实施例中,筒式浓缩罐1内部的上端安装有两组通气阀门7,两组通气阀门7皆与竖向加热筒11内侧的上端连通。In the present embodiment, two sets of
通过两组通气阀门7使其可以一组通气阀门7进入高温蒸汽,另一组通气阀门7排出高温蒸汽,使其构成循环供气进行加热浓缩。Through two sets of
在本实施例中,筒式浓缩罐1顶部的中间位置处安装有进料管6,且筒式浓缩罐1的顶部靠近进料管6处分别安装有第一温度检测计8和第一压力检测计9,进料管6的顶部铰接有封盖,且封盖上安装有手柄。In this embodiment, a feeding pipe 6 is installed at the middle position of the top of the cylindrical concentration tank 1, and a first temperature detector 8 and a first pressure are respectively installed at the top of the cylindrical concentration tank 1 near the feeding pipe 6 A cover is hinged on the top of the detector 9 and the feeding pipe 6, and a handle is installed on the cover.
通过打开筒式浓缩罐1顶部的进料管6,向筒式浓缩罐1内部加入葡萄糖酸内酯,在加热时通过第一温度检测计8和第一压力检测计9对筒式浓缩罐1内部进行气压和温度的检测。By opening the feed pipe 6 at the top of the cylindrical concentration tank 1, gluconolactone is added into the cylindrical concentration tank 1, and the first temperature detector 8 and the first pressure detector 9 are used for the cylindrical concentration tank 1 during heating. Internal pressure and temperature detection.
在本实施例中,筒式浓缩罐1外侧的底部安装有水泵13,且水泵13的输出端安装有管道,该管道的另一端与球形浓缩罐2连通,水泵13的另一端与筒式浓缩罐1侧底部连通。In this embodiment, a
通过启动水泵13,从而将筒式浓缩罐1内的葡萄糖酸内酯抽入至球形浓缩罐2在进行进一步的浓缩。By starting the
在本实施例中,筒式浓缩罐1的底部安装有排渣阀12,筒式浓缩罐1底部的四角处安装有支撑腿,驱动电机15的外侧设有防护罩,通过防护罩可以起到对驱动电机15的防护作用,通过排渣阀12可以便于排渣。In this embodiment, a slag discharge valve 12 is installed at the bottom of the cylindrical concentration tank 1, support legs are installed at the four corners of the bottom of the cylindrical concentration tank 1, and a protective cover is provided on the outer side of the
在本实施例中,球形浓缩罐2的内侧设有保温层17,液气分离罐4的底部通过管道与筒式浓缩罐1外侧的顶部连通,液气分离罐4的顶部与冷凝罐5的顶部连通,冷凝罐5的底部安装有排料阀,通过液气分离罐4实现液气分离,通过冷凝罐进一步对气体进行降温冷凝。In this embodiment, the inner side of the
在本实施例中,球形浓缩罐2的外侧安装有第二温度检测计23和第二压力检测计24,液气分离罐4和冷凝罐5底部的四角处皆安装有支撑腿,从而通过第二温度检测计23和第二压力检测计24检测球形浓缩罐2内的气压和温度。In this embodiment, a
如图1-图5所示,本实施例提供的一种用于葡萄糖酸内酯的真空浓缩装置的工作过程如下:As shown in Figure 1-Figure 5, the working process of a vacuum concentration device for gluconolactone provided by the present embodiment is as follows:
步骤1:通过打开筒式浓缩罐1顶部的进料管6,向筒式浓缩罐1内部加入葡萄糖酸内酯,在加热时通过第一温度检测计8和第一压力检测计9对筒式浓缩罐1内部进行气压和温度的检测;Step 1: by opening the feed pipe 6 at the top of the cylindrical concentration tank 1, add gluconolactone to the inside of the cylindrical concentration tank 1, and pass the first temperature detector 8 and the first pressure detector 9 to the barrel during heating. Air pressure and temperature are detected inside the concentration tank 1;
步骤2:通过打开通气阀门7向竖向加热筒11和横向加热管10内部充入高温蒸汽,因为竖向加热筒11环绕安装在筒式浓缩罐1的内壁,并且横向加热管10从竖向加热筒11内一侧横跨至竖向加热筒11内另一侧,且横向加热管10上下分层安装有多组,因此可以对位于筒式浓缩罐1内的葡萄糖酸内酯进行充分高效的加热,使其快速的进行浓缩,通过对转杆16和搅拌杆18内部注入水,启动电加热器加热,通过驱动组件带动转杆16转动,从而实现对球形浓缩罐2内的葡萄糖酸内酯进行搅拌加热;Step 2: Fill the
步骤3:通过启动水泵13,从而将筒式浓缩罐1内的葡萄糖酸内酯抽入至球形浓缩罐2在进行进一步的浓缩;Step 3: by starting the
步骤4:通过液气分离罐4实现液气分离,通过冷凝罐进一步对气体进行降温冷凝。Step 4: The liquid-gas separation is realized through the liquid-gas separation tank 4, and the gas is further cooled and condensed through the condensation tank.
以上所述,仅为本实用新型进一步的实施例,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型所公开的范围内,根据本实用新型的技术方案及其构思加以等同替换或改变,都属于本实用新型的保护范围。The above are only further embodiments of the present utility model, but the protection scope of the present utility model is not limited thereto. Equivalent replacement or modification of the technical solutions and their concepts all belong to the protection scope of the present invention.
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