CN210999711U - Novel waste plastic melting injection molding machine - Google Patents
Novel waste plastic melting injection molding machine Download PDFInfo
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- CN210999711U CN210999711U CN201921487106.3U CN201921487106U CN210999711U CN 210999711 U CN210999711 U CN 210999711U CN 201921487106 U CN201921487106 U CN 201921487106U CN 210999711 U CN210999711 U CN 210999711U
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- 239000004033 plastic Substances 0.000 title claims abstract description 37
- 229920003023 plastic Polymers 0.000 title claims abstract description 37
- 238000001746 injection moulding Methods 0.000 title claims abstract description 27
- 239000002699 waste material Substances 0.000 title claims abstract description 26
- 238000002844 melting Methods 0.000 title claims abstract description 21
- 230000008018 melting Effects 0.000 title claims abstract description 21
- 238000003860 storage Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 2
- 238000005485 electric heating Methods 0.000 claims 1
- 238000004321 preservation Methods 0.000 claims 1
- 238000005469 granulation Methods 0.000 abstract description 5
- 230000003179 granulation Effects 0.000 abstract description 5
- 238000001125 extrusion Methods 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 abstract description 3
- 239000004744 fabric Substances 0.000 abstract 2
- 238000000465 moulding Methods 0.000 abstract 1
- 238000002347 injection Methods 0.000 description 13
- 239000007924 injection Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 6
- 239000012768 molten material Substances 0.000 description 5
- 239000000155 melt Substances 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及注塑机技术领域,尤其是一种新型废旧塑料熔融注塑机。The utility model relates to the technical field of injection molding machines, in particular to a novel waste plastic melt injection molding machine.
背景技术Background technique
塑料的应用范围日益广泛,大量代替金属、木材、纸张等,随着塑料的广泛运用,出现大量的废旧塑料,由于其难以降解,处理成为一道难题,造成环境污染,另一方面也是资源的浪费。废旧塑料回收利用和资源化发展,是对环境和资源的深刻认识,是减少废旧塑料对环境污染和减少资源浪费的一种生存方式。The application range of plastics is becoming more and more extensive, replacing metal, wood, paper, etc., with the widespread use of plastics, a large number of waste plastics appear. . The recycling and resource development of waste plastics is a profound understanding of the environment and resources, and it is a way of life to reduce the environmental pollution and resource waste caused by waste plastics.
在我国废旧塑料资源化最普遍的方式是回收造粒,传统造粒工艺是把回收的废旧塑料经过破碎和清洗,然后通过螺杆挤出进行造粒,工作时粉碎噪声大、灰尘多、产生污水造成二次污染。The most common way of recycling waste plastics in my country is to recycle and granulate. The traditional granulation process is to crush and clean the recycled waste plastics, and then extrude them through a screw for granulation. The crushing noise is loud, dusty, and sewage is generated during work. cause secondary pollution.
实用新型内容Utility model content
(一)解决的技术问题(1) Technical problems solved
本实用新型的目的是克服现有技术的不足,本实用新型提供了一种新型废旧塑料熔融注塑机,具体方式为该注塑机在工艺上采用热风直接熔融废旧塑料,省去传统工艺上的破碎和清洗过程,减少操作步骤,避免污染,最后将熔融物直接注塑至成品,省去挤出冷却造粒再熔融注塑过程,节省能源,提高工作效率。The purpose of this utility model is to overcome the deficiencies of the prior art. The utility model provides a new type of waste plastic melting and injection molding machine. The specific method is that the injection molding machine adopts hot air to directly melt the waste plastic in the process, eliminating the need for crushing in the traditional process. And cleaning process, reducing operation steps, avoiding pollution, and finally injecting the melt directly into the finished product, eliminating the need for extrusion, cooling, granulation, and remelting injection molding process, saving energy and improving work efficiency.
(二)技术方案(2) Technical solutions
本实用新型的技术方案:一种新型废旧塑料熔融注塑机,所述注塑机结构包括料斗、箱盖、热风循环箱体、熔融室、风机、加热管、搅拌机构、筛网、锥接斗、加料螺旋叶片、机筒、螺杆、储料缸、气缸、开关阀、活塞、料筒、注塑模具、喷嘴开关阀和机架。The technical scheme of the utility model: a new type of waste plastic melting and injection molding machine, the structure of the injection molding machine includes a hopper, a box cover, a hot air circulation box, a melting chamber, a fan, a heating pipe, a stirring mechanism, a screen, a cone connecting bucket, Feeding screw blades, barrels, screws, accumulators, cylinders, on-off valves, pistons, barrels, injection molds, nozzle on-off valves and racks.
所述注塑机上方设有箱盖,箱盖上方固定焊接料斗,熔融室外壁连接热风循环箱体,内部装有搅拌机构,下方连接锥接斗,搅拌机构与锥接斗内的加料螺旋叶片同轴连接,锥接斗下方连接机筒,机筒内有螺杆,螺杆与驱动电机相连接,机筒和料筒连接,料筒内有活塞,料筒出口处有注塑模具。The top of the injection molding machine is provided with a box cover, the top of the box cover is fixed with a welding hopper, the outer wall of the melting chamber is connected to the hot air circulation box, and a stirring mechanism is installed inside. The shaft is connected, and the barrel is connected to the bottom of the cone. There is a screw in the barrel. The screw is connected with the drive motor. The barrel is connected with the barrel. There is a piston in the barrel and an injection mold at the outlet of the barrel.
所述热风循环箱体包括热风循环箱体外壳、风机、加热管,风机对称安装在循环箱体外壳内,风机下方有加热管,加热管采用电加热管,与外部电源串联构成加热回路。对称布置两台风机将熔融室内热风循环利用,通过加热管补充热量,能够有效使物料受热熔融,增加工作效率,有效节约能源。The hot air circulation box includes a hot air circulation box shell, a fan, and a heating pipe. The fan is symmetrically installed in the circulation box shell, and there is a heating pipe under the fan. Two fans are symmetrically arranged to recycle the hot air in the melting room, and the heat is supplemented by the heating pipe, which can effectively heat and melt the material, increase the work efficiency, and effectively save energy.
所述注塑机注塑系统包括螺杆、机筒、储料缸、气缸、开关阀、活塞、料筒、注塑模具和喷嘴开关阀。The injection molding system of the injection molding machine includes a screw, a barrel, a material storage cylinder, a cylinder, an on-off valve, a piston, a barrel, an injection mold and a nozzle on-off valve.
所述注塑机机筒内有螺杆,机筒与储料缸连接,储料缸旁有气缸,储料缸下方与料筒相连,与料筒之间设有开关阀,料筒内有活塞,料筒出口处有喷嘴开关阀,出口处与注塑模具相连。There is a screw in the barrel of the injection molding machine, the barrel is connected with the material storage cylinder, there is a cylinder next to the material storage cylinder, the lower part of the material storage cylinder is connected with the material barrel, an on-off valve is arranged between the material barrel, and there is a piston in the material barrel, There is a nozzle switch valve at the outlet of the barrel, and the outlet is connected to the injection mold.
废旧塑料由料斗进入熔融室,与热风接触受热熔化,搅拌机构对物料搅拌,使其受热熔融,熔融的塑料熔体通过锥接斗进入机筒,经螺杆挤压输送至储料缸,储料到一定阶段打开开关阀输送至料筒,随后关闭开关阀,通过喷嘴开关阀由活塞注塑至模具中。The waste plastic enters the melting chamber from the hopper, and is heated and melted in contact with the hot air. The stirring mechanism stirs the material to make it melted by heat. The molten plastic melt enters the barrel through the cone hopper, and is conveyed to the storage tank by the screw extrusion. At a certain stage, the on-off valve is opened and delivered to the barrel, then the on-off valve is closed, and the piston is injected into the mold through the nozzle on-off valve.
储料缸旁气缸在开关阀关闭情况下,进料时可以推动气缸内活塞运动形成气压,开关阀开启进料时气压释放,推动熔体顺畅进入料筒中。开关阀控制料筒内进料,工作时可控。When the switch valve is closed, the cylinder next to the storage tank can push the piston in the cylinder to form air pressure when feeding, and the air pressure is released when the switch valve is opened to push the melt into the barrel smoothly. The on-off valve controls the feeding in the barrel and is controllable during operation.
机筒与料筒外部贴加热电阻装置及隔热装置,保证熔体输送时的温度,防止凝固。A heating resistance device and a heat insulation device are attached to the outside of the barrel and the barrel to ensure the temperature of the melt during transportation and prevent solidification.
(三)有益效果(3) Beneficial effects
本实用新型的优点在于:设计结构紧凑,通过热风直接熔融废旧塑料,熔融后的塑料熔体通过螺杆挤压和输送至料筒中,经由活塞注射至注塑模具中,回收的塑料无需粉碎。因此,避免了产生噪声和灰尘,改善工作环境;热风循环利用,没有废水、废气排出,环境友好。同时将塑料熔体直接注塑至成品,省去挤出冷却造粒再熔融注塑过程,节省能源,提高工作效率。The utility model has the advantages that the design is compact, the waste plastics are directly melted by hot air, the melted plastic melt is extruded and transported into the barrel through the screw, and injected into the injection mold through the piston, and the recovered plastic does not need to be pulverized. Therefore, the generation of noise and dust is avoided, and the working environment is improved; the hot air is recycled, no waste water and waste gas are discharged, and the environment is friendly. At the same time, the plastic melt is directly injected into the finished product, eliminating the need for extrusion, cooling, granulation, and remelting and injection molding, saving energy and improving work efficiency.
附图说明Description of drawings
图1为本发明所述废旧塑料熔融注塑机的总体结构示意图;1 is a schematic diagram of the overall structure of the waste plastic melt injection molding machine according to the present invention;
图中1-1为搅拌传动机构,1-2为料斗,1-3为熔融室,1-4为搅拌机构,1-5为风机,1-6为筛网,1-7为加热管,2-1为加料螺旋叶片,2-2为锥接斗,3-1为气缸,3-2为储料缸,3-3为开关阀,3-4为注塑模具,3-5为喷嘴开关阀,3-6为塑料熔体,3-7为料筒,3-8为机筒,3-9为螺杆,3-10为活塞,3-11为机架;In the figure, 1-1 is a stirring transmission mechanism, 1-2 is a hopper, 1-3 is a melting chamber, 1-4 is a stirring mechanism, 1-5 is a fan, 1-6 is a screen, 1-7 is a heating pipe, 2-1 is the feeding screw blade, 2-2 is the cone receiving bucket, 3-1 is the cylinder, 3-2 is the storage cylinder, 3-3 is the switch valve, 3-4 is the injection mold, and 3-5 is the nozzle switch Valve, 3-6 is plastic melt, 3-7 is barrel, 3-8 is barrel, 3-9 is screw, 3-10 is piston, 3-11 is frame;
图2、图3为另一种去除储料缸的简化废旧塑料熔融注塑机的总体结构示意图;2 and 3 are schematic diagrams of the overall structure of another simplified waste plastic melt-injection molding machine that removes the storage cylinder;
图中4-1为机筒,4-2为螺杆,4-3为注塑模具,4-4为料筒,4-5为活塞,4-6为塑料熔体,4-7为喷嘴开关阀;In the figure, 4-1 is the barrel, 4-2 is the screw, 4-3 is the injection mold, 4-4 is the barrel, 4-5 is the piston, 4-6 is the plastic melt, and 4-7 is the nozzle switch valve ;
图4为另一种去除机筒螺杆的简化废旧塑料熔融注塑机的总体结构示意图;4 is a schematic diagram of the overall structure of another simplified waste plastic melt injection molding machine for removing the barrel screw;
5-1为模具,5-2为喷嘴开关阀,5-3为塑料熔体,5-4为料筒,5-5为活塞。5-1 is the mold, 5-2 is the nozzle switch valve, 5-3 is the plastic melt, 5-4 is the barrel, and 5-5 is the piston.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本发明废旧塑料熔融注塑机的总体结构示意图如图1所示,其结构包括搅拌传动机构1-1,熔融室1-3上方装有料斗1-2,内部风通过加热管1-7加热,由风机1-5驱动循环,搅拌机构1-4下方为筛网1-6,筛网下方连接锥接斗2-2,锥接斗内有加料螺旋叶片2-1,机筒3-8与储料缸3-2相连,机筒3-8内有螺杆3-9,储料缸3-2旁有气缸3-1,料筒3-7内有塑料熔体3-6,通过活塞3-10,经过喷嘴开关阀3-5注塑至注塑模具3-4。The schematic diagram of the overall structure of the waste plastic melting and injection molding machine of the present invention is shown in Figure 1. Its structure includes a stirring transmission mechanism 1-1, a hopper 1-2 is installed above the melting chamber 1-3, and the internal air is heated by the heating pipe 1-7, It is driven and circulated by the fan 1-5. Below the stirring mechanism 1-4 is the screen 1-6. The bottom of the screen is connected to the cone hopper 2-2. There are feeding screw blades 2-1 in the cone hopper. The storage cylinder 3-2 is connected, there is a screw 3-9 in the barrel 3-8, a cylinder 3-1 next to the storage cylinder 3-2, and a plastic melt 3-6 in the barrel 3-7, which passes through the piston 3 -10, injection into the injection mold 3-4 through the nozzle switch valve 3-5.
本发明工作原理:将废旧塑料从料斗1-2放入,物料经过熔融室1-3,通过搅拌机构1-4对物料搅拌,使其受热均匀,熔融的物料通过筛网1-6、锥接斗2-2进入机筒3-8,受螺杆3-9挤压进入储料缸3-2,先关闭开关阀3-3进行储料,储料完成后打开开关阀3-3进入料筒3-7中,随后关闭开关阀3-3,受活塞3-10注塑将熔融物料注塑至模具3-4中生成产品。The working principle of the present invention: the waste plastic is put into the hopper 1-2, the material passes through the melting chamber 1-3, and the material is stirred by the stirring mechanism 1-4 to make it heated evenly, and the molten material passes through the screen mesh 1-6, the cone The hopper 2-2 enters the barrel 3-8, and is squeezed by the screw 3-9 into the storage cylinder 3-2. First close the switch valve 3-3 to store the material. After the storage is completed, open the switch valve 3-3 to enter the material. In the barrel 3-7, the on-off valve 3-3 is then closed, and the molten material is injected by the piston 3-10 into the mold 3-4 to generate a product.
另一种去除储料缸的简化废旧塑料熔融注塑机的总体结构示意图如图2、图3所示,其下方结构机筒4-1内有螺杆4-2,机筒4-1与料筒4-4相连,料筒内有活塞4-5,料筒4-4出口处有喷嘴开关阀4-7,出口处与注塑模具相连4-3。熔融物料4-6通过螺杆4-2受挤压进入料筒4-4中,受活塞4-5注塑,经过喷嘴开关阀4-7至注塑模具4-3生成产品。The schematic diagram of the overall structure of another simplified waste plastic melt-injection molding machine that removes the storage cylinder is shown in Figure 2 and Figure 3. The lower structure barrel 4-1 has a screw 4-2, the barrel 4-1 and the barrel 4-4 are connected, there is a piston 4-5 in the barrel, a nozzle switch valve 4-7 is located at the outlet of the barrel 4-4, and the outlet is connected to the injection mold 4-3. The molten material 4-6 is extruded into the barrel 4-4 through the screw 4-2, injected by the piston 4-5, and passed through the nozzle switch valve 4-7 to the injection mold 4-3 to generate a product.
另一种去除机筒螺杆的简化废旧塑料熔融注塑机的总体结构示意图如图4所示:其下方锥接斗连接料筒5-4,料筒5-4内有活塞5-5,料筒5-4出口处有喷嘴开关阀5-2,与注塑模具相连5-1。熔融物料5-3通过加料螺旋叶片进入料筒5-4中,通过活塞5-5注塑,熔融的物料经过喷嘴开关阀5-2注塑至注塑模具5-1,生成产品。The schematic diagram of the overall structure of another simplified waste plastic melt injection molding machine that removes the barrel and screw is shown in Figure 4: the lower cone is connected to the barrel 5-4, the barrel 5-4 has a piston 5-5, and the barrel There is a nozzle switch valve 5-2 at the outlet of 5-4, which is connected to the injection mold 5-1. The molten material 5-3 enters the barrel 5-4 through the feeding screw blade, and is injected by the piston 5-5, and the molten material is injected into the injection mold 5-1 through the nozzle switch valve 5-2 to generate a product.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass non-exclusive inclusion such that a process, method, article or device comprising a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. Without further limitation, an element qualified by the phrase "comprising a..." does not preclude the presence of additional identical elements in a process, method, article or apparatus that includes the element.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111791431A (en) * | 2020-07-27 | 2020-10-20 | 黄笃莲 | Injection mold |
| CN112776266A (en) * | 2020-12-26 | 2021-05-11 | 中山力劲机械有限公司 | Efficient energy-saving injection molding machine and intelligent network cooperative management system thereof |
| EP3957457A3 (en) * | 2020-08-18 | 2022-04-20 | Jing Si Pureland Co., Ltd. | Injection machine for recycled plastic injection molding system |
| CN118559919A (en) * | 2024-07-31 | 2024-08-30 | 江苏鲁驰新材料科技有限公司 | Raw material melting device for the production of plastic products |
-
2019
- 2019-09-09 CN CN201921487106.3U patent/CN210999711U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111791431A (en) * | 2020-07-27 | 2020-10-20 | 黄笃莲 | Injection mold |
| EP3957457A3 (en) * | 2020-08-18 | 2022-04-20 | Jing Si Pureland Co., Ltd. | Injection machine for recycled plastic injection molding system |
| US11840001B2 (en) | 2020-08-18 | 2023-12-12 | Jing Si Pureland Co., Ltd. | Injection machine for recycled plastic injection molding system |
| CN112776266A (en) * | 2020-12-26 | 2021-05-11 | 中山力劲机械有限公司 | Efficient energy-saving injection molding machine and intelligent network cooperative management system thereof |
| CN118559919A (en) * | 2024-07-31 | 2024-08-30 | 江苏鲁驰新材料科技有限公司 | Raw material melting device for the production of plastic products |
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Granted publication date: 20200714 Termination date: 20210909 |