CN204487875U - A kind of vertical hot blast melting waste plastic recovery pelletizer - Google Patents

A kind of vertical hot blast melting waste plastic recovery pelletizer Download PDF

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CN204487875U
CN204487875U CN201520091035.0U CN201520091035U CN204487875U CN 204487875 U CN204487875 U CN 204487875U CN 201520091035 U CN201520091035 U CN 201520091035U CN 204487875 U CN204487875 U CN 204487875U
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hot air
melting chamber
waste plastic
melting
hopper
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黄兴元
乐建晶
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Nanchang University
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Abstract

一种立式热风熔融废旧塑料回收造粒机,由料斗、法兰、箱盖、热风循环箱体、熔融室、搅拌机构、搅拌传送机构、锥接斗、螺杆、机筒、切粒机构、链传动机构、机架等组成。物料通过料斗进入熔融室,热风循环箱体向熔融室输送热风加热融化物料,并通过搅拌机构搅拌使物料充分熔融;熔融的物料由锥接斗落于机筒内,通过螺杆使物料经口模挤出成条状后由切粒机构完成造粒;所述造粒机在工艺上采用热风直接熔融废旧塑料,省去传统工艺上的破碎和清洗过程,改善工作环境,避免造成二次污染,同时热风循环使用,没废气排出,热效率高。

A vertical hot air melting waste plastic recycling granulator, which consists of a hopper, a flange, a box cover, a hot air circulation box, a melting chamber, a stirring mechanism, a stirring and conveying mechanism, a conical hopper, a screw, a barrel, a granulating mechanism, Chain transmission mechanism, frame and other components. The material enters the melting chamber through the hopper, and the hot air circulation box sends the hot air to the melting chamber to heat and melt the material, and stirs the material through the stirring mechanism to fully melt the material; the molten material falls into the barrel from the conical hopper, and the material passes through the die through the screw After being extruded into strips, the granulation is completed by the granulation mechanism; the granulator uses hot air to directly melt waste plastics in the process, which saves the crushing and cleaning process in the traditional process, improves the working environment, and avoids secondary pollution. At the same time, the hot air is recycled, no exhaust gas is discharged, and the thermal efficiency is high.

Description

一种立式热风熔融废旧塑料回收造粒机A vertical hot air melting waste plastic recycling granulator

技术领域 technical field

本实用新型涉及塑料造粒机技术领域,特别涉及一种立式热风熔融废旧塑料回收造粒机。 The utility model relates to the technical field of plastic granulators, in particular to a vertical hot air melting waste plastic recovery granulator.

背景技术 Background technique

塑料的应用范围日益广泛,大量代替金属、木材、纸张等,随着塑料的广泛运用,出现大量的废旧塑料,由于其难以降解,处理成为一道难题,造成环境污染,另一方面也是资源的浪费。废旧塑料回收利用和资源化发展,是对环境和资源的深刻认识,是减少废旧塑料对环境污染和减少资源浪费的一种生存方式。 The application range of plastics is becoming wider and wider, replacing metal, wood, paper, etc. in large quantities. With the widespread use of plastics, a large amount of waste plastics appear. Because they are difficult to degrade, their disposal has become a difficult problem, causing environmental pollution. On the other hand, it is also a waste of resources. . Recycling and resource development of waste plastics is a deep understanding of the environment and resources, and a way of survival to reduce environmental pollution and waste of resources caused by waste plastics.

在我国,废旧塑料资源化利用最普遍的方式是回收造粒,传统造粒工艺是把回收的废旧塑料经过破碎和清洗,然后通过螺杆挤出进行造粒,工作时粉碎噪声大、灰尘多、产生污水造成二次污染。 In my country, recycling and granulation is the most common way of resource utilization of waste plastics. The traditional granulation process is to crush and clean the recycled waste plastics, and then extrude them through screw extruders for granulation. The crushing noise is loud, dusty, and Produce sewage and cause secondary pollution.

实用新型内容 Utility model content

本实用新型的目的是针对现有技术的缺陷,提供一种热风熔融废旧塑料回收造粒机,该造粒机在工艺上采用热风直接熔融废旧塑料,省去传统工艺上的破碎和清洗过程,改善工作环境,避免造成二次污染,同时热风循环使用,热效率高,通过精确控制热风温度,防止塑料降解,质量可靠。 The purpose of this utility model is to provide a hot air melting waste plastic recycling granulator for the defects of the prior art. The granulator uses hot air to directly melt waste plastic in the process, eliminating the crushing and cleaning process in the traditional process. Improve the working environment and avoid secondary pollution. At the same time, the hot air is recycled, with high thermal efficiency. By precisely controlling the temperature of the hot air, plastic degradation is prevented, and the quality is reliable.

为了实现上述目的,本实用新型采用以下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:

所述立式热风熔融废旧塑料回收造粒机结构包括:料斗、法兰、箱盖、热风循环箱体、熔融室、搅拌机构、锥接斗、螺杆、机筒、切粒机构和机架; The structure of the vertical hot air melting waste plastic recycling granulator includes: a hopper, a flange, a box cover, a hot air circulation box, a melting chamber, a stirring mechanism, a conical hopper, a screw, a barrel, a pelletizing mechanism and a frame;

所述熔融室上方装有箱盖,箱盖上有料斗,熔融室外壁连接热风循环箱体,内部装有搅拌机构,下方连接锥接斗,锥接斗下方连接机筒,机筒内有螺杆,机筒和口模连接,口模出口处有切粒机构。 A box cover is installed above the melting chamber, and there is a hopper on the box cover. The outer wall of the melting chamber is connected to a hot air circulation box, and a stirring mechanism is installed inside. , The barrel is connected to the die, and there is a pelletizing mechanism at the outlet of the die.

所述废旧塑料由料斗进入熔融室,和由热风循环箱体送入的热风接触受热熔化,搅拌机构对物料搅拌,使其受热均匀,熔融的物料通过锥接斗进入机筒,经螺杆挤压和输送由口模挤出,挤出的物料被切粒机构切粒。 The waste plastic enters the melting chamber from the hopper, and is heated and melted in contact with the hot air sent from the hot air circulation box. The stirring mechanism stirs the material to make it heated evenly. And conveying is extruded by the die, and the extruded material is pelletized by the pelletizing mechanism.

所述熔融室包括圆桶、筛网、搅拌轴支撑、进气导管、尾气循环出口,所述圆桶上方均匀的开有若干尾气循环出口,下方连接进气导管,进气导管上方装有两个搅拌轴支撑,并在两搅拌轴支撑间装有筛网。 The melting chamber includes a drum, a screen, a stirring shaft support, an air intake duct, and an exhaust gas circulation outlet. There are a number of exhaust gas circulation outlets uniformly opened above the drum, and the air intake duct is connected to the lower part. Two air intake ducts are installed above the air intake duct There are two stirring shaft supports, and a screen is installed between the two stirring shaft supports.

热风从进气导管进入熔融室,穿过筛网加热物料,搅拌机构搅拌筛网上的物料并将熔融的物料挤压穿过筛网进入锥接斗,废气从尾气循环出口排出,未熔融的物料在筛网上继续加热熔融。 The hot air enters the melting chamber from the air inlet duct, passes through the screen to heat the material, the stirring mechanism stirs the material on the screen and squeezes the molten material through the screen into the conical hopper, the waste gas is discharged from the tail gas circulation outlet, and the unmelted material Continue heating to melt on a sieve.

所述热风循环箱体包括热风循环箱体外壳、风机、风机隔板、加热管,风机对称安装在热风循环箱体外壳内,风机出口连接风机隔板,风机隔板下方装有加热管。 The hot air circulation box includes a hot air circulation box shell, a fan, a fan partition, and a heating pipe. The fan is symmetrically installed in the hot air circulation box shell. The outlet of the fan is connected to the fan partition, and a heating pipe is installed below the fan partition.

对称布置两台风机将尾气循环出口排出的尾气送入风机隔板下方进行加热后由进气导管送入加热室进行循环利用,可以通过控制热风的温度,避免物料过热分解。 Two fans are symmetrically arranged to send the exhaust gas discharged from the exhaust gas circulation outlet to the bottom of the fan partition for heating, and then sent to the heating chamber for recycling through the intake duct. The temperature of the hot air can be controlled to avoid overheating and decomposition of materials.

本实用新型的有益效果是:本实用新型是通过热风直接熔融废旧塑料,熔融后的塑料熔体通过螺杆挤出造粒,回收的塑料无需粉碎,因此,避免了产生噪声和灰尘,改善工作环境;热风循环利用,没有废水、废气排出,能耗低、环境友好。 The beneficial effects of the utility model are: the utility model directly melts waste plastics through hot air, and the melted plastic melt is extruded and granulated through a screw rod, and the recovered plastics do not need to be pulverized, thus avoiding the generation of noise and dust and improving the working environment ; Hot air recycling, no waste water, waste gas discharge, low energy consumption, environmentally friendly.

附图说明 Description of drawings

图1为所述立式热风熔融废旧塑料回收造粒机的总体结构示意图; Fig. 1 is the overall structure schematic diagram of described vertical hot-air melting waste plastic recycling granulator;

图中1-搅拌驱动机构,2-料斗,3-熔融室,4-搅拌机构,5-锥接斗,6-切粒机构,7-口模,8-螺杆,9-机架,10-链传动机构,11-机筒,12-热风循环箱体,13-箱盖,14-法兰; In the figure 1-stirring drive mechanism, 2-hopper, 3-melting chamber, 4-stirring mechanism, 5-cone hopper, 6-granulating mechanism, 7-die, 8-screw, 9-frame, 10- Chain transmission mechanism, 11-barrel, 12-hot air circulation box, 13-box cover, 14-flange;

图2为所述立式热风熔融废旧塑料回收造粒机的熔融室结构示意图; Fig. 2 is a structural schematic diagram of the melting chamber of the vertical hot air melting waste plastic recycling granulator;

图中15-圆桶,16-尾气循环出口,17-筛网,18-搅拌轴支撑,19-进气导管。 In the figure, 15-drum, 16-tail gas circulation outlet, 17-screen, 18-stirrer shaft support, 19-intake duct.

图3为所述立式热风熔融废旧塑料回收造粒机的热风循环箱体结构示意图; Fig. 3 is a schematic diagram of the structure of the hot air circulation box of the vertical hot air melting waste plastic recycling granulator;

图中20-热风循环箱体外壳,21-风机,22-风机隔板,23加热管; In the figure, 20-hot air circulation box shell, 21-fan, 22-fan partition, 23 heating pipe;

图4为所述立式热风熔融废旧塑料回收造粒机的搅拌机构结构示意图; Fig. 4 is a schematic structural diagram of the stirring mechanism of the vertical hot air melting waste plastic recycling granulator;

图中24-搅拌轴,25-搅拌杆,26-加料螺旋叶片。 24-stirrer shaft among the figure, 25-stirrer bar, 26-feeding helical blade.

具体实施方式 Detailed ways

本实用新型立式热风熔融废旧塑料回收造粒机的总体结构示意图如图1所示,其结构包括料斗(2)、法兰(14)、箱盖(13)、热风循环箱体(12)、熔融室(3)、搅拌机构(4)、搅拌传动机构(1)、锥接斗(5)、螺杆(8)、机筒(11)、切粒机构(6)、机架(9),所述熔融室(3)上方装有箱盖(13)和法兰(14),法兰(14)连接搅拌传动机构(1),熔融室(3)外壁连接热风循环箱体(12),内部装有搅拌机构(4),下方连接锥接斗(5),锥接斗(5)下方连接机筒(11),机筒(11)内部装有螺杆(8),机筒(11)固定在机架(9)上,机筒(11)连接口模(7),口模(7)连接切粒机构(6)。通过上述设置,可以将废旧塑料从进料斗(2)放入,物料进入熔融室(3),热风循环箱体(12)向熔融室(3)输送热风,物料受热熔化,通过搅拌传动机构(1)带动搅拌机构(4)对物料搅拌,使其充分熔融,熔融的物料通过锥接斗(5)进入机筒(11),螺杆(8)挤压物料使其通过口模(7)成条状由切粒机构(6)完成造粒。 The overall structure diagram of the vertical hot air melting waste plastic recycling granulator of the utility model is shown in Figure 1, and its structure includes a hopper (2), a flange (14), a box cover (13), and a hot air circulation box (12) , melting chamber (3), stirring mechanism (4), stirring transmission mechanism (1), conical bucket (5), screw (8), barrel (11), pelletizing mechanism (6), frame (9) , the melting chamber (3) is equipped with a box cover (13) and a flange (14), the flange (14) is connected to the stirring transmission mechanism (1), and the outer wall of the melting chamber (3) is connected to the hot air circulation box (12) , the inside is equipped with a stirring mechanism (4), the bottom of which is connected to the conical bucket (5), the bottom of the conical bucket (5) is connected to the machine barrel (11), and the inside of the machine barrel (11) is equipped with a screw (8), and the machine barrel (11 ) is fixed on the frame (9), the barrel (11) is connected to the die (7), and the die (7) is connected to the pelletizing mechanism (6). Through the above settings, waste plastics can be put in from the feeding hopper (2), the material enters the melting chamber (3), the hot air circulation box (12) delivers hot air to the melting chamber (3), the material is heated and melted, and is passed through the stirring transmission mechanism (1) Drive the stirring mechanism (4) to stir the material to make it fully melt, and the molten material enters the barrel (11) through the conical hopper (5), and the screw (8) squeezes the material to pass through the die (7) The granulation is completed by the granulation mechanism (6) into strips.

本实施例中,所述熔融室(3)包括圆桶(15)、筛网(17)、搅拌轴支撑(18)、进气导管(19)、尾气循环出口(16),所述圆桶(15)上方均匀的开有若干尾气循环出口(16),下方对称装有两个进气导管(19),进气导管(19)上方装有两个搅拌轴支撑(18),两搅拌轴支撑(18)间装有筛网(17)。通过上述设置,筛网(17)可以承接进入熔融室(3)的物料,热风从进气导管(19)进入熔融室(3),穿过筛网(17)加热物料,同时筛网(17)和搅拌机构(4)间的挤压能迫使熔融的物料穿过筛网(17)进入锥接斗(5),与物料热交换后的尾气从尾气循环出口(16)排出进入热风循环箱体(12),这样可以通过热风循环加热物料。 In this embodiment, the melting chamber (3) includes a drum (15), a screen (17), a stirring shaft support (18), an air inlet duct (19), and an exhaust gas circulation outlet (16). (15) There are a number of tail gas circulation outlets (16) uniformly opened on the top, two air intake ducts (19) are symmetrically installed on the bottom, and two stirring shaft supports (18) are installed above the air intake duct (19). Screen cloth (17) is housed between support (18). Through the above settings, the screen (17) can accept the materials entering the melting chamber (3), the hot air enters the melting chamber (3) from the air inlet duct (19), passes through the screen (17) to heat the materials, and at the same time the screen (17) ) and the stirring mechanism (4) can force the molten material to pass through the screen (17) and enter the conical hopper (5), and the exhaust gas after heat exchange with the material is discharged from the exhaust gas circulation outlet (16) into the hot air circulation box body (12), so that the material can be heated by hot air circulation.

本实施例中,所述热风循环箱体(12)包括热风循环箱体外壳(20)、风机(21)、风机隔板(22)、加热管(23),所述热风循环箱体外壳(20)内对称安装两台风机(21),风机(21)出口连接风机隔板(22),风机隔板(22)下方装有加热管(23)。 In this embodiment, the hot air circulation box (12) includes a hot air circulation box shell (20), a fan (21), a fan partition (22), and a heating pipe (23), and the hot air circulation box shell ( 20) Install two fans (21) symmetrically inside, the outlet of the fans (21) is connected to the fan partition (22), and the heating pipe (23) is installed under the fan partition (22).

Claims (3)

1.一种立式热风熔融废旧塑料回收造粒机,其特征在于,所述热风熔融废旧塑料造粒机结构包括:料斗、法兰、箱盖、热风循环箱体、熔融室、搅拌机构、锥接斗、螺杆、机筒、切粒机构和机架; 1. A vertical hot air melting waste plastic recycling granulator, characterized in that the structure of the hot air melting waste plastic granulator includes: a hopper, a flange, a box cover, a hot air circulation box, a melting chamber, a stirring mechanism, Conical bucket, screw, barrel, pelletizing mechanism and frame; 所述熔融室上方装有箱盖,箱盖上有料斗,熔融室外壁连接热风循环箱体,内部装有搅拌机构,下方连接锥接斗,锥接斗下方连接机筒,机筒内有螺杆,机筒和口模连接,口模出口处有切粒机构。 A box cover is installed above the melting chamber, and there is a hopper on the box cover. The outer wall of the melting chamber is connected to a hot air circulation box, and a stirring mechanism is installed inside. , The barrel is connected to the die, and there is a pelletizing mechanism at the outlet of the die. 2.根据权利要求1所述的一种立式热风熔融废旧塑料回收造粒机,其特征在于:所述熔融室包括圆桶、筛网、搅拌轴支撑、进气导管、尾气循环出口,所述圆桶上方均匀的开有若干尾气循环出口,下方连接进气导管,进气导管上方装有两个搅拌轴支撑,并在两搅拌轴支撑间装有筛网。 2. A vertical hot air melting waste plastic recycling granulator according to claim 1, characterized in that: the melting chamber includes a drum, a screen, a stirring shaft support, an air inlet duct, and an exhaust gas circulation outlet, and the A number of tail gas circulation outlets are evenly opened on the top of the drum, and an air intake duct is connected to the bottom. Two stirring shaft supports are installed above the air intake duct, and a screen is installed between the two stirring shaft supports. 3.根据权利要求1所述的一种立式热风熔融废旧塑料回收造粒机,其特征在于:所述热风循环箱体包括热风循环箱体外壳、风机、风机隔板、加热管,风机对称安装在热风循环箱体外壳内,风机出口连接风机隔板,风机隔板下方装有加热管。 3. A vertical hot air melting waste plastic recycling granulator according to claim 1, characterized in that: the hot air circulation box includes a hot air circulation box shell, a fan, a fan partition, a heating pipe, and the fan is symmetrical Installed in the shell of the hot air circulation box, the outlet of the fan is connected to the fan partition, and a heating pipe is installed under the fan partition.
CN201520091035.0U 2015-02-10 2015-02-10 A kind of vertical hot blast melting waste plastic recovery pelletizer Expired - Fee Related CN204487875U (en)

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CN108515637A (en) * 2018-04-25 2018-09-11 南昌大学 A kind of horizontal hot air melting waste plastic recovery pelletizer
CN109702936A (en) * 2019-03-15 2019-05-03 朝阳浪马轮胎有限责任公司 A kind of production technology and its novel die of the durable dedicated rod wax of GX molding machine
CN113334616A (en) * 2021-07-02 2021-09-03 蚌埠佳德智能装备科技有限公司 Granulator for recycling foamed plastic
CN114917833A (en) * 2022-05-19 2022-08-19 厦门金鹭硬质合金有限公司 Horizontal automatic stirring pelletization all-in-one

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107433695A (en) * 2017-08-10 2017-12-05 三明华盈塑胶有限公司 A kind of plastic molten melt prilling granulator
CN108127810A (en) * 2018-02-08 2018-06-08 上海亚特塑料制品有限公司 A kind of igelite grain granulation machine
CN108515637A (en) * 2018-04-25 2018-09-11 南昌大学 A kind of horizontal hot air melting waste plastic recovery pelletizer
CN108515637B (en) * 2018-04-25 2024-02-09 南昌大学 Horizontal hot air melting waste plastic recycling granulator
CN109702936A (en) * 2019-03-15 2019-05-03 朝阳浪马轮胎有限责任公司 A kind of production technology and its novel die of the durable dedicated rod wax of GX molding machine
CN109702936B (en) * 2019-03-15 2023-11-17 朝阳浪马轮胎有限责任公司 A new mold for producing durable wax sticks for GX molding machines
CN113334616A (en) * 2021-07-02 2021-09-03 蚌埠佳德智能装备科技有限公司 Granulator for recycling foamed plastic
CN114917833A (en) * 2022-05-19 2022-08-19 厦门金鹭硬质合金有限公司 Horizontal automatic stirring pelletization all-in-one

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