Disclosure of Invention
The invention aims to provide a device for grinding convex points on the outer surface of a steel plate, which solves the problems that waste materials cannot be collected during grinding of the conventional device in the background art, so that the waste materials are easy to damage the interior of the device, and manual operation of the device before grinding is long in activity time, so that the grinding work efficiency is low.
In order to achieve the purpose, the invention provides the following technical scheme: a steel plate outer surface bump grinding device comprises a shell, a collecting box and a moving belt, wherein a slide way is fixed on the inner wall of the shell, a guide rail is installed above the slide way, the guide rail and the slide way are connected in a welded mode, a material discharging plate is installed on the inner side of the slide way, a clamping frame is connected to the right side of the material discharging plate, the slide way and the material discharging plate are movably connected, the material discharging plate and the clamping frame are movably connected, a reset spring is fixed to the right side of the clamping frame and fixedly connected with the shell, a pull belt is connected to the top end of the material discharging plate and fixedly connected with the material discharging plate, the collecting box is installed below the slide way, a screw is connected between the collecting box and the shell, the moving belt is arranged above the slide way, a servo motor is installed on the inner side of the moving belt, and the screw is connected between the moving belt and the shell, and the moving belt is in screw connection with the servo motor, the bottom of the moving belt is connected with a lifting cylinder, a trigger rod is installed on the outer side of the lifting cylinder, the moving belt is in screw connection with the lifting cylinder, the lifting cylinder is in screw connection with the trigger rod, a pressure sensor is arranged on the outer side of the trigger rod, the pressure sensor is in screw connection with the shell, a grinding box is installed at the bottom of the lifting cylinder, an installation rod is arranged below the grinding box, the lifting cylinder is in screw connection with the grinding box, and the grinding box is in screw connection with the installation rod.
Preferably, the guide rails are provided with two guide rails which are uniformly distributed above the slideways on the two sides of the inner wall of the shell, and the cross section of the top of each guide rail is in a ladder-shaped structure.
Preferably, the material placing plate comprises a pneumatic rod, a pressing plate, a spring, a clamping plate, a lifting rod and a rotating handle, the pneumatic rod is installed above the material placing plate, the pressing plate is connected above the pneumatic rod, the material placing plate is connected with the pneumatic rod through the screw, the pneumatic rod is connected with the pressing plate through the screw, the spring is fixed on the inner side of the pneumatic rod, the top of the spring is connected with the clamping plate, the clamping plate is movably connected with the spring, the lifting rod is arranged below the material placing plate, the rotating handle penetrates through the outer side of the lifting rod, the material placing plate is movably connected with the lifting rod, the lifting rod is movably connected with the rotating handle, the lifting rod is connected with the shell through the screw, the pressing plate forms a lifting structure through the pneumatic rod and the material placing plate, and the clamping plate forms an elastic structure through the side face of the spring and the pneumatic rod.
Preferably, the convex block on the outer side of the discharging plate and the groove of the clamping frame form a clamping structure, and the discharging plate and the shell form a lifting structure through the lifting rod.
Preferably, the stretching strap includes support, capstan winch and pulling motor, the support is installed to the below of stretching strap, and is the screw connection between support and the shell, the bottom of stretching strap is fixed with the capstan winch, and the outside of capstan winch is connected with the pulling motor, be the screw connection between capstan winch and the shell, and be the screw connection between capstan winch and the pulling motor, be the screw connection between pulling motor and the shell, the capstan winch constitutes revolution mechanic through pulling motor and shell, and the capstan winch passes through the stretching strap and constitutes transmission structure with the blowing board.
Preferably, the number of the trigger rods is two, the trigger rods are uniformly distributed on the outer side of the lifting cylinder, and the central point of each trigger rod and the central point of the pressure sensor are on the same horizontal line.
Preferably, grind flat case and include dwang, solid fixed ring, emery wheel and driving motor, the internally mounted who grinds flat case has the dwang, and the outside of dwang is connected with solid fixed ring, grind flat case and dwang between be swing joint, and be swing joint between dwang and the solid fixed ring, gu be screw connection between fixed ring and the flat case, the below of dwang is connected with the emery wheel, and is connected for the insection between emery wheel and the dwang, driving motor is installed at the top of dwang, and is screw connection between driving motor and the dwang, be nested structure between dwang and the solid fixed ring, and the emery wheel passes through dwang and driving motor constitution transmission structure.
Preferably, the installation pole is including rotating button, angle adjusting lever, rubber sleeve, pivot and deashing scraper blade, the bottom of installation pole is run through and is rotated the button, and the bottom of rotating the button is connected with angle adjusting lever, be swing joint between installation pole and the rotation button, the rubber sleeve is installed in angle adjusting lever's the outside, and is the screw connection between rubber sleeve and the installation pole, and be screw connection between rubber sleeve and the angle adjusting lever, angle adjusting lever's bottom is fixed with the pivot, and the bottom of pivot is connected with the deashing scraper blade, be swing joint between deashing scraper blade and the pivot, angle adjusting lever constitutes rotating-structure through rotating the button and installing the pole, and its rotation range is 0-180.
Preferably, a nested structure is arranged between the rotating button and the rubber sleeve, a nested structure is arranged between the angle adjusting rod and the rubber sleeve, and the rotating button and the angle adjusting rod are connected through insections.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention can reduce the horizontal shaking between the steel plate and the discharging plate through the arrangement of the springs and the clamping plates, so that the possibility of collision between the steel plate and the air pressure rod is avoided in the moving process of the steel plate, thereby reducing the failure probability of the device, the steel plate and the discharging plate can adapt to the steel plates with different sizes in the extension range of the springs, thereby improving the adaptation range of the device, the steel plate can be fixed up and down through the air pressure rod and the pressing plate, thereby improving the fixation between the steel plate and the discharging plate, preventing the steel plate from colliding with other components on the discharging plate during moving, the pressing plate can be lowered along the deflection angle of the pressing plate through the arrangement of the guide rail with the deflection angle, further reducing the distance between the pressing plate and the discharging plate, thereby avoiding the possibility of up-and-down shaking of the steel plate on the discharging plate, thereby reduced the clear frame that the blowing board received the damage and taken place for the operation that the device can be safe smooth, thereby avoided producing too big gap and can't polish between steel sheet and the blowing board.
2. According to the invention, through the arrangement of the winch and the pulling motor, the device can be conveniently pulled after the steel plate is ground, so that the processing efficiency of the device is improved, the danger that an operator takes the steel plate from the grinding device is reduced, the operation safety of the device is higher, the production accident caused when the device is used is avoided, the use safety of the device is improved, the processing efficiency of the device can be improved, the device can perform box drawing on the non-ground steel plate in the processing time to win grinding processing, and the production efficiency of the device is enhanced.
3. According to the invention, through the arrangement of the trigger rod, the position of the polishing component can be limited, and the polishing component is prevented from excessively moving when the moving belt moves, so that the condition that the polishing component collides with other parts in the device is reduced, the possibility of damage of the device is effectively reduced, the device is simpler and more convenient to maintain, and the device can stably process the salient points on the steel plate.
4. According to the invention, the grinding range of the device is larger through the arrangement of the rotating rod, so that the grinding time consumption of the device is reduced, the processing efficiency of the device is improved, further the device can grind and process more steel plates in the circulation time, and the position of the rotating rod can be fixed through the use of the fixing ring, so that the possibility of position deflection of the rotating rod in the flattening box is prevented, the device is prevented from being out of order, and the processing of the device can be more stable.
5. According to the invention, through the arrangement of the rotating button, the height of the ash removal scraper can be adjusted, so that the ash removal scraper can correspondingly adapt to steel plates with different thicknesses, further, the damage of parts on the installation rod caused by the change of the thickness of the steel plate is prevented, the possibility of the fault of the device is reduced, the connection part of the installation rod and the angle adjusting rod can be protected through the rubber sleeve, the damage of the connection part caused by external factors is avoided, the probability of the fault of the device is reduced, and the ash removal scraper can correspondingly clean waste materials after the polishing of the device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a steel plate outer surface salient point grinding device comprises a shell 1, a slide way 2, a guide rail 201, a discharging plate 3, a pneumatic rod 301, a pressing plate 302, a spring 303, a clamping plate 304, a lifting rod 305, a rotating hand 306, a clamping frame 4, a reset spring 5, a pull belt 6, a support 601, a winch 602, a pulling motor 603, a collecting box 7, a moving belt 8, a servo motor 9, a lifting cylinder 10, a trigger rod 11, a pressure sensor 12, a grinding box 13, a rotating rod 1301, a fixing ring 1302, a grinding wheel 1303, a driving motor 1304, a mounting rod 14, a rotating button 1401, an angle adjusting rod 1402, a rubber sleeve 1403, a rotating shaft 1404 and an ash cleaning scraper 1405, wherein the slide way 2 is fixed on the inner wall of the shell 1, the guide rail 201 is mounted above the slide way 2, the guide rail 201 is connected with the slide way 2 in a welding manner, the discharging plate 3 is mounted on the inner side of the slide way 2, the clamping frame 4 is connected to, the discharging plate 3 is movably connected with the clamping frame 4, the right side of the clamping frame 4 is fixed with a return spring 5, the return spring 5 is fixedly connected with the shell 1, the discharging plate 3 comprises a pressure rod 301, a pressure plate 302, a spring 303, a clamping plate 304, a lifting rod 305 and a rotating handle 306, the pressure rod 301 is arranged above the discharging plate 3, the pressure plate 302 is connected above the pressure rod 301, the discharging plate 3 is connected with the pressure rod 301 through a screw, the pressure rod 301 is connected with the pressure plate 302 through a screw, the spring 303 is fixed on the inner side of the pressure rod 301, the clamping plate 304 is connected with the top of the spring 303, the clamping plate 304 is movably connected with the spring 303, the lifting rod 305 is arranged below the discharging plate 3, the rotating handle 306 penetrates through the outer side of the lifting rod 305, the discharging plate 3 is movably connected with the lifting rod 305, the lifting rod 305 is movably connected with the rotating handle 306, the lifting rod 305 is connected with the shell 1 through a screw, the pressing plate 302 and the material placing plate 3 form a lifting structure through the air pressure rod 301, the clamping plate 304 and the side surface of the air pressure rod 301 form an elastic structure through the spring 303, a convex block at the outer side of the material placing plate 3 and a groove of the clamping frame 4 form a clamping structure, the material placing plate 3 and the shell 1 form a lifting structure through the lifting rod 305, when the material placing plate 3 is used for placing materials, the reset spring 5 is stretched, the reset spring 5 stores the force for pulling the material placing plate 3 to the leftmost side, meanwhile, the spring 303 drives the clamping plate 304 to clamp the materials, after the material placing is finished, the reset spring 5 drives the material placing plate 3 to move rightwards and reset under the self-stored force, during the period, the pressing plate 302 moves rightwards and downwards along the track when passing through the guide rail 201, the air pressure rod 301 is driven to contract, then the pressing plate 302 descends, the steel plate is further fixed, when the height of the, the lifting rod 305 is driven to extend, then the discharging plate 3 is driven to ascend, because the bottom end of the slide way 2 has larger moving space than the top end of the slide way, the slide way 2 can move, through the use of the spring 303 and the clamping plate 304, the horizontal shaking between the steel plate and the discharging plate 3 can be reduced, the possibility of collision between the steel plate and the air pressure rod 301 in the moving process is avoided, so that the probability of failure of the device is reduced, the steel plate and the discharging plate can also adapt to the steel plates with different sizes in the extension range of the spring 303, so that the adaptation range of the device is improved, the steel plate can be fixed in the vertical direction through the air pressure rod 301 and the pressing plate 302, so that the fixation between the steel plate and the discharging plate 3 is improved, the steel plate is prevented from colliding with other components on the discharging plate 3 in the moving process, the guide rails 201 are provided with two guide rails, and are uniformly distributed above the slide ways, the cross section of the top of the guide rail 201 is in a trapezoid structure, the pressing plate 302 can descend along the deflection angle of the guide rail 201 with the deflection angle, the distance between the pressing plate 302 and the discharging plate 3 is further reduced, the possibility that the steel plate shakes up and down on the discharging plate 3 is avoided, the frame cleaning of the discharging plate 3 due to damage is reduced, the device can run safely and smoothly, and the phenomenon that the steel plate cannot be polished due to an overlarge gap between the steel plate and the discharging plate 3 is avoided;
the top end of the material discharging plate 3 is connected with a pull belt 6, the pull belt 6 is fixedly connected with the material discharging plate 3, the pull belt 6 comprises a support 601, a winch 602 and a pulling motor 603, the support 601 is installed below the pull belt 6, the support 601 is in screw connection with the shell 1, the bottom of the pull belt 6 is fixed with the winch 602, the outer side of the winch 602 is connected with the pulling motor 603, the winch 602 is in screw connection with the shell 1, the winch 602 is in screw connection with the pulling motor 603, the pulling motor 603 is in screw connection with the shell 1, the winch 602 forms a rotating structure with the shell 1 through the pulling motor 603, the winch 602 forms a transmission structure with the material discharging plate 3 through the pull belt 6, the pulling motor 603 rotates positively to drive the winch 602 to rotate counterclockwise, then the pull belt 6 is driven to be wound on the winch 602, then the material discharging plate 3 moves leftwards, when the pull motor 603 moves to the left side, then the material placing plate 3 stops moving, the device can be conveniently pulled after the steel plate is ground to be flat by using the winch 602 and the pulling motor 603, so that the processing efficiency of the device is improved, the danger that an operator takes the steel plate from the grinding device is reduced, the operation safety of the device is higher, the production accident is avoided when the device is used, the use safety of the device is improved, the processing efficiency of the device is improved, the device can perform box drawing and grinding processing on the more opposite non-ground steel plate within the processing time, the production efficiency of the device is enhanced, the collecting box 7 is arranged below the slideway 2, the collecting box 7 is connected with the shell 1 through screws, the movable belt 8 is arranged above the slideway 2, the servo motor 9 is arranged on the inner side of the movable belt 8, the movable belt 8 is connected with the shell 1 through screws, the movable belt 8 is connected with the servo motor 9 through screws, the bottom of the movable belt 8 is connected with a lifting cylinder 10, a trigger rod 11 is installed on the outer side of the lifting cylinder 10, the movable belt 8 is connected with the lifting cylinder 10 through screws, the lifting cylinder 10 is connected with the trigger rod 11 through screws, a pressure sensor 12 is arranged on the outer side of the trigger rod 11, the pressure sensor 12 is connected with the shell 1 through screws, the two trigger rods 11 are uniformly distributed on the outer side of the lifting cylinder 10, the central point of the trigger rod 11 and the central point of the pressure sensor 12 are on the same horizontal line, through the use of the trigger rod 11, the position of the polishing component can be limited, the excessive movement of the polishing component during the movement of the movable belt 8 is prevented, the collision between the polishing component and other parts in the device is reduced, and the possibility of the damage of the device is effectively reduced, the maintenance of the device is simpler and more convenient, and the device can stably process salient points on a steel plate correspondingly, a grinding box 13 is installed at the bottom of a lifting cylinder 10, an installation rod 14 is arranged below the grinding box 13, the lifting cylinder 10 is in screw connection with the grinding box 13, the grinding box 13 is in screw connection with the installation rod 14, the grinding box 13 comprises a rotating rod 1301, a fixing ring 1302, a grinding wheel 1303 and a driving motor 1304, the rotating rod 1301 is installed inside the grinding box 13, the fixing ring 1302 is connected to the outer side of the rotating rod 1301, the grinding box 13 is in movable connection with the rotating rod 1301, the rotating rod 1301 is in movable connection with the fixing ring 1302, the fixing ring 1302 is in screw connection with the grinding box 13, the grinding wheel 1303 is connected below the rotating rod, the grinding wheel is in toothed connection with the rotating rod 1301, the driving motor 1304 is installed at the top of the rotating rod 1301, the driving motor 1304 is connected with the rotating rod 1301 through a screw, the rotating rod 1301 is in a nested structure with the fixing ring 1302, the grinding wheel 1303 and the driving motor 1304 form a transmission structure, the driving motor 1304 rotates to drive the rotating rod 1301 to rotate, then the grinding wheel 1303 below the rotating rod is driven to rotate, the lifting cylinder 10 extends to drive the grinding wheel 1303 to be in contact with the surface of the steel plate and grind the steel plate flat, then the servo motor 9 rotates forwards to drive the moving belt 8 to move leftwards, so that the device grinds the surface of the steel plate, the grinding range of the device is larger through the use of the rotating rod 1301, the grinding time consumption of the device is reduced, the processing efficiency of the device is improved, further more steel plates can be ground and processed in the turn-on time, and the position of the rotating rod 1301 can be fixed through the use of the fixing ring 1302, the possibility of position deflection of the rotating rod 1301 in the grinding box 13 is prevented, thereby avoiding the failure of the device, and enabling the processing of the device to be more stable, the installation rod 14 comprises a rotating button 1401, an angle adjusting rod 1402, a rubber sleeve 1403, a rotating shaft 1404 and a dust cleaning scraper 1405, the rotating button 1401 penetrates through the bottom of the installation rod 14, the angle adjusting rod 1402 is connected to the bottom of the rotating button 1401, the installation rod 14 is movably connected with the rotating button 1401, the rubber sleeve 1403 is installed on the outer side of the angle adjusting rod 1402, the rubber sleeve 1403 is connected with the installation rod 14 through a screw, the rubber sleeve 1403 is connected with the angle adjusting rod 1402 through a screw, the rotating shaft 1404 is fixed to the bottom of the angle adjusting rod 1402, the dust cleaning scraper 1405 is connected to the bottom of the rotating shaft 1404, the dust cleaning scraper is movably connected with the rotating shaft 1404, and the rotating structure is formed by the rotating button 1401 and the installation rod 14 by, the rotation range of the dust cleaning scraper is 0-180 degrees, a nested structure is formed between the rotating button 1401 and the rubber sleeve 1403, a nested structure is formed between the angle adjusting rod 1402 and the rubber sleeve 1403, the rotating button 1401 is connected with the angle adjusting rod 1402 through insections, the rotating button 1401 is rotated clockwise to drive the angle adjusting rod 1402 to rotate anticlockwise, then the distance between the dust cleaning scraper 1405 and a steel plate is increased, then the rotating button 1401 is fixed through a bolt, the rotating surface of the angle adjusting rod 1402 is just a semicircle, the dust cleaning scraper can rotate between 0-180 degrees, the height of the dust cleaning scraper 1405 can be adjusted through the use of the rotating button 1401, so that the dust cleaning scraper 1405 can correspondingly adapt to the steel plates with different thicknesses, further, the damage of parts on the mounting rod 14 caused by the change of the thicknesses of the steel plates is prevented, and the possibility of the failure of the device is reduced, and can protect the junction of installation pole 14 and angle modulation pole 1402 through rubber sleeve 1403, avoid external factors to cause the damage to the junction to reduce the probability that the device breaks down, and deashing scraper 1405 can carry out corresponding clearance to the waste material after the device is polished.
The working principle of the embodiment is as follows: the steel plate outer surface bump flattening device comprises a pulling motor 603, the model of the pulling motor 603 is D180M-O250030C-E, the pulling motor 602 is driven to rotate anticlockwise, a pull belt 6 is driven to be wound on the pulling motor 602, a discharging plate 3 moves left, when the pulling motor 603 moves to the left side, the pulling motor 603 stops rotating, then the discharging plate 3 stops acting, the device can be conveniently pulled after the steel plate is flattened by using the pulling motor 603 and the pulling motor 602, the processing efficiency of the device is improved, the danger that an operator takes the steel plate from the flattening device is reduced, the safety of the operation of the device is higher, when the discharging plate 3 discharges materials, a reset spring 5 is lengthened, the reset spring 5 stores the force for pulling the discharging plate 3 to the leftmost side, meanwhile, a spring 303 drives a clamping plate 304 to clamp the materials, and after discharging is finished, the reset spring 5 drives the discharging plate 3 to move right to reset under the action of self stored force, the pressing plate 302 moves to the right and downwards along the track when passing through the guide rail 201 in the period, the air pressure rod 301 is driven to contract, then the pressing plate 302 descends, and further the steel plate is fixed, when the height of the steel plate needs to be properly increased, the rotating hand 306 is rotated clockwise, the lifting rod 305 is driven to extend, then the discharging plate 3 is driven to rise, because the bottom end of the slide way 2 is larger than the top end moving space, the slide way 2 can move, through the use of the spring 303 and the clamping plate 304, the horizontal shaking between the steel plate and the discharging plate 3 can be reduced, the possibility of collision between the steel plate and the air pressure rod 301 in the moving process is avoided, then the rotating button 1401 is rotated clockwise, the angle adjusting rod 1402 is driven to rotate anticlockwise, and then the distance between the scraper ash removal 1405, then the rotating button 1401 is fixed through a bolt, because the rotating surface of the angle adjusting rod 1402 is only a semicircle, the rotating surface can rotate between 0-180 degrees, the height of the ash cleaning scraper 1405 can be adjusted through the use of the rotating button 1401, so that the ash cleaning scraper 1405 can correspondingly adapt to steel plates with different thicknesses, then the driving motor 1304 rotates, the model of the driving motor 1304 is Y280M-2, the rotating rod 1301 is driven to rotate, then the grinding wheel 1303 below the rotating rod is driven to rotate, then the lifting cylinder 10 extends, the grinding wheel 1303 is driven to be in contact with the surface of the steel plate and grinds the steel plate, then the servo motor 9 rotates forwards to drive the moving belt 8 to move leftwards, so that the surface of the steel plate is ground, the grinding range of the device is larger through the use of the rotating rod 1301, and the grinding time consumption of the device is reduced, the efficiency of device processing is improved, and then make the device can polish more steel sheets of processing in to the time of expert, and use through solid fixed ring 1302, can fix the position of dwang 1301, prevented that dwang 1301 from taking place the possibility of position deflection in grinding flat box 13, thereby avoided the device to break down, make the processing of device can be more stable, when left side trigger lever 11 and pressure sensor 12 contact, pressure sensor 12 model is PTG501, lift cylinder 10 takes out gas, then servo motor 9 reversal resets, and when having side trigger lever 11 and pressure sensor 12 contact, servo motor 9 stall, this is exactly the theory of operation of this steel sheet surface bump grinding flat device.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.