CN217860631U - Hull is made and is scraped device with rust cleaning - Google Patents
Hull is made and is scraped device with rust cleaning Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及船体制造领域,特别是涉及一种船体制造用除锈刮扫装置。The utility model relates to the field of ship hull manufacture, in particular to a rust removal and sweeping device for ship hull manufacture.
背景技术Background technique
船体在制造的过程中,需要去除其上的铁锈,这是由于船体在使用的过程中,会受到海水的侵蚀,所以需要在船体上喷涂防锈漆,但防锈漆在喷涂之前需要将原本的铁锈清除干净,不然会影响防锈漆喷涂的效果。During the manufacturing process of the hull, the rust on it needs to be removed. This is because the hull will be eroded by sea water during use, so it is necessary to spray anti-rust paint on the hull, but the original anti-rust paint needs to be painted before spraying. The rust should be removed, otherwise it will affect the effect of anti-rust paint spraying.
专利号(CN114800175A)公开了一种船舶除锈装置,该装置包括移动底座和呈倒L形结构的固定支架以及侧支架,固定支架固定在移动底座的顶面,固定支架内设有升降台以及驱动升降台工作的丝杠升降机构,升降台的前侧左右对称设有两个可前后移动的导杆,两个导杆前端与侧支架转动连接,升降台与侧支架之间还安装有两个电推杆,侧支架内部的两端安装有两个转动齿辊,侧支架的内部中间设置有调节齿辊,侧支架的顶面一端安装有连接其中一个转动齿辊的第二电机,两个转动齿辊之间啮合连接有传动履带。本发明能够对打磨片的水平倾斜进行调节,使其适用倾斜的船舶表面以及带有孔道和缝隙的表面,从而更方便对船舶表面的除锈,除锈的效果更好。但是该装置不便于对铁锈进行收集,这就使得在清除铁锈的过程中,粉末状的铁锈在空气中飞舞,不仅影响环境,且不利于工作人员的身心健康。Patent No. (CN114800175A) discloses a ship derusting device, which includes a mobile base, a fixed support and a side support in an inverted L-shaped structure, the fixed support is fixed on the top surface of the mobile base, and the fixed support is provided with a lifting platform and The screw lifting mechanism that drives the lifting platform works. The front side of the lifting platform is symmetrically provided with two guide rods that can move back and forth. The front ends of the two guide rods are connected to the side brackets in rotation. Two electric push rods, two rotating toothed rollers are installed at both ends of the side bracket, an adjusting toothed roller is installed in the middle of the side bracket, and a second motor connected to one of the rotating toothed rollers is installed at one end of the top surface of the side bracket. A transmission track is meshed and connected between the two rotating toothed rollers. The invention can adjust the horizontal inclination of the grinding sheet, so that it is suitable for inclined ship surfaces and surfaces with holes and gaps, so that the rust removal on the ship surface is more convenient and the rust removal effect is better. But this device is inconvenient to collect iron rust, and this just makes in the process of removing iron rust, and powdery iron rust flies in the air, not only affects environment, and is unfavorable for the physical and mental health of staff.
实用新型内容Utility model content
本实用新型的目的就在于为了解决上述问题而提供一种船体制造用除锈刮扫装置。The purpose of this utility model is just to provide a kind of rust removal and sweeping device for hull manufacture in order to solve the above problems.
本实用新型通过以下技术方案来实现上述目的:The utility model realizes above-mentioned purpose through following technical scheme:
一种船体制造用除锈刮扫装置,包括支撑机构、升降机构、除锈机构和吸尘机构,所述支撑机构上端安装有所述升降机构,所述升降机构前侧连接有所述除锈机构,所述升降机构一侧设置有所述吸尘机构,所述吸尘机构包括收集箱、吸泵、输尘管、吸尘罩和支撑块,所述收集箱前侧通过连接管连接有所述吸泵,所述吸泵前侧通过卡箍连接有所述输尘管,所述输尘管另一端通过卡箍连接有多个所述吸尘罩,所述吸尘罩靠近所述除锈机构一端焊接有所述支撑块;其中所述吸尘罩为喇叭状。A rust removal and sweeping device for hull manufacturing, including a support mechanism, a lifting mechanism, a rust removal mechanism, and a dust suction mechanism. The lifting mechanism is installed on the upper end of the support mechanism, and the rust removal mechanism is connected to the front side of the lifting mechanism. mechanism, the dust suction mechanism is provided on one side of the lifting mechanism, and the dust suction mechanism includes a collection box, a suction pump, a dust delivery pipe, a dust suction cover and a support block, and the front side of the collection box is connected with a For the suction pump, the front side of the suction pump is connected to the dust delivery pipe through a hoop, and the other end of the dust delivery pipe is connected to a plurality of the dust collection hoods through a hoop, and the dust collection hood is close to the The support block is welded at one end of the derusting mechanism; wherein the dust suction hood is trumpet-shaped.
优选地,所述支撑机构包括支撑底座、支撑板、顶板、移动轮、螺杆和固定块,所述支撑底座上侧连接有所述支撑板,所述支撑板上端焊接有所述顶板,所述支撑底座下侧设置有所述移动轮,所述支撑底座四个角通过螺纹连接有所述螺杆,所述螺杆下端固定有所述固定块;其中所述螺杆上端设置有一个转动把手。Preferably, the support mechanism includes a support base, a support plate, a top plate, a moving wheel, a screw and a fixed block, the support plate is connected to the upper side of the support base, the top plate is welded to the top of the support plate, the The moving wheel is arranged on the lower side of the supporting base, the four corners of the supporting base are screwed to the screw, and the fixed block is fixed on the lower end of the screw; wherein a rotating handle is arranged on the upper end of the screw.
优选地,所述升降机构包括驱动电机、丝杆、滑杆、升降块、连接杆、连接底座、第一伸缩杆、第二伸缩杆和连接套,所述顶板上侧安装有所述驱动电机,所述驱动电机动力端通过联轴器连接有所述丝杆,所述丝杆一侧设置有所述滑杆,所述丝杆前侧连接有所述升降块,所述升降块前端两侧固定有所述连接杆,所述升降块前端之间设置有一个凹槽,所述第一伸缩杆设置在凹槽内,所述第一伸缩杆下侧设置有所述第二伸缩杆,所述第一伸缩杆和所述第二伸缩杆都通过连接底座与所述升降块连接,所述第一伸缩杆和所述第二伸缩杆前端都套有所述连接套。Preferably, the lifting mechanism includes a driving motor, a screw rod, a sliding rod, a lifting block, a connecting rod, a connecting base, a first telescopic rod, a second telescopic rod and a connecting sleeve, and the driving motor is installed on the upper side of the top plate The power end of the drive motor is connected to the screw rod through a coupling, the slide rod is arranged on one side of the screw rod, the lifting block is connected to the front side of the screw rod, and the two front ends of the lifting block The connecting rod is fixed on the side, a groove is arranged between the front ends of the lifting blocks, the first telescopic rod is arranged in the groove, and the second telescopic rod is arranged on the lower side of the first telescopic rod, Both the first telescopic rod and the second telescopic rod are connected to the lifting block through a connecting base, and the front ends of the first telescopic rod and the second telescopic rod are covered with the connecting sleeve.
优选地,所述升降块与所述丝杆通过螺纹连接,所述滑杆与所述升降块滑动连接,所述升降块呈凹字型,所述第一伸缩杆和所述第二伸缩杆与所述连接底座转动连接。Preferably, the lifting block is threadedly connected to the screw rod, the sliding rod is slidingly connected to the lifting block, the lifting block is in a concave shape, and the first telescopic rod and the second telescopic rod It is rotatably connected with the connecting base.
优选地,所述除锈机构包括U型板、固定底座、转动底座、旋转电机、主动轮、传动轮、打磨片、伺服电机、转盘、摇杆和橡胶锤,所述U型板后侧面两端固定有所述固定底座,所述固定底座之间焊接有所述转动底座,所述U型板上侧安装有所述旋转电机,所述旋转电机下端连接有所述主动轮,所述主动轮一侧设置有所述传动轮,所述主动轮外圈通过齿啮合连接有所述打磨片,所述旋转电机一侧设置有所述伺服电机,所述伺服电机下端连接有所述转盘,所述转盘下侧通过插销连接有所述摇杆,所述摇杆前端安装有所述橡胶锤。Preferably, the derusting mechanism includes a U-shaped plate, a fixed base, a rotating base, a rotating motor, a driving wheel, a transmission wheel, a grinding sheet, a servo motor, a turntable, a rocker and a rubber hammer. The fixed base is fixed at the end, the rotating base is welded between the fixed bases, the rotating motor is installed on the upper side of the U-shaped plate, the driving wheel is connected to the lower end of the rotating motor, and the driving wheel The transmission wheel is arranged on one side of the wheel, the outer ring of the driving wheel is connected with the grinding sheet through tooth engagement, the servo motor is arranged on the side of the rotating motor, and the turntable is connected to the lower end of the servo motor. The rocker is connected to the lower side of the turntable through a bolt, and the rubber hammer is installed at the front end of the rocker.
优选地,所述连接杆前端与所述固定底座转动连接,所述转动底座与所述连接套转动连接,所述主动轮与所述旋转电机动力端通过联轴器连接,所述主动轮和所述传动轮与所述U型板转动连接,所述转盘与所述伺服电机键连接,所述摇杆与所述U型板滑动连接。Preferably, the front end of the connecting rod is rotatably connected to the fixed base, the rotatable base is rotatably connected to the connecting sleeve, the driving wheel is connected to the power end of the rotating motor through a coupling, and the driving wheel and The transmission wheel is rotatably connected to the U-shaped board, the turntable is keyed to the servo motor, and the rocker is slidably connected to the U-shaped board.
有益效果在于:通过设置吸尘机构,使吸泵不断通过输尘管和吸尘罩将打磨片打磨产生的铁屑和灰尘吸到收集箱内,避免工人将铁屑和灰尘吸入体内造成损害。The beneficial effect is that: by setting the dust suction mechanism, the suction pump continuously sucks the iron filings and dust generated by the grinding sheet into the collection box through the dust delivery pipe and the dust collection cover, so as to prevent workers from inhaling the iron filings and dust into the body and causing damage.
附图说明Description of drawings
图1是本实用新型所述一种船体制造用除锈刮扫装置的结构示意图;Fig. 1 is a structural representation of a rust removal and sweeping device for hull manufacturing described in the utility model;
图2是本实用新型所述一种船体制造用除锈刮扫装置的主视图;Fig. 2 is a front view of a hull manufacturing rust removal and sweeping device according to the utility model;
图3是图2的A-A剖视图;Fig. 3 is A-A sectional view of Fig. 2;
图4是本实用新型所述一种船体制造用除锈刮扫装置的升降机构的结构放大示意图;Fig. 4 is the enlarged schematic view of the structure of the lifting mechanism of a rust removal and sweeping device for hull manufacturing according to the utility model;
图5是本实用新型所述一种船体制造用除锈刮扫装置的吸尘机构的结构放大示意图。Fig. 5 is an enlarged schematic diagram of the structure of a dust-absorbing mechanism of a rust-removing and sweeping device for ship hull manufacturing according to the utility model.
附图标记说明:Explanation of reference signs:
1、支撑机构;2、升降机构;3、除锈机构;4、吸尘机构;101、支撑底座;102、支撑板;103、顶板;104、移动轮;105、螺杆;106、固定块;201、驱动电机;202、丝杆;203、滑杆;204、升降块;205、连接杆;206、连接底座;207、第一伸缩杆;208、第二伸缩杆;209、连接套;301、U型板;302、固定底座;303、转动底座;304、旋转电机;305、主动轮;306、传动轮;307、打磨片;308、伺服电机;309、转盘;310、摇杆;311、橡胶锤;401、收集箱;402、吸泵;403、输尘管;404、吸尘罩;405、支撑块。1. Support mechanism; 2. Lifting mechanism; 3. Derusting mechanism; 4. Dust suction mechanism; 101. Support base; 102. Support plate; 103. Top plate; 104. Moving wheel; 105. Screw rod; 106. Fixed block; 201, driving motor; 202, screw rod; 203, slide bar; 204, lifting block; 205, connecting rod; 206, connecting base; 207, first telescopic rod; 208, second telescopic rod; 209, connecting sleeve; 301 , U-shaped plate; 302, fixed base; 303, rotating base; 304, rotating motor; 305, driving wheel; 306, driving wheel; , rubber hammer; 401, collection box; 402, suction pump; 403, dust pipe; 404, dust cover; 405, support block.
具体实施方式Detailed ways
下面结合附图对本实用新型作进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:
如图1-图5所示,一种船体制造用除锈刮扫装置,包括支撑机构1、升降机构2、除锈机构3和吸尘机构4,支撑机构1上端安装有升降机构2,升降机构2前侧连接有除锈机构3,升降机构2一侧设置有吸尘机构4;As shown in Figures 1-5, a rust removal and sweeping device for hull manufacturing includes a
本实施例中:支撑机构1包括支撑底座101、支撑板102、顶板103、移动轮104、螺杆105和固定块106,支撑底座101上侧连接有支撑板102,支撑板102上端焊接有顶板103,支撑底座101下侧设置有移动轮104,支撑底座101四个角通过螺纹连接有螺杆105,螺杆105下端固定有固定块106;其中螺杆105上端设置有一个转动把手;通过设置移动轮104、螺杆105和固定块106,便于工人移动和工作装置。In this embodiment: the
本实施例中:升降机构2包括驱动电机201、丝杆202、滑杆203、升降块204、连接杆205、连接底座206、第一伸缩杆207、第二伸缩杆208和连接套209,顶板103上侧安装有驱动电机201,驱动电机201动力端通过联轴器连接有丝杆202,丝杆202一侧设置有滑杆203,丝杆202前侧连接有升降块204,升降块204前端两侧固定有连接杆205,升降块204前端之间设置有一个凹槽,第一伸缩杆207设置在凹槽内,第一伸缩杆207下侧设置有第二伸缩杆208,第一伸缩杆207和第二伸缩杆208都通过连接底座206与升降块204连接,第一伸缩杆207和第二伸缩杆208前端都套有连接套209,升降块204与丝杆202通过螺纹连接,滑杆203与升降块204滑动连接,升降块204呈凹字型,第一伸缩杆207和第二伸缩杆208与连接底座206转动连接;通过设置升降机构2,使驱动电机201通过联轴器带动丝杆202进行转动,使升降块204通过螺纹作用带动除锈机构3进行升降,从而调节除锈机构3到需要打磨的高度,然后启动第一伸缩杆207或第二伸缩杆208,调节除锈机构3与水平线的角度,使打磨片307能够贴合船体表面,从而更好的对船体进行除锈。In this embodiment: the
本实施例中:除锈机构3包括U型板301、固定底座302、转动底座303、旋转电机304、主动轮305、传动轮306、打磨片307、伺服电机308、转盘309、摇杆310和橡胶锤311,U型板301后侧面两端固定有固定底座302,固定底座302之间焊接有转动底座303,U型板301上侧安装有旋转电机304,旋转电机304下端连接有主动轮305,主动轮305一侧设置有传动轮306,主动轮305外圈通过齿啮合连接有打磨片307,旋转电机304一侧设置有伺服电机308,伺服电机308下端连接有转盘309,转盘309下侧通过插销连接有摇杆310,摇杆310前端安装有橡胶锤311,连接杆205前端与固定底座302转动连接,转动底座303与连接套209转动连接,主动轮305与旋转电机304动力端通过联轴器连接,主动轮305和传动轮306与U型板301转动连接,转盘309与伺服电机308键连接,摇杆310与U型板301滑动连接;通过设置除锈机构3,使旋转电机304带动主动轮305进行转动,主动轮305与打磨片307内齿啮合从而带动打磨片307进行高速转动,使打磨片307能够对船体表面进行打磨除锈,同时伺服电机308通过键带动转盘309进行转动,使转盘309通过插销带动摇杆310进行偏心运动,使摇杆310带动橡胶锤311相对U型板301进行前后滑动,橡胶锤311对船体表面进行持续撞击,从而使装置在除锈的过程中,能够对船体铁锈的部位进行敲击,从而使装置能够更加彻底的清除铁锈。In the present embodiment:
本实施例中:吸尘机构4包括收集箱401、吸泵402、输尘管403、吸尘罩404和支撑块405,收集箱401前侧通过连接管连接有吸泵402,吸泵402前侧通过卡箍连接有输尘管403,输尘管403另一端通过卡箍连接有多个吸尘罩404,吸尘罩404靠近除锈机构3一端焊接有支撑块405;其中吸尘罩404为喇叭状;通过设置吸尘机构4,使在打磨片307打磨过程中,吸泵402不断进行工作,使吸泵402通过输尘管403和吸尘罩404将打磨片307打磨产生的铁屑和灰尘吸到收集箱401内,避免工人将铁屑和灰尘吸入体内造成损害。In this embodiment: the
上述结构中,当需要该装置进行船体除锈时,启动驱动电机201,使驱动电机201通过联轴器带动丝杆202进行转动,使升降块204通过螺纹作用带动除锈机构3进行升降,然后启动第一伸缩杆207或第二伸缩杆208,调节除锈机构3与水平线的角度,使打磨片307能够贴合船体表面,从而更好的对船体进行除锈,然后同时启动旋转电机304和伺服电机308,使旋转电机304带动主动轮305进行转动,主动轮305与打磨片307内齿啮合从而带动打磨片307进行高速转动,使打磨片307能够对船体表面进行打磨除锈,伺服电机308通过键带动转盘309进行转动,使转盘309通过插销带动摇杆310进行偏心运动,使摇杆310带动橡胶锤311相对U型板301进行前后滑动,橡胶锤311对船体表面进行持续撞击,从而便于打磨片307对船体进行打磨;在打磨片307打磨过程中,吸泵402不断进行工作,使吸泵402通过输尘管403和吸尘罩404将打磨片307打磨产生的铁屑和灰尘吸到收集箱401内,避免工人将铁屑和灰尘吸入体内造成损害。In the above structure, when the device is required to remove rust from the hull, the
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其效物界定。The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their effects.
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222412167.1U CN217860631U (en) | 2022-09-13 | 2022-09-13 | Hull is made and is scraped device with rust cleaning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222412167.1U CN217860631U (en) | 2022-09-13 | 2022-09-13 | Hull is made and is scraped device with rust cleaning |
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| Publication Number | Publication Date |
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| CN217860631U true CN217860631U (en) | 2022-11-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202222412167.1U Expired - Fee Related CN217860631U (en) | 2022-09-13 | 2022-09-13 | Hull is made and is scraped device with rust cleaning |
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| CN (1) | CN217860631U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116061093A (en) * | 2022-12-30 | 2023-05-05 | 南通中远海运船务工程有限公司 | An automatic derusting actuator on the side of a ship |
-
2022
- 2022-09-13 CN CN202222412167.1U patent/CN217860631U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116061093A (en) * | 2022-12-30 | 2023-05-05 | 南通中远海运船务工程有限公司 | An automatic derusting actuator on the side of a ship |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |