CN210982424U

CN210982424U - Nondestructive inspection device for production of high-added-value metal products

Info

Publication number: CN210982424U
Application number: CN201922071275.5U
Authority: CN
Inventors: 张振华; 张昆; 张小昆
Original assignee: Jiangxi Zhenkun Industry Co ltd
Current assignee: Jiangxi Zhenkun Industry Co ltd
Priority date: 2019-11-26
Filing date: 2019-11-26
Publication date: 2020-07-10
Anticipated expiration: 2029-11-26

Abstract

The utility model discloses a nondestructive inspection device for high added value metal product production, including base and brace table, both ends all are through backup pad and support frame interconnect about the upper surface of base, and the middle part of backup pad all installs the detecting head, the inside of support frame is provided with the connecting plate, and both ends all pass through adapter sleeve and lift groove and support frame interconnect about the connecting plate, the inside spout and the stand interconnect that pass through of right-hand member of adapter sleeve simultaneously, the inside control groove and the control post interconnect that pass through of left end of adapter sleeve, and the lower extreme of control post is connected with the motor, the lower extreme of connecting plate passes through carriage and compression roller interconnect, both ends all pass through connecting block and rotary groove and carriage interconnect about the compression roller, the brace table sets up the downside at the compression roller. This a nondestructive inspection device for high added value metal product production not only is convenient for scan the different positions of product, can increase the security of product simultaneously, avoids the damage of scanning in-process.

Description

Nondestructive inspection device for production of high-added-value metal products

Technical Field

The utility model relates to a metal product technical field specifically is a nondestructive inspection device for production of high added value metal product.

Background

The high added value is the added value, which is called as a short term, and is a new value created by effective labor in the production process on the basis of the original value of the product, namely, the new value added to the original value of the product, and the high added value product refers to a product with higher input-output ratio, so that the nondestructive inspection of the product in the production process is particularly important.

However, most of the existing nondestructive inspection devices are inconvenient to adjust the position of the product, and the inspection efficiency of the product is affected. Aiming at the problems, the novel design is carried out on the basis of the original nondestructive inspection device for producing the metal products with high added values.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

The utility model provides a not enough to prior art, the utility model provides a nondestructive inspection device for high added value metal product production has solved present most nondestructive inspection device and has not been convenient for carry out position control to the product, influences the inspection efficiency's of product problem.

(II) technical scheme

In order to achieve the above object, the utility model provides a following technical scheme: a nondestructive inspection device for high value-added metal product production comprises a base and a supporting table, wherein the left end and the right end of the upper surface of the base are connected with a supporting frame through supporting plates, detecting heads are mounted in the middle of the supporting plates, a connecting plate is arranged in the supporting frame, the left end and the right end of the connecting plate are connected with the supporting frame through connecting sleeves and lifting grooves, the inner portion of the right end of each connecting sleeve is connected with a stand column through a sliding groove, the inner portion of the left end of each connecting sleeve is connected with a control column through a control groove, the lower end of the control column is connected with a motor, balls are arranged on the periphery of the upper end of the motor, the lower end of the connecting plate is connected with a compression roller through a supporting frame, a lug is fixed on the periphery of the compression roller, the left end and the right end of the compression roller are connected, the supporting table is arranged on the lower side of the compression roller, the pulley is arranged on the upper surface of the supporting table, the lower end of the supporting table is connected with the base through the movable block and the movable groove, the lower end of the movable block is provided with the supporting spring, and the outer end of the inner portion of the movable block is connected with the shaft column through the through hole.

Preferably, the connecting plate forms a lifting mechanism with the supporting frame through a connecting sleeve and a lifting groove, and the connecting sleeve forms a sliding mechanism with the upright post through a sliding groove.

Preferably, the inner surface of the control groove and the outer surface of the control column are both in a thread-like structure, and the control groove and the control column are in threaded connection.

Preferably, the bumps are made of rubber and are uniformly distributed on the outer surface of the press roller.

Preferably, the connecting block is rotatably connected with the rotary groove through guide wheels, and the guide wheels are uniformly distributed at the outer end of the inner part of the rotary groove.

Preferably, the supporting table and the movable blocks are of a welding integrated structure, and four movable blocks are uniformly distributed on the lower surface of the supporting table.

Preferably, the movable block and the base form a telescopic mechanism through the movable groove and the supporting spring, and the movable block and the shaft column form a sliding mechanism through the through hole.

(III) advantageous effects

The utility model provides a nondestructive inspection device for high added value metal product production. The method has the following beneficial effects:

(1) this a nondestructive inspection device for high added value metal product production, the elevating system of connecting plate and support frame is convenient for drive the compression roller and carries out the altitude mixture control, be convenient for carry out nondestructive inspection to the co-altitude of product, the threaded connection of control groove and control post has increased the compactness that the two is connected, be convenient for highly adjust the adapter sleeve simultaneously, the setting of lug is convenient for reduce the area of contact on compression roller and product surface, the lug of being convenient for simultaneously stirs the product, avoid causing the damage to the surface of product.

(2) This a nondestructive inspection device for high added value metal product production, the connecting block is convenient for promote the front and back position of material with the rotation of rotary tank, is convenient for adjust the position of detecting a flaw of product, and the structure of brace table and movable block has increased the stability of brace table, avoids the landing that the slope of brace table leads to the product, and the telescopic machanism of movable block and base is convenient for promote the height of brace table, provides help for the high reset of brace table.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic side view of the present invention;

FIG. 3 is an enlarged schematic view of the structure at A of FIG. 1 according to the present invention;

fig. 4 is an enlarged schematic structural diagram of the point B in fig. 1 according to the present invention.

In the figure: 1. a base; 2. a support plate; 3. a probe head; 4. a support frame; 5. a connecting plate; 6. connecting sleeves; 7. a lifting groove; 8. a chute; 9. a column; 10. a control slot; 11. a control column; 12. a motor; 13. a ball bearing; 14. a support frame; 15. a compression roller; 16. a bump; 17. connecting blocks; 18. rotating the groove; 19. a guide wheel; 20. a support table; 21. a pulley; 22. a movable block; 23. a movable groove; 24. a support spring; 25. a through hole; 26. and (4) a shaft column.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

As shown in fig. 1-4, the utility model provides a technical solution: a nondestructive inspection device for high value-added metal product production comprises a base 1, a support plate 2, a detection head 3, a support frame 4, a connecting plate 5, a connecting sleeve 6, a lifting groove 7, a sliding groove 8, an upright post 9, a control groove 10, a control post 11, a motor 12, a ball 13, a support frame 14, a compression roller 15, a bump 16, a connecting block 17, a rotary groove 18, a guide wheel 19, a support table 20, a pulley 21, a movable block 22, a movable groove 23, a support spring 24, a through hole 25 and an axle post 26, wherein the left end and the right end of the upper surface of the base 1 are connected with the support frame 4 through the support plate 2, the detection head 3 is arranged in the middle of the support plate 2, the connecting plate 5 is arranged in the support frame 4, the left end and the right end of the connecting plate 5 are connected with the support frame 4 through the connecting sleeve 6 and the lifting groove, the inner part of the left end of the connecting sleeve 6 is connected with a control column 11 through a control groove 10, the lower end of the control column 11 is connected with a motor 12, meanwhile, the periphery of the upper end of the motor 12 is provided with a ball 13, the lower end of the connecting plate 5 is connected with a compression roller 15 through a supporting frame 14, the periphery of the compression roller 15 is fixed with a lug 16, the left end and the right end of the compression roller 15 are connected with the supporting frame 14 through a connecting block 17 and a rotary groove 18, the inner part of the rotary groove 18 is provided with a guide wheel 19, a supporting table 20 is arranged at the lower side of the compression roller 15, the upper surface of the supporting table 20 is provided with a pulley 21, the lower end of the supporting table 20 is connected with the base 1 through a movable block 22 and a movable groove 23, the lower end of the movable block 22 is provided with a;

the connecting plate 5 and the support frame 4 form a lifting mechanism through a connecting sleeve 6 and a lifting groove 7, the connecting sleeve 6 and the upright post 9 form a sliding mechanism through a sliding groove 8, and the lifting mechanisms of the connecting plate 5 and the support frame 4 are convenient for driving a compression roller 15 to perform height adjustment and nondestructive inspection on different heights of products;

the inner surface of the control groove 10 and the outer surface of the control column 11 are both in a thread structure and are in threaded connection, and the threaded connection of the control groove 10 and the control column 11 increases the connection tightness of the control groove and the control column, and is convenient for adjusting the height of the connecting sleeve 6;

the bumps 16 are made of rubber, the bumps 16 are uniformly distributed on the outer surface of the compression roller 15, the arrangement of the bumps 16 is convenient for reducing the contact area between the compression roller 15 and the surface of a product, and meanwhile, the bumps 16 are convenient for shifting the product, so that the surface of the product is prevented from being damaged;

the connecting block 17 is rotatably connected with the rotary groove 18 through the guide wheel 19, the guide wheel 19 is uniformly distributed at the outer end of the inner part of the rotary groove 18, the connecting block 17 and the rotary groove 18 rotate to facilitate pushing the front and back positions of the material and adjusting the flaw detection position of the product;

the support table 20 and the movable blocks 22 are of a welding integrated structure, four movable blocks 22 are uniformly distributed on the lower surface of the support table 20, the structure of the support table 20 and the movable blocks 22 increases the stability of the support table 20, and the phenomenon that the product slides down due to the inclination of the support table 20 is avoided;

the movable block 22 forms a telescopic mechanism with the base 1 through the movable groove 23 and the supporting spring 24, the movable block 22 forms a sliding mechanism with the shaft column 26 through the through hole 25, and the movable block 22 and the telescopic mechanism of the base 1 are convenient for lifting the height of the supporting platform 20, so that assistance is provided for the height resetting of the supporting platform 20.

When in use, according to fig. 1 and fig. 3, firstly, a user places a high value-added product on the upper surface of the support table 20, the pulleys 21 are positioned at the left end and the right end of the lower surface of the product, then the user can open the detecting head 3 and the motor 12, at this time, the model of the detecting head 3 is PE9-C, the motor 12 is a servo motor, at this time, the motor 12 drives the control column 11 to rotate clockwise, the periphery of the lower end of the control column 11 rotates with the support frame 4 through the balls 13, the work load of the motor 12 is reduced, at the same time, the control column 11 pushes the connecting sleeve 6 to move towards the upper end of the lifting groove 7 through the threaded connection with the control groove 10, the connecting sleeve 6 drives the connecting plate 5 and the support frame 14 to move upwards, the height of the compression roller 15 is increased, and the product is pushed towards the rear end of, the height of the press roller 15 is reduced, and the bump 16 is tightly attached to the upper surface of the product;

referring to fig. 2 and 4, the user may then continue to turn on the motor 12 in a counterclockwise direction, causing the platen 15 to move the product and the support table 20 downward, causing the detector heads 3 to scan different heights of the product, meanwhile, the user can push and pull the product back and forth through the rotating connection of the pulley 21 and the pressing roller 15, the detected position of the product is adjusted, when the support table 20 moves downwards, the movable block 22 presses the support spring 24 to move downwards, so that the support spring 24 is in a compressed state, and the movable block 22 is pushed to move upwards, so that the height resetting of the support table 20 is facilitated, the sliding mechanism of the movable block 22 and the shaft column 26 can increase the stability of the movable block 22 during the up-and-down movement, the product slipping caused by the inclination of the support table 20 is avoided, and the working principle of the nondestructive inspection device for the production of high value-added metal products is the working principle, and those not described in detail in this specification are well within the skill of those in the art.

To sum up, the nondestructive inspection device for producing high value-added metal products, the lifting mechanisms of the connecting plate 5 and the supporting frame 4 are convenient for driving the compression roller 15 to perform height adjustment, nondestructive inspection is convenient for performing nondestructive inspection on different heights of products, the tightness of connection between the control groove 10 and the control column 11 is increased by the threaded connection of the control groove 10 and the control column 11, meanwhile, the height of the connecting sleeve 6 is convenient to adjust, the arrangement of the bump 16 is convenient for reducing the contact area between the compression roller 15 and the surface of the products, meanwhile, the bump 16 is convenient for shifting the products, damage to the surface of the products is avoided, the rotation of the connecting block 17 and the rotary groove 18 is convenient for pushing the front and back positions of the materials, the inspection position of the products is convenient to adjust, the structure of the supporting table 20 and the movable block 22 increases the stability of the supporting table 20, the sliding down of the products caused by the inclination of the supporting table 20, to assist in the height reduction of the support table 20.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A non-destructive inspection device for high value-added metal product production, includes base (1) and brace table (20), its characterized in that: the left end and the right end of the upper surface of the base (1) are connected with the supporting frame (4) through the supporting plate (2), the middle of the supporting plate (2) is provided with the detecting head (3), the connecting plate (5) is arranged inside the supporting frame (4), the left end and the right end of the connecting plate (5) are connected with the supporting frame (4) through the connecting sleeve (6) and the lifting groove (7), the right end of the connecting sleeve (6) is connected with the upright post (9) through the sliding groove (8), the left end of the connecting sleeve (6) is connected with the control post (11) through the control groove (10), the lower end of the control post (11) is connected with the motor (12), meanwhile, the periphery of the upper end of the motor (12) is provided with the balls (13), the lower end of the connecting plate (5) is connected with the compression roller (15) through the supporting frame (14), and the periphery of the compression roller (15) is fixed with, both ends all pass through connecting block (17) and commentaries on classics groove (18) and carriage (14) interconnect about compression roller (15), and the inside in commentaries on classics groove (18) all is provided with guide pulley (19), brace table (20) set up the downside at compression roller (15), and the upper surface of brace table (20) is provided with pulley (21), and the lower extreme of brace table (20) passes through movable block (22) and movable groove (23) and base (1) interconnect simultaneously, the lower extreme of movable block (22) is provided with supporting spring (24), and the inside outer end of movable block (22) passes through-hole (25) and jack-post (26) interconnect.

2. The nondestructive inspection apparatus for high value-added metal product production according to claim 1, characterized in that: the connecting plate (5) and the support frame (4) form a lifting mechanism through a connecting sleeve (6) and a lifting groove (7), and the connecting sleeve (6) and the upright post (9) form a sliding mechanism through a sliding groove (8).

3. The nondestructive inspection apparatus for high value-added metal product production according to claim 1, characterized in that: the inner surface of the control groove (10) and the outer surface of the control column (11) are both in thread structures and are in threaded connection.

4. The nondestructive inspection apparatus for high value-added metal product production according to claim 1, characterized in that: the bumps (16) are made of rubber materials, and the bumps (16) are uniformly distributed on the outer surface of the press roller (15).

5. The nondestructive inspection apparatus for high value-added metal product production according to claim 1, characterized in that: the connecting block (17) is rotatably connected with the rotary groove (18) through guide wheels (19), and the guide wheels (19) are uniformly distributed at the outer end of the inner part of the rotary groove (18).

6. The nondestructive inspection apparatus for high value-added metal product production according to claim 1, characterized in that: the supporting table (20) and the movable blocks (22) are of a welding integrated structure, and four movable blocks (22) are uniformly distributed on the lower surface of the supporting table (20).

7. The nondestructive inspection apparatus for high value-added metal product production according to claim 1, characterized in that: the movable block (22) and the base (1) form a telescopic mechanism through a movable groove (23) and a supporting spring (24), and the movable block (22) and the shaft column (26) form a sliding mechanism through a through hole (25).