CN210974355U - Garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system - Google Patents

Garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system Download PDF

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CN210974355U
CN210974355U CN201921395505.7U CN201921395505U CN210974355U CN 210974355 U CN210974355 U CN 210974355U CN 201921395505 U CN201921395505 U CN 201921395505U CN 210974355 U CN210974355 U CN 210974355U
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garbage
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辜美全
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Abstract

A garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system comprises: the garbage and sludge pretreatment branch comprises: the shock wave furnace, the rotary furnace and the carbide slag incinerator are sequentially connected in series; the shock wave furnace, the rotary furnace and the carbide slag incinerator are all provided with matched devices. The flue gas outlet of the shock wave furnace is connected with a flue gas waste heat recycling and purifying discharge branch; the flue gas outlet of the rotary furnace is connected with a fuel gas recycling branch; the superheated steam recycling branch is connected with the flue gas waste heat recycling and purifying discharge branch; the superheated steam recycling branch is connected with the fuel gas recycling branch; the superheated steam recycling branch is connected with a steam outlet of the carbide slag incinerator. The utility model has the advantages of no dioxin virulent and no heavy metal pollution.

Description

Garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system
Technical Field
The utility model belongs to the environmental protection science and technology field relates to a domestic waste, sewage silt pyrolysis gasification electricity generation heat supply comprehensive utilization system.
Background
In China, domestic garbage is called as follows: garbage, sewage, waste water and sludge are called as follows: the sludge treatment from landfill to incineration can not solve the problem of secondary pollution all the time, and is a large toxic tumor which troubles the environmental protection industry of China; especially, a large amount of dioxin generated by the incineration of garbage and a series of toxic pollution of harmful gases to the air cause extremely serious mischief, which causes serious damage to the health of Chinese people, cancer, hypertension, hyperlipidemia, hyperglycemia, and various abnormal phenomena of endless and difficult strange disease layer, sharply increased morbidity, even the young and young people also suffer from senile diseases, thus causing great harm to the national society; the problem is fundamentally solved, and the method becomes an important issue of unbearable environmental protection in China.
Dioxin hypertoxicity is a persistent hypertoxic class, once the dioxin hypertoxic class is diffused, the current science and technology has no effective method for dealing with the dioxin hypertoxic class; if it says "there", it is not to let it birth, not to let it come to the world. The pyrolysis gasification technology of garbage and sludge is the most suitable technology for avoiding the generation of dioxin virulent pathogen and the latest most suitable technology for treating garbage and sludge, is a fundamental method for solving the problems from the source, and is the development direction of the garbage and sludge treatment technology.
However, the present pyrolysis and gasification technology for garbage and sludge is not a pyrolysis and gasification technology in the true sense, but a slow smoldering technology in a low oxygen state, and secondary pollution still exists and is still serious.
Aiming at the situations, the utility model is especially provided and disclosed, and the urban and rural garbage and sludge are scientifically treated by a brand new idea and a brand new method; meanwhile, the waste is changed into valuable, the comprehensive utilization is realized, the wealth value is created for the society, and the lasting industry is brought to the owners.
Disclosure of Invention
The utility model aims at providing a rubbish, mud shock wave anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system.
The utility model discloses a following mode realizes:
the utility model provides a rubbish, anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system of mud shock wave which characterized in that:
the system comprises a garbage and sludge pretreatment branch, a shock wave furnace (10), a rotary furnace (12) and a carbide slag incinerator (14) which are sequentially connected in series; the shock wave furnace (10) is provided with a matching device, the rotary furnace (12) is provided with a matching device, and the carbide slag incinerator (14) is provided with a matching device;
the flue gas outlet of the shock wave furnace (10) is connected with a flue gas waste heat recycling and purifying discharge branch;
the flue gas outlet of the rotary furnace (12) is connected with a fuel gas recycling branch;
the superheated steam recycling branch is connected with the flue gas waste heat recycling and purifying discharge branch;
the superheated steam recycling branch is connected with the fuel gas recycling branch;
the superheated steam recycling branch is connected with a steam outlet of the carbide slag incinerator (14).
The garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is characterized by comprising a sludge conditioner (1), a garbage separator (2), a garbage shredder (3), a garbage sliming machine (4), a feeding machine (5), a P L C controller (6), a laser generator (7), a shock wave voltage stabilizer (8), a flue gas compressor A (9), a shock wave furnace (10), a flue gas compressor B (11), a rotary kiln (12), an air blower (13), a carbide slag incinerator (14), a silicon carbide emulsion ejector (19), an electrostatic dust collector (20), a light oxygen ion deodorizer (21), an activated carbon ejector (22), a cyclone cloth bag integrated dust collector (23), a wet deacidification tower (24), a high-temperature whitener (25), an on-line monitor (26), an induced draft fan (27), a flue gas waste heat recovery utilization boiler B (28), a condenser (29), a circulating water tank (30), a clean water tank (31), a water tank (32), a three-phase separator (33), a tar storage tank (34), an electric tar precipitator (35), a steam pressure generator (36), a steam pressure generator set (38), a steam turbine compressor (42) and a steam generator set (41) connected with the steam compressor:
the garbage and sludge pretreatment branch comprises: the sludge blending machine (1) is connected with the feeding machine (5); the garbage sorting machine (2), the garbage shredding machine (3), the garbage argillization machine (4) and the feeding machine (5) are sequentially connected in series; the feeding machine (5) is connected with the shock wave furnace (10).
The supporting device of the shock wave furnace (10) comprises a P L C controller (6), a shock wave generator (7), a shock wave voltage stabilizer (8) and the shock wave furnace (10) which are sequentially connected in series, and a flue gas compressor A (9) and the shock wave furnace (10) are connected.
The matching device of the rotary furnace (12): the flue gas compressor B (11) is connected with the rotary furnace (12).
The carbide slag incinerator (14) comprises the following matched devices: the blower (13) and the carbide slag incinerator (14) are connected.
The flue gas waste heat recycling purifies the emission branch: the system comprises a flue gas incinerator (15), a flue gas waste heat recycling boiler A (16), a multi-pipe cyclone dust collector (17), a semi-dry deacidification tower (18), a silicon emulsion ejector (19), an electrostatic dust collector (20), a photo-oxygen ion deodorizer (21), an activated carbon ejector (22), a cyclone cloth bag integrated dust removal device (23), a wet deacidification tower (24), a high-temperature white remover (25), an online monitor (26) and an induced draft fan (27), which are sequentially connected in series; the flue gas waste heat recycling boiler A (16) is connected with the steam storage cabinet (41). The flue gas outlet of the shock wave furnace (10) is connected with the flue gas inlet of the flue gas incinerator (15). The steam outlet of the flue gas waste heat recycling boiler A (16) is connected with the steam inlet of the steam storage cabinet (41).
The fuel gas recycling branch comprises: the system comprises a flue gas waste heat recycling boiler B (28), a multi-pipe condenser (29), a three-phase separator (33), an electric tar precipitator (35), a gas filter (36), a gas storage cabinet (37), a gas compressor (38), a gas fine filter (39) and a gas generator set (40), which are sequentially connected in series; the flue gas waste heat recycling boiler B (28) is connected with the steam storage cabinet (41). The flue gas outlet of the rotary furnace (12) is connected with the flue gas inlet of a flue gas waste heat recycling boiler B (28). The steam outlet of the flue gas waste heat recycling boiler B (28) is connected with the steam inlet of the steam storage cabinet (41).
The superheated steam recycling branch comprises: the steam storage cabinet (41), the steam compressor (42) and the steam turbine generator unit (43) are connected in series in sequence.
The steam outlet of the carbide slag incinerator (14) is connected with the steam inlet of the steam storage cabinet (41)
Garbage, sludge shock wave anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system, its characterized in that: the outlet aperture of the shock wave nozzle (407) of the shock wave furnace (10) is 10-70 mm, and the number of nozzles is 1-10; the shock wave furnace body (402) is in a long cylinder shape, the front end is provided with a shock wave emitter (406), and the rear end is provided with a dry slagging baffle (405); the feed inlet (401) of the shock wave furnace is arranged above the shock wave emitter (406) and is connected with the feeding machine (5) through a pipeline; the discharge port (404) of the shock wave furnace is arranged below the dry slagging baffle (405) and is connected with the rotary furnace (12) through a conveying pipeline; the shock wave furnace gas inlet (403) is arranged at the end of the dried slag baffle (405) and is connected with the flue gas compressor A (9) through a pipeline; the shock wave furnace gas outlet (408) is arranged at the end of the shock wave emitter (406) and is connected with the flue gas waste heat recycling and purifying discharge branch through a pipeline; a feed inlet (401) of the shock wave furnace, an air inlet (403) of the shock wave furnace, a discharge outlet (404) of the shock wave furnace, an air outlet (408) of the shock wave furnace and a connecting pipe fitting are sealed by metal sealing rings; the diameter of the shock wave furnace body (402) is 1-5 m, and the length is 3-30 m.
Garbage, sludge shock wave anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system, its characterized in that: the rotary furnace (12) and the rotary furnace body (503) are long cylindrical, the front end of the rotary furnace is connected with the shock wave furnace (10) through a feeding conveying pipeline, and the rear end of the rotary furnace is connected with the carbide slag incinerator (14) through a discharging conveying pipeline; the front end is provided with a rotary furnace feeding hole (501) and a rotary furnace air inlet (502); a feeding hole (501) of the rotary furnace is connected with a feeding conveying pipeline, and an air inlet (502) of the rotary furnace is connected with a flue gas compressor B (11) through a pipeline; the rear end is provided with a rotary furnace discharge hole (507) and a rotary furnace gas outlet (506); a discharge port (507) of the rotary furnace is connected with a discharge conveying pipeline, and a gas outlet (506) of the rotary furnace is connected with a gas recycling branch through a pipeline; the feed inlet (501) of the rotary furnace, the air inlet (502) of the rotary furnace, the discharge outlet (507) of the rotary furnace, the air outlet (506) of the rotary furnace and the connecting pipe fittings are sealed by metal sealing rings; a driving motor and a transmission gear box (508), a large gear ring (509) and a body supporting roller (510) are arranged outside the rotary furnace body (503); the inner wall of the rotary furnace body (503) is provided with a butterfly-shaped spiral blade (505) and a surge plate (504); the diameter of the rotary furnace body (503) is 1-5 m, and the length is 5-50 m.
Garbage, sludge shock wave anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system, its characterized in that: the carbide slag incinerator (14) adopts a shell-and-pan steam boiler or adopts other systems of steam boilers; the evaporation capacity of the boiler is 0.5-25 tons/hour (t/h), and the rated working pressure is 0.5-2.5 MPa (MPa).
The garbage, sludge and shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is characterized in that: the flue gas incinerator (15) is a special oxyhydrogen deflagration incinerator and can bear high temperature above 2200 ℃.
The garbage, sludge and shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is characterized in that: the flue gas waste heat recycling boiler A (16) and the flue gas waste heat recycling boiler B (28) adopt a double-drum natural circulation mode, a flue gas inlet can bear the high temperature of more than 1100 ℃, the flue gas temperature can be reduced to below 110 ℃ after heat exchange, and a superheated steam outlet can bear the high temperature of more than 500 ℃. The steam discharge capacity is more than 35T/H.
The garbage, sludge and shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is characterized in that: the three-phase separator (33) is an oil, water and gas three-phase separator; adopts a horizontal tank body or a vertical tank body. The flue gas separation amount is 3-30 tons/hour (t/h), and the rated working pressure is 0.5-3.5 MPa (MPa).
The garbage, sludge and shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is characterized in that: the volume of the gas storage tank (37) is 500-35000 m3(ii) a Rated valueThe working pressure is 0.5-1.5 MPa (MPa).
The garbage, sludge and shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is characterized in that: the volume of the steam storage cabinet (41) is 500-35000 m3(ii) a The rated working pressure is 0.5-3.5 MPa (MPa).
The garbage, sludge and shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is characterized in that: the gas generator set (40) is a 5-35 MW Stirling generator or other standard gas generators.
The garbage, sludge and shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is characterized in that: the steam turbine generator unit (43) is a 5-35 MW steam turbine generator; the steam turbine is a condensing steam turbine with primary non-regulated steam extraction, and the generator is a dipolar synchronous generator; or adopt other systems of steam turbines and generators; the steam turbine adopts a fast-assembly structure and is arranged in a double-layer mode; the steam turbine body, the speed reducer, the main steam valve and the regulating valve are assembled on an integral chassis and are arranged on the operation platform. Oil system auxiliary equipment such as an oil tank, an oil cooler, an oil pump and the like are assembled on the other integral chassis and are arranged on a zero-meter layer; the two large components are assembled and adjusted in a manufacturing plant, and are delivered integrally; and after the pipeline is leveled, fixed and connected on site, the pipeline can be put into operation.
The garbage, sludge and shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is characterized in that: the power control system is centrally and uniformly controlled by a computer center, and has the advantages of one fault, full-line shutdown, fault occurrence, automatic alarm and automatic display of fault positions and fault conditions.
The utility model provides a rubbish, anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system of mud shock wave which characterized in that: the method comprises three steps of main programs and three paths of subsystem programs.
The three steps of main programs are as follows: firstly, pyrolyzing and drying garbage and sludge to generate non-combustible smoke and dried slag; secondly, pyrolyzing and gasifying the dried slag to generate combustible smoke and carbide slag; thirdly, oxygen-enriched incineration, volume reduction and heavy metal solidification of the carbide slag to generate non-combustible smoke and slag;
three-way subsystem program: firstly, a smoke waste heat recycling and purifying emission subsystem program; secondly, a fuel gas recycling subsystem program; thirdly, recycling the superheated steam. The following steps are sequentially carried out:
the first step is main program: the pyrolysis drying of the garbage and the sludge is carried out in a shock wave furnace (10), and the working medium in the furnace is oxygen-free gas which mainly takes carbon dioxide, has high temperature of 300-600 ℃ and pressure of 0.1-1 megapascal (MPa). Carrying out pyrolysis drying treatment on the garbage and the sludge for 3-7 seconds to generate non-combustible smoke and dried slag; the garbage and sludge pyrolysis drying treatment of the shock wave furnace (10) is continuous flow production, and 3-7 tons/hour of garbage and sludge can be treated per hour.
The main components of the shock wave furnace flue gas are carbon dioxide, water vapor, and a small amount of hydrogen, oxygen and chlorine; the water content of the dried slag is reduced to below 20 percent.
Because the combustible components of the flue gas of the shock wave furnace are not much, the flue gas belongs to non-combustible flue gas, and the flue gas directly enters a flue gas waste heat recycling and purifying emission subsystem for processing and is emitted after reaching the standard; the working procedures of the flue gas waste heat recycling and purifying emission subsystem are as follows: 1. burning the flue gas at ultrahigh temperature (dechlorination, desulfurization and denitration); 2. heat exchange is carried out on the flue gas, the temperature is reduced, and meanwhile superheated steam is associated; 3. dedusting by a multi-pipe cyclone; 4. semi-dry deacidification; 5. silicon emulsion adsorption; 6. electrostatic dust removal; 7. photo-oxygen ion deodorization; 8. adsorbing by activated carbon; 9. cyclone cloth bag integrated deep dust removal; 10. wet deacidifying; 11. high-temperature de-whitening; 12. monitoring on line; 13. thirteen procedures of induced air discharge and the like. The thirteen procedures were performed sequentially.
The second step is a main program: the pyrolysis gasification treatment of the dry slag is carried out in a rotary furnace (12), and the working medium in the rotary furnace is oxygen-free gas which mainly takes water vapor and has high temperature of 500-700 ℃ and pressure of 0.5-1.5 megapascals (MPa). Carrying out pyrolysis and gasification treatment on the dried slag for 30-70 minutes to generate combustible flue gas and carbide slag; the pyrolysis gasification treatment of the dry slag by the rotary furnace (12) is continuous flow production, and 3-30 tons of dry slag can be treated per hour.
The main components of the flue gas of the rotary furnace are hydrogen, oxygen, chlorine, tar and water; the main components of the carbide slag are carbon, metal, heavy metal and glass slag; wherein the carbon content is more than 75%.
The flue gas of the rotary furnace is separated and purified by a fuel gas recycling subsystem program to be used as fuel gas and is conveyed to a fuel gas generator set to do work and generate electricity; the working procedures of the fuel gas recycling subsystem are as follows: 1. heat exchange is carried out on the flue gas, the temperature is reduced, and meanwhile superheated steam is associated; 2. multi-pipe condensation; 3. three-phase separation; 4. electrically capturing tar; 5. filtering the fuel gas; 6. gas storage; 7. gas pressurization; 8. fine filtering of the fuel gas; 9. the gas turbine works to generate power; the nine procedures are sequentially performed; high-temperature flue gas generated after the gas works to generate electricity is conveyed to the rotary furnace (12) to be used as a working medium.
The third step is that the main program: oxygen-enriched incineration, volume reduction and heavy metal solidification of the carbide slag are carried out in a carbide slag incinerator (14), and the temperature in the incinerator is 1100-1800 ℃; carrying out oxygen-enriched incineration, volume reduction and heavy metal solidification on the carbide slag for 10-60 minutes to generate non-combustible flue gas and slag; at the same time, superheated steam is associated. The carbide slag incinerator (14) incinerates carbide slag in continuous flow process, and the carbide slag can be incinerated in an oxygen-enriched mode for 3-30 tons/hour per hour.
The main component of the carbide slag flue gas is carbon dioxide; the main components of the slag are inorganic salts such as metal, heavy metal oxide and the like; heavy metals are solidified in inorganic salt, chemical properties are changed, and hidden danger of heavy metal pollution is eliminated.
Conveying the carbide slag flue gas to a shock wave furnace (10) to be used as a working medium; the superheated steam is transmitted to a turbo generator unit (43) to do work and generate electricity; the working procedures of the superheated steam recycling subsystem are as follows: 1. the steam storage cabinet (41) stores excessive steam; 2. steam pressurization; 3. generating power by a steam turbine generator unit; 5. supplying heat to the outside; the slag is used as raw material for producing building materials such as cement, adobe and the like.
Garbage, sludge shock wave anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system, its characterized in that: the ultra-high temperature burning temperature of the shock wave furnace flue gas in the flue gas incinerator (15) is 1100-1800 ℃, the fuel is hydrogen-oxygen mixed gas, and the burning mode is hydrogen-oxygen deflagration.
Garbage, sludge shock wave anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system, its characterized in that: after the shock wave furnace flue gas is subjected to ultra-high temperature incineration in the flue gas incinerator (15), superheated steam associated with heat exchange in the flue gas waste heat recovery boiler A (16) and superheated steam associated with heat exchange in the rotary furnace flue gas in the flue gas waste heat recovery boiler B (28) are both conveyed to a turbo generator unit (43) to do work and generate power, and then the steam enters a municipal heat supply pipe network to supply heat to the outside.
Garbage, sludge shock wave anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system, its characterized in that: before pyrolysis and drying treatment of garbage and sludge, pretreatment is required; the garbage pretreatment is divided into three steps of procedures, in sequence: sorting garbage, shredding garbage and argillizing garbage; the sludge pretreatment is a one-step procedure: and (5) blending the sludge.
Garbage sorting: the materials which cannot enter the furnace, such as metal, bricks, stones, large glass and the like in the garbage are picked out.
Shredding garbage: shredding the waste into pieces having a length of no more than 50 mm.
And (3) mud treatment of garbage: the garbage after being shredded is mixed with percolate and sewage and stirred into a mud material with the water content of about 60 percent.
Sludge blending: and (3) mixing a proper amount of percolate and sewage wastewater into sludge, and blending into a quasi fluid with the water content of about 80%.
Garbage, sludge shock wave anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system, its characterized in that: not only realizes the harmless and volume-reducing treatment of garbage and sludge, but also realizes the comprehensive utilization of 100 percent of resources.
Garbage, sludge shock wave anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system, its characterized in that: leachate and other sewage and wastewater generated and accumulated in the stacking process of garbage and sludge do not need to be discharged externally, and can be directly used for sludge blending and garbage argillization, and general domestic sewage and wastewater can be recycled after purification treatment.
The garbage, sludge and shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is characterized in that: the garbage can has two functions, is eaten by garbage and sludge, has complete functions and obvious benefits; the harmlessness, volume reduction and resource utilization are really realized; the exhaust index can meet the strictest environmental standard requirement in the world without dioxin virulent, heavy metal pollution and other types of secondary pollution; the method is comprehensively popularized and popularized, and can solve the environmental protection problem of urban and rural areas in China at one time.
Garbage, sludge shock wave anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system, its characterized in that: the sludge blender (1) has the following functions: the sludge with uneven dryness and wetting is blended into uniform quasi-fluid with the water content of about 80 percent, so that the feeding of a feeding machine is facilitated to enter a shock wave furnace for pyrolysis and uniform drying.
The function of the garbage sorting machine (2) is as follows: and (4) sorting out metal, bricks, stones and bulk glass in the garbage.
The garbage shredder (3) has the following functions: and shredding the sorted garbage into pieces with the length not more than 50 mm so as to be beneficial to feeding of a feeding machine, feeding into a shock wave furnace for pyrolysis and uniform drying.
The garbage argillization machine (4) has the following functions: mixing the garbage, a proper amount of percolate and sewage and wastewater together and uniformly stirring to form a dispersed mud shape with the water content of about 60 percent, so that the garbage is favorably fed by a feeding machine to enter a shock wave furnace for pyrolysis and uniform drying.
The feeder (5) has the following functions: and conveying the blended sludge or the argillized garbage into a shock wave furnace.
The P L C controller (6) is used for adjusting and controlling the shock wave frequency, intensity and working procedure.
The function of the shock wave generator (7) is as follows: and (5) producing and generating shock waves.
The shock wave voltage stabilizer (8) has the following functions: the flow and the strength of the shock wave are stabilized, and fluctuation is avoided.
The function of the flue gas compressor A (9) is as follows: the flue gas of the gas turbine is pressurized.
The shock wave furnace (10) has the following functions: the water in the garbage and the sludge is removed through multiple actions of shock wave oscillation, thermal barrier and high-temperature and high-pressure working medium, and the garbage and the sludge are dried into dried slag with the water content of less than 20%.
The function of the flue gas compressor 11 is: pressurizing the carbide slag flue gas.
The rotary kiln (12) functions as follows: under the environment of high-temperature and high-pressure working medium, the dry slag is pushed to surge and turn over under the action of mechanical force, so that the dry slag is ensured to be fully contacted with the working medium, organic elements capable of being gasified in the dry slag are thoroughly gasified, and inorganic carbide slag containing carbon, metal, heavy metal, glass slag and the like is left.
The blower (13) functions as: sufficient oxygen is provided for the carbide slag incinerator, and oxygen-enriched incineration of the carbide slag is ensured.
The carbide slag incinerator (14) has the following functions: through oxygen-enriched incineration, carbon in the carbide slag is fully oxidized to generate carbon dioxide to overflow, and metal and heavy metal are fully oxidized to generate metal and heavy metal oxide to be solidified, so that the hidden danger of heavy metal pollution is eliminated.
The function of the flue gas incinerator (15) is as follows: the method comprises the steps of taking oxyhydrogen mixed gas as a raw material, carrying out ultra-high temperature incineration on flue gas discharged from a shock wave furnace in a deflagration mode, and carrying out chemical reaction on Cl, S and N in the flue gas and fuel H, O to generate HCl and H2SO4、HNO3And H2O; due to the formation of HCl and H2SO4、HNO3The chemical reaction of (1) is irreversible, and Cl, S and N are solidified in HCl and H2SO4、HNO3Performing the following steps; therefore, Cl which is a generation source of dioxin virulent is removed, and other harmful components S, N are swept away; meanwhile, under the ultrahigh-temperature environment, all toxic and harmful components chemically react with H, O to generate non-toxic and harmless new components.
The flue gas waste heat recycling boiler A (16) has the following functions: the high-temperature flue gas with the temperature of more than 1100 ℃ is reduced to be below 110 ℃ through heat exchange, and meanwhile, the huge heat is exchanged to enter boiler feed water to generate superheated steam with the temperature of more than 400 ℃.
The function of the multi-cyclone (17): removing coarse dust in the flue gas.
The function of the semi-dry deacidification tower (18): removing acidic components in the flue gas.
The silicon emulsion ejector (19) has the following functions: and spraying silicon emulsion into the flue gas to bond the residual dust particles together. The function of the electrostatic precipitator (20) is: separating the silicon milk and the adhesive thereof from the smoke.
The photo-oxygen ion deodorizer (21) has the following functions: removing the peculiar smell in the smoke.
The function of the activated carbon injector (22) is as follows: spraying activated carbon powder into the flue gas, and deeply removing residual fine dust particles which may leak out of the net in the flue gas.
The cyclone cloth bag integrated dust removal device (23) has the following functions: the activated carbon powder and the adsorbed substances are separated from the flue gas, and the flue gas is deeply filtered.
The function of the wet deacidification tower (24) is as follows: and removing the acid components possibly remained in the smoke deeply.
The function of the high-temperature white remover (25) is as follows: and removing white fog elements in the smoke.
The online monitor (26) has the following functions: the indexes of all components in the flue gas are monitored on line, and the flue gas is ensured to be discharged up to the standard.
The induced draft fan (27) has the following functions: the smoke is guided to be discharged, and the gas in the pipeline is ensured to be smooth.
The flue gas waste heat recycling boiler B (28) has the following functions: reducing the flue gas of the rotary furnace with the high temperature of more than 500 ℃ to be below 110 ℃ through heat exchange; meanwhile, the huge heat is exchanged to enter boiler feed water to generate superheated steam with the temperature of more than 400 ℃.
The function of the multi-tube condenser (29): further cooling the flue gas to below 60 ℃.
The circulating water tank (30) has the following functions: circulating water is provided for the multi-pipe condenser (29) and the wet deacidification tower (24), and condensed water separated from flue gas of the rotary kiln is stored.
The clean water tank (31) has the following functions: stores the water separated by the three-phase separator (33) and provides clean water to the circulating water pool when necessary.
The function of the medicament canister (32) is: and providing the medicament to the circulating water pool.
The function of the three-phase separator (33): the tar, water and gas in the smoke are separated.
The tar storage tank (34) has the following functions: and storing tar separated from the smoke.
The function of the electrical tar precipitator (35): further removing tar, moisture, sulfur foam and dust in the fuel gas.
The function of the gas filter (36) is: and (5) purifying the fuel gas.
The gas storage tank (37) has the following functions: the gas is stored in excess, and the stable supply is ensured.
The fuel gas fine filter (38) has the following functions: deeply purifying the fuel gas.
The function of the gas compressor (39): the pressure of the fuel gas is increased, and the stability of the pressure of the fuel gas is ensured.
The function of the gas generator set (40) is as follows: the gas works to generate electric power.
The steam storage cabinet (41) has the following functions: the excess stores steam and ensures stable supply.
The vapor compressor (42) functions: the pressure of the steam is increased and the stability of the steam pressure is ensured.
The steam turbine generator unit (43) has the following functions: the steam works to generate electric power.
The overall working process of the garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is as follows:
the garbage and the sludge are carried by a special vehicle, enter a factory, enter a discharging hall after weighing, and are respectively poured into respective storage pits; after being regulated by a sludge regulating machine (1), sorted by a garbage sorting machine (2), shredded by a garbage shredding machine (3) and muddy by a garbage muddy machine (4), the mixture is fed into a shock wave furnace (10) by a feeding machine (5) and is dehydrated into dry slag; then, the dried slag enters a rotary furnace (12), all gasifiable organic elements are removed to generate rotary furnace flue gas to overflow, and non-gasifiable carbonized slag formed by carbon, metal, heavy metal and other inorganic substances is left; the carbon content in the carbide slag is higher than 75 percent; then, the carbide slag enters a carbide slag incinerator (14), and after oxygen-enriched incineration, carbon is fully oxidized to generate carbon dioxide which overflows and is reduced in volume; the metal and the heavy metal are fully oxidized to generate metal and heavy metal oxide and remain the metal and the heavy metal is solidified; heavy metal is solidified, and the chemical property is changed, so that the hidden danger of heavy metal pollution is eliminated; inorganic salts of metal, heavy metal oxide and the like can be used as raw materials for producing building materials such as cement, adobe and the like, and the trouble of landfill is avoided.
The flue gas of the shock wave furnace generated by dehydrating garbage and sludge in the shock wave furnace (10) has few combustible components, belongs to non-combustible flue gas, is called flue gas below, directly enters the flue gas incinerator (15), is subjected to ultra-high temperature incineration in a deflagration mode by taking oxyhydrogen mixed gas as fuel under the ultra-high temperature environment of 1100-1800 ℃, and Cl, S and N in the flue gas and the fuel H, O undergo chemical reaction to generate HCl and H2SO4、HNO3And H2O; due to the formation of HCl and H2SO4、HNO3The chemical reaction of (1) is irreversible, and Cl, S and N are solidified in HCl and H2SO4、HNO3Performing the following steps; therefore, Cl which is a generation source of dioxin virulent is removed, and other harmful components S, N are swept away; meanwhile, in the ultra-high temperature environment, all toxic and harmful components chemically react with H, O to generate non-toxic and harmless new components; then, the flue gas enters a flue gas waste heat recovery boiler A (16), the temperature of the flue gas is reduced to below 110 ℃ through heat exchange, and meanwhile superheated steam is associated; then, the flue gas enters a multi-pipe cyclone dust collector (17) to remove coarse dust; then, the flue gas enters a semi-dry deacidification tower (18) to remove acidic components; then, the smoke enters a silicon emulsion ejector (19) to bond various residual particles and silicon emulsion together; then, the flue gas enters an electrostatic precipitator (20) to separate the silicon emulsion and the adhesive thereof from the flue gas; then, the smoke enters a photo-oxygen ion deodorizer (21) to remove the peculiar smell in the smoke; so far, the flue gas is purified; in case of prevention, the fish leaking out of the net is avoided, the system can purify the flue gas in an ultra-deep way; therefore, the flue gas enters an active carbon ejector (22), the active carbon which is ground into powder is ejected into the flue gas, and the micro-particles possibly remained in the flue gas are absorbed into the micro-pores of the active carbon powder; then, the flue gas enters a cyclone cloth bag integrated dust removal device (23) to absorb the activated carbon powderSeparating the substances from the flue gas and deeply filtering the flue gas; then, the flue gas enters a wet deacidification tower (24) for deep deacidification; then, the smoke enters a high-temperature whitening device (25) to remove white haze in the smoke; then, the indexes of all the components of the exhaust gas are monitored by an online monitor (26), and the exhaust gas is exhausted by induced draft of an induced draft fan (27) after completely reaching the standard.
The dry slag is pyrolyzed and gasified in a rotary furnace (12) to generate rotary furnace flue gas, the flue gas is called flue gas below, the temperature is higher than 500 ℃, the main components are hydrogen, oxygen, chlorine, tar and water, and the hydrogen, oxygen and chlorine are combustible gas; the flue gas enters a flue gas waste heat recycling boiler B (28), the temperature is reduced from the high temperature of more than 500 ℃ to the temperature below 110 ℃ through heat exchange, and meanwhile superheated steam is associated; then, the flue gas enters a multi-tube condenser (29) and is further cooled to below 60 ℃; then, the flue gas enters a three-phase separator (33) to separate three phases of tar, water and gas, the tar enters a tar storage tank (34), the water enters a circulating water tank (30), and the gas enters an electric tar precipitator (35); residual tar, sulfur foam, moisture and dust in the fuel gas are removed in the electrical tar precipitator (35); then, the fuel gas enters a fuel gas filter (36) for further filtering; then, the fuel gas enters a fuel gas storage cabinet (37) for excessive storage; then, the fuel gas enters a fuel gas fine filter (38) for ultra-deep filtration; then, the fuel gas enters a fuel gas compressor (39) for pressurization; then, the gas enters a gas generator set (40) to do work and generate electricity; and the high-temperature flue gas generated after the gas is used for the combustion engine to do work and generate electricity enters the rotary furnace (12) after being pressurized by the flue gas compressor B (11) to become a working medium.
In the carbide slag incinerator (14), the carbide slag is subjected to oxygen-enriched incineration, volume reduction and heavy metal solidification, and the generated carbide slag flue gas mainly containing carbon dioxide enters a shock wave furnace (10) after being pressurized by a compressor A (9) to become a working medium; the superheated steam associated with the oxygen-enriched incineration of the carbide slag enters a steam storage cabinet (41) together with the superheated steam generated by the flue gas waste heat recycling boiler A (16) and the superheated steam generated by the flue gas waste heat recycling boiler B (28) to be stored in an excessive manner; then, the steam enters a steam compressor (42) for pressurization; then, the steam enters a steam turbine generator unit (43) to do work and generate electricity; then, steam enters a municipal heat supply pipe network to supply heat externally. By this, the overall work routine ends.
The working principle of the garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is as follows:
as mentioned above, the garbage, sludge and shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system is divided into three main procedures: firstly, pyrolyzing and drying by shock wave; secondly, rotary pyrolysis gasification; thirdly, oxygen-enriched incineration, volume reduction and heavy metal solidification of the carbide slag.
Firstly, a shock wave pyrolysis drying principle:
the garbage and sludge are impacted and vibrated by supersonic shock waves in a working medium with high temperature of 300-600 ℃ and pressure of 0.1-1 MPa (MPa) of a shock wave furnace (10) to be cracked, and the working medium and the shock waves are subjected to supersonic flight together to generate thermal barrier, so that water holding structures such as colloidal floc, cell walls (membranes) and the like of the garbage and sludge are destroyed and disintegrated, and the 'bound water' which is difficult to remove originally in a mechanical and evaporation mode is completely released and gasified; the garbage and the sludge are pyrolyzed and dried by shock waves to form dry slag, and the water content is reduced to below 20 percent.
The working principle of rotary pyrolysis gasification is as follows:
the dried slag is pushed and rolled in a working medium with the high temperature of 500-700 ℃ and the pressure of 0.5-1.5 megapascals (MPa) of a rotary furnace (12) under the action of mechanical force, fully contacts with the working medium for 40-50 minutes, the molecular structure is cracked, H, O, Cl in organic matters and other gasifiable components are gasified to generate combustible flue gas to overflow; the carbon content in the carbon residue is more than 75%.
Thirdly, carbon residue oxygen-enriched incineration, volume reduction and heavy metal solidification principles:
the carbide slag is subjected to oxygen-enriched incineration, volume reduction and heavy metal solidification in a carbide slag incinerator (14) to generate flue gas mainly containing carbon dioxide and slag mainly containing metal and heavy metal oxide; the flue gas overflows and slag remains; as the carbon content in the carbide slag accounts for more than 75 percent, the carbon is oxidized to generate carbon dioxide flue gas to overflow, and the volume is reduced by more than 75 percent.
Heavy metals are harmful pollution sources in free states and pollute underground water and soil; the underground water is polluted by heavy metal, thus harming the health of residents; the soil is polluted by heavy metal to cause potential safety hazard of grains; and when heavy metal is fully oxidized to generate heavy metal oxide, the heavy metal is solidified in inorganic salt, and the chemical property is changed, so that the hidden danger of heavy metal pollution is eliminated from the source.
Fourthly, the principle of recycling the waste heat of the flue gas is as follows:
the non-combustible shock wave furnace smoke needs to be cooled before various harmful components are burnt and solidified at ultrahigh temperature and enter a subsequent purification procedure; before the combustible flue gas of the rotary furnace is separated and extracted by three phases, the temperature of the combustible flue gas also needs to be reduced; the flue gas temperature is reduced and associated superheated steam is generated by heat exchange of the flue gas waste heat recycling boiler A (16) and the flue gas waste heat recycling boiler B (28), and the superheated steam can be used for generating work and power for a turbine generator 43 group; the huge heat energy is utilized to create huge financial benefits, so that the energy is not wasted.
The flue gas waste heat recycling boiler A (16) and the flue gas waste heat recycling boiler B (28) are in double-drum natural circulation; after the high-temperature flue gas enters the flue gas waste heat recycling boiler, the temperature of the flue gas is reduced to be below 110 ℃ through radiation heat exchange, superheater overheating, convection heat exchange surface heat exchange and economizer heat exchange; then, the subsequent procedure is carried out for purification treatment; the boiler feed water pump sends feed water to the economizer, after heating to a certain temperature in the economizer, feed water enters the drum, absorbs the heat of high-temperature flue gas at the water-cooled wall to form a steam-water mixture, then rises to the upper drum, steam flows to the superheater from the upper part of the drum through the steam-water separation device, saturated steam becomes superheated steam after the superheater continues to absorb heat, and then the superheated steam is sent to the turbo generator unit (43) to do work and generate power.
Fifthly, the utility model discloses the principle of the processing rubbish does not produce dioxin hypertoxic:
basic preconditions for the virulent generation of dioxin: firstly, chlorine gas exists; secondly, a large amount of oxygen exists; thirdly, a metal oxide catalyst is added; fourthly, the temperature is within the range of 250-500 ℃.
In the three main procedures of the garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system:
the first step is main procedure, shock wave pyrolysis drying: in this stage, chlorine is primarily gasified and separated from the plastic, and the working medium does not contain oxygen and metal oxide, so the basic precondition of generating dioxin with high toxicity is not provided; therefore, chlorine can only be self-combined and exists in the flue gas of the shock wave furnace in the form of chlorine molecules; when the shock wave furnace flue gas is subjected to ultrahigh-temperature incineration in the flue gas incinerator 10, Cl and H undergo a chemical reaction to generate HCl, and Cl is solidified in HCl; thereafter, there was no independent presence of Cl, and there was no source of dioxin virulent generation.
The second step is main procedure, rotary pyrolysis gasification: in the working stage, because of long time, all organic matters including plastics are thoroughly pyrolyzed and gasified, and although oxygen is generated, the basic precondition of generating dioxin with severe toxicity is still not provided because the temperature is higher than 500 ℃ and no metal oxide catalyst is used; therefore, chlorine element can only be self-combined and exists in the smoke of the rotary furnace in the form of chlorine molecules, and the chlorine gas becomes a part of the fuel gas and enters a fuel gas generator set to work and generate power through three-phase separation; because the main component of the fuel gas is H, O, Cl, Cl still reacts with H to generate HCl during work burning; thus, Cl is still solidified in HCl; therefore, the independent Cl is not existed, and the source of dioxin virulent generation still does not exist, so that the possibility and the probability of dioxin virulent generation are fundamentally eliminated.
The third step is main procedure, oxygen-enriched incineration of carbide slag, volume reduction and heavy metal solidification: at this time, the carbide slag is completely free of chlorine.
According to the three steps of main procedures, the garbage and sludge are treated by the utility model, the basic precondition that dioxin virulent strain is generated is completely avoided, and all the dioxin virulent strain has no possibility and probability of being generated; even if the hidden dangers of dioxin hypertoxicity and heavy metal pollution existing in the original garbage are overcome, the hidden dangers can be corrected by the large smelting furnace.
The utility model has the advantages of
Firstly, core technical equipment is manufactured at home, and a complete set of equipment can be completed at home without being limited by foreign countries.
Two, the utility model discloses compare in foreign system technical design such as Europe and America, reasonable more, comprehensive, perfect, system function is stronger, technically is in complete leading position.
And thirdly, the device has simple and practical structure, simple operation, convenient maintenance and low requirement for garbage sorting, and can effectively reduce the burden of social garbage sorting.
Fourthly, the garbage and sludge treatment realizes complete harmlessness and volume reduction; zero pollution and zero emission, the furnace slag can be used as a raw material for building material production, no land occupation is needed for landfill, and precious land resources can be saved.
And fifthly, 100 percent of resources are comprehensively utilized, the power generation and heat supply capacity is strong, and the method not only has good ecological environmental benefit and social benefit, but also has great economic benefit.
The six functions are integrated, the garbage and the sludge are eaten through, the functions are complete, and the benefits are obvious; the harmlessness, volume reduction and resource utilization are really realized; the exhaust index can meet the strictest environmental standard requirement in the world, namely no dioxin virulent, no heavy metal pollution and other types of secondary pollution; the method is comprehensively popularized and popularized, and can solve the environmental protection problem of urban and rural areas in China at one time.
Drawings
FIG. 1 is a block diagram of a garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system.
FIG. 2 is a configuration diagram of a garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system.
FIG. 3 is a process flow diagram of a garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system.
Fig. 4 is a schematic structural diagram of the shock wave furnace in fig. 2. The device comprises a shock wave furnace feeding hole (401), a shock wave furnace body (402), a shock wave furnace air inlet (403), a shock wave furnace discharging hole (404), a drying slag baffle (405), a shock wave generator (406), a shock wave nozzle (407) and a shock wave furnace air outlet (408).
FIG. 5 is a schematic view of the rotary kiln shown in FIG. 2. A rotary furnace feeding hole (501), a rotary furnace air inlet (502), a rotary furnace body (503)
The device comprises a surge plate (504), a butterfly-shaped spiral blade (505), a rotary furnace gas outlet (506), a rotary furnace discharge hole (507), a motor and transmission gear box (508), a large gear ring (509) and a body supporting riding wheel (510).
Detailed Description
See fig. 1, a garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system, which is characterized in that:
the system comprises a garbage and sludge pretreatment branch, a shock wave furnace (10), a rotary furnace (12) and a carbide slag incinerator (14) which are sequentially connected in series; the shock wave furnace (10) is provided with a matching device, the rotary furnace (12) is provided with a matching device, and the carbide slag incinerator (14) is provided with a matching device;
the flue gas outlet of the shock wave furnace (10) is connected with a flue gas waste heat recycling and purifying discharge branch;
the flue gas outlet of the rotary furnace (12) is connected with a fuel gas recycling branch;
the superheated steam recycling branch is connected with the flue gas waste heat recycling and purifying discharge branch;
the superheated steam recycling branch is connected with the fuel gas recycling branch;
the superheated steam recycling branch is connected with a steam outlet of the carbide slag incinerator (14).
See fig. 2, as mentioned above, the garbage, the sludge shock wave oxygen-free pyrolysis gasification power generation and heat supply comprehensive utilization system, which is composed of a sludge tempering machine (1), a garbage sorting machine (2), a garbage shredder (3), a garbage sliming machine (4), a feeding machine (5), a P L C controller (6), a shock wave generator (7), a shock wave voltage stabilizer (8), a flue gas compressor a (9), a shock wave furnace (10), a flue gas compressor B (11), a rotary kiln (12), a blower (13), a carbide slag incinerator (14), a flue gas incinerator (15), a flue gas waste heat recovery and utilization boiler a (16), a multi-pipe dust collector (17), a semi-dry deacidification tower (18), a silicon emulsion ejector (19), an electrostatic precipitator (20), a photo-oxygen ion deodorizer (21), an activated carbon ejector (22), a cyclone cloth bag integrated dust removal device (23), a wet deacidification tower (24), a high-temperature deacidification tower (25), an online monitor (26), a cyclone (27), a flue gas waste heat recovery and utilization boiler B (28), a water tank (29), a circulating gas chemical agent (30), a steam pressure generator set (31), a gas storage tank (32), a gas storage tank (34), a gas storage tank (35, a steam generator set (35), a three-steam-gas storage tank (40), a steam-gas storage tank (35:
the main program main path of pyrolysis drying, gasification and heavy metal solidification of garbage and sludge comprises a sludge conditioner (1) and a feeding machine (5) which are connected with each other, a garbage sorting machine (2), a garbage shredder (3), a garbage argillization machine (4) and the feeding machine (5) which are sequentially connected in series, the feeding machine (5), a shock wave furnace (10), a rotary furnace (12) and a carbide slag incinerator (14) which are sequentially connected in series, a P L C controller (6), a shock wave generator (7), a shock wave voltage stabilizer (8) and the shock wave furnace (10) which are sequentially connected in series, a flue gas compressor A (9) and the shock wave furnace (10) which are connected with each other, a flue gas compressor B (11) and the rotary furnace (12) which are connected with each other, and a blower (13) and the carbide slag.
The flue gas waste heat recycling purifies the emission branch: the system comprises a flue gas incinerator (15), a flue gas waste heat recycling boiler A (16), a multi-pipe cyclone dust collector (17), a semi-dry deacidification tower (18), a silicon emulsion ejector (19), an electrostatic dust collector (20), a photo-oxygen ion deodorizer (21), an activated carbon ejector (22), a cyclone cloth bag integrated dust removal device (23), a wet deacidification tower (24), a high-temperature white remover (25), an online monitor (26) and an induced draft fan (27), which are sequentially connected in series; the flue gas waste heat recycling boiler A (16) is connected with the steam storage cabinet (41).
The flue gas outlet of the shock wave furnace (10) is connected with the flue gas inlet of the flue gas incinerator (15).
And a steam outlet of the flue gas waste heat recycling boiler A (16) is connected with a steam inlet of the steam storage cabinet (41).
The fuel gas recycling branch comprises: the system comprises a flue gas waste heat recycling boiler B (28), a multi-pipe condenser (29), a three-phase separator (33), an electric tar precipitator (35), a gas filter (36), a gas storage cabinet (37), a gas compressor (38), a gas fine filter (39) and a gas generator set (40) which are sequentially connected in series. The flue gas waste heat recycling boiler B (28) is connected with the steam storage cabinet (41).
The flue gas outlet of the rotary furnace (12) is connected with the flue gas inlet of a flue gas waste heat recycling boiler B (28).
And a steam outlet of the flue gas waste heat recycling boiler B (28) is connected with a steam inlet of a steam storage cabinet (41).
The superheated steam recycling branch comprises: the steam storage cabinet (41), the steam compressor (42) and the steam turbine generator unit (43) are connected in series in sequence;
the steam outlet of the carbide slag incinerator (14) is connected with the steam inlet of the steam storage cabinet (41).
The outlet aperture of the shock wave nozzle (407) of the shock wave furnace (10) is 10-70 mm, and the number of nozzles is 1-10; the shock wave furnace body (402) is in a long cylinder shape, the front end of the shock wave furnace body is provided with a shock wave emitter (406), and the rear end of the shock wave furnace body is provided with a dried slag baffle (405); the feed inlet (401) of the shock wave furnace is arranged above the shock wave emitter (406) and is connected with the feeding machine (5) through a pipeline; the shock wave furnace discharge port (404) is arranged below the dried slag baffle (405) and is connected with the rotary furnace (12) through a conveying pipeline; the shock wave furnace gas inlet (403) is arranged at the end of the dried slag baffle (405) and is connected with the flue gas compressor A (9) through a pipeline; the shock wave furnace gas outlet (408) is arranged at the end of the shock wave emitter (406) and is connected with the flue gas waste heat recycling and purifying discharge branch through a pipeline; a feed inlet (401) of the shock wave furnace, an air inlet (403) of the shock wave furnace, a discharge outlet (404) of the shock wave furnace, an air outlet (408) of the shock wave furnace and a connecting pipe fitting are sealed by metal sealing rings; the diameter of the shock wave furnace body (402) is 1-5 m, and the length is 3-30 m.
The rotary furnace (12) and the rotary furnace body (503) are long cylindrical, the front end of the rotary furnace is connected with the shock wave furnace (10) through a feeding conveying pipeline, and the rear end of the rotary furnace is connected with the carbide slag incinerator (14) through a discharging conveying pipeline; the front end is provided with a rotary furnace feeding hole (501) and a rotary furnace air inlet (502); a feeding hole (501) of the rotary furnace is connected with a feeding conveying pipeline, and an air inlet (502) of the rotary furnace is connected with a flue gas compressor B (11) through a pipeline; the rear end is provided with a rotary furnace discharge hole (507) and a rotary furnace gas outlet (506); the discharge port (507) of the rotary furnace is connected with a discharge conveying pipeline, and the gas outlet (506) of the rotary furnace is connected with a gas recycling branch through a pipeline. The feed inlet (501) of the rotary furnace, the air inlet (502) of the rotary furnace, the discharge outlet (507) of the rotary furnace, the air outlet (506) of the rotary furnace and the connecting pipe fittings are sealed by metal sealing rings; a driving motor and a transmission gear box (508), a large gear ring (509) and a body supporting roller (510) are arranged outside the rotary furnace body (503); the inner wall of the rotary furnace body (503) is provided with a butterfly-shaped spiral blade (505) and a surge plate (504); the diameter of the rotary furnace body (503) is 1-5 m, and the length is 5-50 m.
The carbide slag incinerator (14) adopts a shell-and-pan type steam boiler or other systems of steam boilers. The evaporation capacity of the boiler is 0.5-25 tons/hour (t/h), and the rated working pressure is 0.5-2.5 MPa (MPa).
The flue gas incinerator (15) is a special oxyhydrogen deflagration incinerator and can bear high temperature above 2200 ℃;
the flue gas waste heat recycling boiler A (16) and the flue gas waste heat recycling boiler B (28) adopt a double-drum natural circulation mode, a flue gas inlet can bear the high temperature of more than 1100 ℃, the flue gas temperature can be reduced to below 110 ℃ after heat exchange, and a superheated steam outlet can bear the high temperature of more than 500 ℃; the steam discharge capacity is more than 35T/H.
The three-phase separator (33) is a water, oil and gas three-phase separator. Adopts a horizontal tank body or a vertical tank body. The flue gas separation amount is 5-35 tons/hour (t/h), and the rated working pressure is 0.5-3.5 MPa (MPa).
The gas storage tank (37) has a volume of 500-35000 m3(ii) a The rated working pressure is 0.5-1.5 MPa (MPa).
The steam storage cabinet (41) has the volume of 500-35000 m3(ii) a The rated working pressure is 0.5-3.5 MPa (MPa). The gas generator set (40) is a 5-35 MW Stirling generator or other standard gas generators.
The steam turbine generator unit (43) is a 5-35 MW steam turbine generator; the steam turbine is a condensing steam turbine with primary non-regulated steam extraction, and the generator is a dipolar synchronous generator; or adopt other systems of steam turbines and generators; the steam turbine adopts a fast-assembling structure and is arranged in a double-layer mode. The steam turbine body, the speed reducer, the main steam valve and the regulating valve are assembled on an integral chassis and are arranged on the operation platform; oil system auxiliary equipment such as an oil tank, an oil cooler, an oil pump and the like are assembled on the other integral chassis and are arranged on a zero-meter layer; the two large components are assembled and adjusted in a manufacturing plant, and are delivered integrally; and after the pipeline is leveled, fixed and connected on site, the pipeline can be put into operation.
The power control system is centrally and uniformly controlled by a computer center, and has one fault, the whole line is stopped, the fault occurs, the automatic alarm is carried out, and the fault position and the fault condition are automatically displayed.
The working standard, model specification and size parameters of the equipment can be specifically designed according to different engineering construction scales and different flue gas emission standard requirements, and can be professionally manufactured or self-manufactured by professional environment-friendly equipment manufacturers.
And (3) training operators while manufacturing, installing and debugging the equipment, and sending qualified exams to on-duty certificates.
All the equipment is ready, the equipment is started to operate, personnel are on duty, the equipment is strictly operated according to operation regulations, is strictly maintained according to maintenance regulations, is periodically overhauled, and is periodically replaced easily damaged parts, so that the equipment production line is ensured to be healthy and normally run.
The garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system of the utility model treats garbage and sludge, i.e. dioxin is not virulent, heavy metals and other types of secondary pollution are not generated, and the exhaust index can meet the strictest environmental standard requirement in the world; the volume reduction rate is more than 97 percent, and the comprehensive utilization rate of resources reaches 100 percent; completely reaches the ideal boundary of scientific treatment of domestic garbage, sewage, wastewater and sludge thought by the United nations; and, integrative dual-purpose, rubbish, mud contains: municipal sewage sludge, oil field sewage sludge, industrial sewage sludge and other sewage sludge in different shapes and colors are completely eaten, and the functions are complete and the benefits are obvious; the method is comprehensively popularized and popularized, and can solve the environmental protection problem of urban and rural areas in China at one time.

Claims (7)

1. The utility model provides a rubbish, anaerobic pyrolysis gasification electricity generation heat supply comprehensive utilization system of mud shock wave which characterized in that:
the system comprises a garbage and sludge pretreatment branch, a shock wave furnace (10), a rotary furnace (12) and a carbide slag incinerator (14) which are sequentially connected in series; the shock wave furnace (10) is provided with a matching device, the rotary furnace (12) is provided with a matching device, and the carbide slag incinerator (14) is provided with a matching device;
a fuel gas outlet of the shock wave furnace (10) is connected with a flue gas waste heat recycling and purifying discharge branch;
a fuel gas outlet of the rotary furnace (12) is connected with a fuel gas recycling branch;
the superheated steam recycling branch is connected with the flue gas waste heat recycling and purifying discharge branch;
the superheated steam recycling branch is connected with the fuel gas recycling branch;
the superheated steam recycling branch is connected with a steam outlet of the carbide slag incinerator (14).
2. The system of claim 1 for comprehensive utilization of garbage and sludge by shock wave, anaerobic pyrolysis, gasification, power generation and heat supply, characterized in that:
the garbage and sludge pretreatment branch comprises: the sludge blending machine (1) is connected with the feeding machine (5); the garbage sorting machine (2), the garbage shredding machine (3), the garbage argillization machine (4) and the feeding machine (5) are sequentially connected in series; the feeding machine (5) is connected with the shock wave furnace (10);
the supporting device of the shock wave furnace (10) comprises a P L C controller (6), a shock wave generator (7), a shock wave voltage stabilizer (8) and the shock wave furnace (10) which are sequentially connected in series, wherein a flue gas compressor A (9) is connected with the shock wave furnace (10);
the complete equipment of the rotary furnace (12) comprises: the flue gas compressor B (11) is connected with the rotary furnace (12);
the supporting device of carbide slag incinerator (14) includes: the blower (13) is connected with the carbide slag incinerator (14);
the flue gas waste heat recovery utilizes and purifies the emission branch road and includes: the system comprises a flue gas incinerator (15), a flue gas waste heat recycling boiler A (16), a multi-pipe cyclone dust collector (17), a semi-dry deacidification tower (18), a silicon emulsion ejector (19), an electrostatic dust collector (20), a photo-oxygen ion deodorizer (21), an activated carbon ejector (22), a cyclone cloth bag integrated dust removal device (23), a wet deacidification tower (24), a high-temperature white remover (25), an online monitor (26) and an induced draft fan (27), which are sequentially connected in series; the flue gas waste heat recycling boiler A (16) is connected with the steam storage cabinet (41); the flue gas outlet of the shock wave furnace (10) is connected with the flue gas inlet of the flue gas incinerator (15); a steam outlet of the flue gas waste heat recycling boiler A (16) is connected with a steam inlet of a steam storage cabinet (41);
the gas recycle branch road includes: the system comprises a flue gas waste heat recycling boiler B (28), a multi-pipe condenser (29), a three-phase separator (33), an electric tar precipitator (35), a gas filter (36), a gas storage cabinet (37), a gas compressor (38), a gas fine filter (39) and a gas generator set (40), which are sequentially connected in series; the second flue gas waste heat recycling boiler B (28) is connected with the steam storage cabinet (41); a flue gas outlet of the rotary furnace (12) is connected with a flue gas inlet of a flue gas waste heat recycling boiler B (28); a steam outlet of the flue gas waste heat recycling boiler B (28) is connected with a steam inlet of a steam storage cabinet (41);
the superheated steam recycling branch comprises: the outlet of the steam storage cabinet (41), the steam compressor (42) and the steam turbine generator unit (43) are sequentially connected in series;
the steam outlet of the carbide slag incinerator (14) is connected with the steam inlet of the steam storage cabinet (41).
3. The system for comprehensive utilization of garbage and sludge by shock wave anaerobic pyrolysis gasification, power generation and heat supply as claimed in claim 2, characterized in that:
the outlet aperture of the shock wave nozzle (407) of the shock wave furnace (10) is 10-70 mm, and the number of nozzles is 1-10; the shock wave furnace body (402) is in a long cylinder shape, the front end of the shock wave furnace body is provided with a shock wave emitter (406), and the rear end of the shock wave furnace body is provided with a dried slag baffle (405); the feed inlet (401) of the shock wave furnace is arranged above the shock wave emitter (406) and is connected with the feeding machine (5) through a pipeline; the shock wave furnace discharge port (404) is arranged below the dried slag baffle (405) and is connected with the rotary furnace (12) through a conveying pipeline; the shock wave furnace gas inlet (403) is arranged at the end of the dried slag baffle (405) and is connected with the flue gas compressor A (9) through a pipeline; the shock wave furnace gas outlet (408) is arranged at the end of the shock wave emitter (406) and is connected with the flue gas waste heat recycling and purifying discharge branch through a pipeline; a feed inlet (401) of the shock wave furnace, an air inlet (403) of the shock wave furnace, a discharge outlet (404) of the shock wave furnace, an air outlet (408) of the shock wave furnace and a connecting pipe fitting are sealed by metal sealing rings; the diameter of the shock wave furnace body (402) is 1-5 m, and the length is 3-30 m.
4. The system for comprehensive utilization of garbage and sludge by shock wave anaerobic pyrolysis gasification, power generation and heat supply as claimed in claim 2, characterized in that: the rotary furnace (12) and the rotary furnace body (503) are long cylindrical, the front end of the rotary furnace is connected with the shock wave furnace (10) through a feeding conveying pipeline, and the rear end of the rotary furnace is connected with the carbide slag incinerator (14) through a discharging conveying pipeline; the feeding end is provided with a rotary furnace feeding hole (501) and a rotary furnace air inlet (502); a feeding hole (501) of the rotary furnace is connected with a feeding conveying pipeline, and an air inlet (502) of the rotary furnace is connected with a flue gas compressor B (11) through a pipeline; the discharge end is provided with a rotary furnace discharge port (507) and a rotary furnace gas outlet (506); a discharge port (507) of the rotary furnace is connected with a discharge conveying pipeline, and a gas outlet (506) of the rotary furnace is connected with a gas recycling branch through a pipeline; the feed inlet (501) of the rotary furnace, the air inlet (502) of the rotary furnace, the discharge outlet (507) of the rotary furnace, the air outlet (506) of the rotary furnace and the connecting pipe fittings are sealed by metal sealing rings; a driving motor and a transmission gear box (508), a large gear ring (509) and a body supporting roller (510) are arranged outside the rotary furnace body (503); the inner wall of the rotary furnace body (503) is provided with a butterfly-shaped spiral blade (505) and a surge plate (504); the diameter of the rotary furnace body (503) is 1-5 m, and the length is 5-50 m.
5. The system for comprehensive utilization of garbage and sludge by shock wave anaerobic pyrolysis gasification, power generation and heat supply as claimed in claim 3, wherein: the carbide slag incinerator (14) adopts a shell-and-pan type steam boiler or a water pipe type steam boiler; the shell-type steam boiler or the water-tube type steam boiler is adopted, the evaporation capacity is 0.5-25 tons/hour (t/h), and the rated working pressure is 0.5-2.5 MPa (MPa).
6. The system for comprehensive utilization of garbage and sludge by shock wave anaerobic pyrolysis gasification, power generation and heat supply as claimed in claim 3, wherein: the flue gas incinerator (15) is a special oxyhydrogen deflagration incinerator and can bear high temperature above 2200 ℃.
7. The system for comprehensive utilization of garbage and sludge by shock wave anaerobic pyrolysis gasification, power generation and heat supply as claimed in claim 5, wherein: the flue gas waste heat recycling boiler A (16) and the flue gas waste heat recycling boiler B (28) adopt a double-drum natural circulation mode, a flue gas inlet can bear the high temperature of more than 1300 ℃, the flue gas temperature can be reduced to below 110 ℃ after heat exchange, and a superheated steam outlet can bear the high temperature of more than 500 ℃; the steam discharge capacity is more than 35T/H.
CN201921395505.7U 2019-08-23 2019-08-23 Garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system Active CN210974355U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111072239A (en) * 2019-08-23 2020-04-28 辜美全 Garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system and method
CN111732142A (en) * 2020-07-17 2020-10-02 西安大唐电力设计研究院有限公司 Air energy leachate concentration device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111072239A (en) * 2019-08-23 2020-04-28 辜美全 Garbage and sludge shock wave anaerobic pyrolysis gasification power generation and heat supply comprehensive utilization system and method
CN111732142A (en) * 2020-07-17 2020-10-02 西安大唐电力设计研究院有限公司 Air energy leachate concentration device

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